Integrated crimping PIN
By designing an integrated crimped PIN pin and using elastic components to buffer external forces, the problem of PIN pin damage caused by multiple plugging and unplugging and vibration environments is solved, achieving stable signal transmission and convenient maintenance.
Patent Information
- Application Number
- CN202422636194.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Press-fit PIN pins are prone to irreversible damage due to repeated insertion and removal or exposure to high and low temperatures and vibration environments, affecting electrical and mechanical performance.
An integrated crimped PIN pin is designed, including a foot, an inner core component and a pin component. Elastic components are used to buffer external forces, reduce deformation, ensure signal transmission stability, and provide detachability for easy maintenance.
It effectively reduces the deformation of the PIN pin during plugging and unplugging and vibration environments, maintains signal transmission stability, and improves the service life and maintenance convenience of the device.
Smart Images

Figure CN223427805U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PIN needles, in particular to an integrated crimped PIN needle. Background Art
[0002] Integrated press-fit PIN technology is a connection technology for printed circuit boards. By pressing a PIN into a plated through-hole on the PCB, the PIN's unique structure elastically deforms during the press-fit process, generating a persistent normal force on the PCB's plated through-hole. This creates a stable electrical and mechanical connection without soldering. Due to its high connection reliability, lead-free environmental requirements, and convenient replacement and maintenance, this technology is widely used in key equipment such as automotive sensors, electronic control units, and anti-lock braking systems / electronic stability programs.
[0003] Press-fit PIN pins are prone to irreversible damage when repeatedly plugged and unplugged or when operating in high, low, and vibration environments. This is because the roots of press-fit PIN pins are subjected to large mechanical stress when plugged and unplugged or when affected by the environment. This stress may cause the PIN pin to deform, thereby affecting its electrical and mechanical performance. Therefore, an integrated press-fit PIN pin is proposed to address the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide an integrated crimping PIN needle to solve the problem that the crimping PIN needle is easily damaged when repeatedly plugged in and out or when operating in high and low temperature and vibration environments.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] An integrated crimped PIN needle comprises a foot base and an inner core assembly, the top of the foot base is fixedly connected to the inner core assembly, the outer side of the inner core assembly is fitted with the inner side of the pin assembly, the inner core assembly comprises a stabilizing column, the outer side of the stabilizing column is fixedly connected to a first limiting plate, the bottom end of the first limiting plate is fixedly connected to a spring, the top of the stabilizing column is fixedly connected to an energized cone, the outer side of the energized cone is fixedly connected to a spring plate, the pin assembly comprises an insert tube, the inner side of the insert tube is provided with a movable groove, the inner side of the lower end of the insert tube is provided with a column groove, the inner side of the column groove provided by the insert tube is fixedly connected to a second limiting plate, the lower end of the insert tube is provided with a reserved screw hole, the inside of the reserved screw hole provided by the insert tube is screwed with a bolt, the outer side of the bolt is screwed with a sleeve, and the inner side of the sleeve is provided with a buffer channel.
[0007] As a further optimization of the present invention, the outer side of the foot is provided with corrugations, the top end of the foot is fixedly connected to the bottom end of the stabilizing column, and the stabilizing column is in the shape of a cylinder.
[0008] As a further optimization of the present invention, the shape of the first limiting plate is a hollow cylinder, the diameter of the first limiting plate is smaller than the diameter of the column slot, the diameter of the stabilizing column is smaller than the diameter of the buffer channel, and the sleeve column is sleeved on the outside of the stabilizing column.
[0009] As a further optimization of the present invention, the bottom end of the spring is fixed to the top end of the sleeve, the shape of the power-carrying cone is a quadrangular pyramid, and the power-carrying cone moves inside the movable groove opened in the insert.
[0010] As a further optimization of the present invention, the spring plate is in the shape of an arc, there are four spring plates, and the outer side of the spring plate fits in with the inner side of the movable groove provided in the insert.
[0011] As a further optimization of the present invention, the foot seat, stabilizing column, power cone and spring plate are electrically connected, the spring plate is electrically connected to the insert, the opening shape of the movable groove is a cone, the opening shape of the column groove is a cylinder, and the movable groove is connected to the column groove.
[0012] As a further optimization of the present invention, the second limiting plate is shaped like a hollow cylinder, the diameter of the inner through hole of the second limiting plate is smaller than the diameter of the outer side of the first limiting plate, there is a distance between the second limiting plate and the first limiting plate, the sleeve is fixed to the insert through bolts, threaded holes are provided on the inner side of the sleeve, and the number of bolts corresponds one to one to the number of reserved screw holes.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] In the present invention, by providing the foot seat, inner core assembly and pin assembly, when the device is plugged in or unplugged or is affected by high and low temperature and vibration environments, the elastic components in the device design can buffer external forces, reduce damage to the conductive medium, reduce the chance of deformation of the device, and maintain the stability of signal transmission. In addition, the detachability of the device provides convenience for later maintenance or replacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the foot structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the insert structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the stabilizing column structure of the utility model.
[0019] In the figure: 1. Footrest;
[0020] 2. Inner core assembly; 21. Stabilizing column; 22. First limit plate; 23. Spring; 24. Power cone; 25. Spring plate;
[0021] 3. Pin assembly; 31. Insertion tube; 32. Movable groove; 33. Second limit plate; 34. Column slot; 35. Reserved screw hole; 36. Bolt; 37. Sleeve column; 38. Buffer channel. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.
[0024] See also Figure 1-4 , the utility model provides a technical solution:
[0025] An integrated crimped PIN needle comprises a foot base 1 and an inner core assembly 2, the top of the foot base 1 is fixedly connected to the inner core assembly 2, the outer side of the inner core assembly 2 is fitted with the inner side of the pin assembly 3, the inner core assembly 2 comprises a stabilizing column 21, the outer side of the stabilizing column 21 is fixedly connected to a first limiting plate 22, the bottom end of the first limiting plate 22 is fixedly connected to a spring 23, the top of the stabilizing column 21 is fixedly connected to a power-on cone 24, the outer side of the power-on cone 24 is fixedly connected to a spring plate 25, the pin assembly 3 comprises an insert tube 31, an inner side of the insert tube 31 is provided with a movable groove 32, an inner side of the lower end of the insert tube 31 is provided with a column groove 34, the inner side of the column groove 34 provided in the insert tube 31 is fixedly connected to a second limiting plate 33, a reserved screw hole 35 is penetrated through the lower end of the insert tube 31, a bolt 36 is spirally fitted inside the reserved screw hole 35 provided in the insert tube 31, a sleeve column 37 is spirally fitted on the outer side of the bolt 36, and a buffer channel 38 is provided on the inner side of the sleeve column 37.
[0026] As a further implementation of this solution, the outer side of the foot 1 is provided with corrugations, and the top end of the foot 1 is fixedly connected to the bottom end of the stabilizing column 21. The stabilizing column 21 is cylindrical in shape, which increases the friction with the external equipment, thereby enhancing the stability of the connection. At the same time, the corrugated structure also helps to disperse stress and reduce deformation caused by external forces.
[0027] As a further implementation of this solution, the first limiting plate 22 is shaped like a hollow cylinder. The diameter of the first limiting plate 22 is smaller than the diameter of the column groove 34. The diameter of the stabilizing column 21 is smaller than the diameter of the buffer channel 38. The sleeve 37 is sleeved on the outside of the stabilizing column 21. The cylindrical shape helps to evenly distribute pressure and reduce local stress concentration, thereby protecting the root of the PIN needle from damage and extending the service life of the device. The sleeve 37 is sleeved on the outside of the stabilizing column 21 to prevent the sleeve 37 from detaching from the inner core assembly 2.
[0028] As a further implementation of this solution, the bottom end of the spring 23 is fixed to the top end of the sleeve 37, and the energizing cone 24 is in the shape of a quadrangular pyramid. The energizing cone 24 moves inside the movable groove 32 provided in the insert 31. The energizing cone 24 provides good structural stability, and its sharp apex helps to accurately position itself inside the insert 31, ensuring accurate assembly of the device.
[0029] As a further implementation of this solution, the spring plates 25 are arc-shaped, and there are four of them. The outer sides of the spring plates 25 fit into the inner sides of the movable grooves 32 defined in the insert 31. The arc-shaped spring plates 25 help disperse pressure and reduce local stress concentration. Furthermore, the arc-shaped structure provides good elastic recovery when compressed, helping to maintain the stability of the electrical connection.
[0030] As a further implementation of this solution, the foot 1, the stabilizing column 21, the energizing cone 24, and the spring plate 25 are electrically connected. The spring plate 25 is electrically connected to the insert 31. The movable groove 32 is formed in a conical shape, and the column groove 34 is formed in a cylindrical shape. The movable groove 32 and the column groove 34 are connected. This electrical connection design ensures the integrity of the electrical connection within the device and helps to achieve efficient signal transmission.
[0031] As a further implementation of this solution, the second limit plate 33 is shaped like a hollow cylinder. The diameter of the inner through hole of the second limit plate 33 is smaller than the diameter of the outer side of the first limit plate 22. There is a distance between the second limit plate 33 and the first limit plate 22. The sleeve 37 is fixed to the insert 31 by bolts 36. A threaded hole is provided on the inner side of the sleeve 37. The number of bolts 36 corresponds one-to-one to the number of reserved screw holes 35. The cone-shaped movable groove 32 helps to guide and position the insertion of the device. At the same time, the cone structure can provide good elastic recovery when subjected to pressure, which helps to maintain the stability of the device. It also has a detachable function, which is convenient for later external or upper end device replacement of the sleeve 37.
[0032] Working process: When installing the device, the sleeve 37 is sleeved on the outside of the stabilizing column 21. The sleeve 37 cannot be separated from the inner core component 2. Under the action of the spring 23, the first limit plate 22 maintains a certain distance from the sleeve 37. The energizing cone 24 is placed inside the movable groove 32 opened in the insert 31, so that the threaded hole opened in the sleeve 37 is aligned with the reserved screw hole 35 opened in the insert 31. When the sleeve 37 fits with the bottom end of the insert 31, the sleeve 37 and the insert 31 are fixed by the bolt 36. At this time, the outer side of the spring plate 25 is in contact with the insert The inner side of the movable groove 32 opened by the tube 31 is tightly attached, and the spring plate 25 undergoes a certain deformation under the action of the pressure of the insert tube 31. At this time, the foot 1, the energized cone 24, the spring plate 25 and the insert tube 31 are electrically connected, the stabilizing column 21 and the sleeve 37 are separated, the first limit plate 22 and the insert tube 31 are separated, and a gap is set between the first limit plate 22 and the second limit plate 33. When the foot 1 is welded and fixed to the external circuit board, when the device is repeatedly plugged in and out of the external device, or is subjected to external vibration, the insert tube 31 is plugged in and out of the external device. At this time, the foot 1 The inner core assembly 2 and the pin assembly 3 act as a conductive medium to realize signal transmission. When external activity occurs, the plug 31 will move with the external device. Under the elastic action of the spring plate 25, it can buffer the force applied to the plug 31 in the horizontal direction. The spring plate 25 is deformed, and the spring plate 25 also plays a role in conducting the circuit. When the plug 31 moves up and down with the external device, the spring 23 moves up and down with the sleeve 37 and the plug 31. The spring 23 elastically stretches or contracts, and the first limit plate 22 moves on the plug. Inside the column groove 34 opened in the cylinder 31, there is a certain distance between the stabilizing column 21 and the sleeve column 37, which plays a role in providing a certain movable spacing between the inner core component 2 and the pin component 3. The second limit plate 33 and the first limit plate 22 play a role in limiting the moving distance between the inner core component 2 and the pin component 3, thereby reducing the effect of deformation of the foot 1, inner core component 2 and pin component 3 caused by external forces due to the effect of external buffering. At the same time, the device has a detachable function, which is convenient for later external replacement or replacement of the upper end device of the sleeve column 37.
[0033] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. An integrated crimping PIN needle, comprising a base (1) and an inner core component (2), characterized in that: The top of the foot seat (1) is fixedly connected to an inner core assembly (2), the outer side of the inner core assembly (2) is fitted with the inner side of the pin assembly (3), the inner core assembly (2) includes a stabilizing column (21), the outer side of the stabilizing column (21) is fixedly connected to a first limiting plate (22), the bottom end of the first limiting plate (22) is fixedly connected to a spring (23), the top of the stabilizing column (21) is fixedly connected to an energizing cone (24), the outer side of the energizing cone (24) is fixedly connected to a spring plate (25), and the pin assembly (3) includes an insert (31) A movable groove (32) is provided on the inner side of the insert tube (31), a column groove (34) is provided on the inner side of the lower end of the insert tube (31), a second limit plate (33) is fixedly connected to the inner side of the column groove (34) provided on the insert tube (31), a reserved screw hole (35) is provided through the lower end of the insert tube (31), a bolt (36) is screwed in the inner side of the reserved screw hole (35) provided on the insert tube (31), a sleeve column (37) is screwed in the outer side of the bolt (36), and a buffer channel (38) is provided on the inner side of the sleeve column (37).
2. The integrated crimping PIN according to claim 1, characterized in that: The outer side of the foot seat (1) is provided with corrugations, and the top end of the foot seat (1) is fixedly connected to the bottom end of the stabilizing column (21), and the stabilizing column (21) is in the shape of a cylinder.
3. The integrated crimping PIN according to claim 1, characterized in that: The first limiting plate (22) is shaped like a hollow cylinder. The diameter of the first limiting plate (22) is smaller than the diameter of the column slot (34). The diameter of the stabilizing column (21) is smaller than the diameter of the buffer channel (38). The sleeve column (37) is sleeved on the outside of the stabilizing column (21).
4. The integrated crimping PIN according to claim 1, characterized in that: The bottom end of the spring (23) is fixed to the top end of the sleeve (37), and the shape of the energizing cone (24) is a quadrangular pyramid. The energizing cone (24) moves inside the movable groove (32) provided in the insert (31).
5. The integrated crimping PIN according to claim 1, characterized in that: The spring plate (25) is in the shape of an arc, and there are four spring plates (25). The outer side of the spring plate (25) fits in with the inner side of the movable groove (32) provided in the insert (31).
6. The integrated crimping PIN according to claim 1, characterized in that: The foot seat (1), the stabilizing column (21), the energizing cone (24) and the spring plate (25) are electrically connected, the spring plate (25) and the insert (31) are electrically connected, the opening shape of the movable groove (32) is a cone, the opening shape of the column groove (34) is a cylinder, and the movable groove (32) is connected to the column groove (34).
7. The integrated crimping PIN according to claim 1, characterized in that: The second limiting plate (33) is in the shape of a hollow cylinder. The diameter of the through hole inside the second limiting plate (33) is smaller than the diameter of the outside of the first limiting plate (22). There is a distance between the second limiting plate (33) and the first limiting plate (22). The sleeve (37) is fixed to the insert (31) by bolts (36). A threaded hole is provided inside the sleeve (37). The number of the bolts (36) corresponds to the number of the reserved screw holes (35).