Feeding device for film coating processing
By designing an adjustment device and a hydraulic ejector in conjunction with a servo motor-driven feeding device, the problem of uneven feeding is solved, and the uniformity of film coating and the stability of coating effect are achieved.
Patent Information
- Application Number
- CN202422562785.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The existing feeding device cannot adjust the spacing, resulting in uneven coating and affecting the film coating effect.
A feeding device including a gantry, a hydraulic ejector, a servo motor, a threaded inner rod and an adjustment device was designed. The threaded inner rod was driven to rotate by the servo motor, and the linkage gear drove the sleeve roller shaft to adjust the spacing. The material was evenly spread through the inclined guide plate and the hollow mesh plate. The tension wheel roller was adjusted in combination with the hydraulic ejector to ensure coating uniformity.
The coating roller and the feeding trough group are well matched to ensure the coating effect, prevent material shortage and coating hollowness, and reduce the production of defective products.
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Figure CN223440227U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to film coating equipment technical field, concretely relates to a kind of feeding device for film coating processing. BACKGROUND
[0002] Film coating processing is a kind of widely used in manufacturing technology process, film coating is coated on substrate by different components and function materials, can give final product complex and accurate performance characteristics, in this process, feeding device plays a vital role, it is not only responsible for accurately, stably sending raw material into coating system, but also ensure that raw material is uniform, continuous and high purity in coating process, so as to ensure the quality and performance of coating layer.
[0003] The current feeding device needs to coat different thickness films, and the common feeding device cannot adjust the spacing of the coating wheel, and the material in the feeding groove cannot be evenly laid during the feeding process, so that the sample at the feeding inlet is more than that on the other side, so that the coating on the coating wheel is uneven, resulting in poor film coating effect. Therefore, the technical personnel in the art provide a kind of feeding device for film coating processing to solve the problems raised in the above background technology. SUMMARY
[0004] To solve the above technical problems, the utility model provides a kind of feeding device for film coating processing, including gantry, the upper end of gantry is fixedly installed with a plurality of hydraulic jacks, the upper end bracket of hydraulic jack is same bracket, the upper end surface of bracket is fixedly installed adjusting device left and right symmetry, same feeding groove group is fixedly installed between the lower side of left and right two groups of adjusting devices, same sleeve roller axle is fixedly installed between the upper side of adjusting device, sleeve roller axle upper end is equipped with coating sleeve roller, coating sleeve roller is correspondingly set with tensioning wheel roller;
[0005] The adjusting device includes a vertical plate, a frame plate, a servo motor, a sleeve, a threaded inner rod, a linkage gear, a toothed belt, a positioning shaft seat, a movable plate, a linkage shaft sleeve plate, a groove seat plate, a slide rod 1, a fixed shaft seat 1, a roller shaft seat, a slide rod 2 and a fixed shaft seat 2. The vertical plates are fixedly installed on both ends of the upper end surface of the support plate, the frame plate is fixedly installed on the upper part of the inner side of the vertical plate, the servo motor is fixedly installed on the front side of the upper end of the frame plate, and a number of sleeves are fixedly installed on the two vertical plates close to the middle of each other. Rotatable threaded inner rods are symmetrically arranged on the front and rear sides of the lower end surface of the frame plate. The upper end of the threaded inner rod on the front side of the frame plate passes through the frame plate and the output shaft of the servo motor. The threaded inner rod is fixedly connected, and the threaded inner rod is rotatably set on the sleeve seat. The threaded inner rod is arranged vertically, and the threads on the threaded inner rod are symmetrically arranged up and down. The lower parts of the threaded inner rods on the front and rear sides of the frame plate are sleeved with the same groove seat plate, and the left and right ends of the feed trough group are fixedly connected to the groove seat plate set on the side of the vertical plate. The upper part of the threaded inner rod is sleeved with the same roller seat, and the sleeve roller is fixedly connected to the roller seat set on the side of the vertical plate. The upper end of the groove seat plate is symmetrically fixed with a sliding rod 1, and a sliding connection is set between the sliding rod 1 and the roller seat. The lower end of the roller seat is symmetrically fixed with a sliding rod 2, and the sliding rod 2 is slidably connected to the groove seat plate.
[0006] The feed trough group includes a feed trough seat, a material trough, an inclined guide plate, a hollow mesh plate, a diverter pipe, a feed pipe, an overflow hole and an overflow pipe. A material trough is opened in the middle of the upper end of the feed trough seat, a hollow mesh plate is fixedly installed in the upper part of the material trough, and several inclined guide plates are equidistantly installed in the lower part of the material trough. The inclined guide plate and the bottom of the material trough form a triangular cavity. The front end of the feed trough seat is connected to the diverter pipe, the front end of the diverter pipe is connected to the feed pipe, and the feed pipe is connected to the corresponding feed box.
[0007] Preferably, a tensioning wheel roller is fixedly installed on the upper inner portion of the gantry seat, and a control panel is fixedly installed on the middle portion of the lower end of the feed trough group, and the control panel is control-connected to the hydraulic push rod.
[0008] Preferably, a linkage gear is fixedly mounted on the threaded inner rod, and a toothed belt is used between the linkage gears to achieve synchronous rotation.
[0009] Preferably, two positioning shaft seats are fixedly installed on the lower part of the inner side of the vertical plate, and the positioning shaft seats are symmetrically arranged front to back. A movable disk is rotatably arranged on the positioning shaft seat, and a linkage shaft sleeve plate is symmetrically installed front to back on the end face of the vertical plate.
[0010] Preferably: the middle part of the slide rod 1 is fixedly installed with the fixed shaft seat 1, and the middle part of the slide rod 2 is fixedly installed with the fixed shaft seat 2. The fixed shaft seat 1 and the fixed shaft seat 2 are both movably connected with the linkage shaft sleeve plate on the side of the vertical plate, so that the fixed shaft seat 2 and the fixed shaft seat 1 drive the linkage shaft sleeve plate to rotate the movable disk, and then the error rotation is reduced by the damping sliding between the movable disk and the positioning shaft seat, thereby increasing stability.
[0011] Preferably, an overflow hole is arranged on the upper right side of the front end of the trough, and an overflow pipe is arranged on the overflow hole, which can effectively return the overflow liquid in the trough to the external feeding tank, thereby recycling and ensuring that the trough can supply coating material to the coating sleeve for coating work at any time.
[0012] The technical effects and advantages of the utility model are as follows:
[0013] 1. When the utility model is used, the external feeding tank supplies the trough in the feeding trough seat through the feeding pipe and the shunt pipe. The triangular cavity formed by the inclined guide plate and the trough bottom makes the material in the trough guide to the back side of the trough, and then the material can be uniformly laid on the hollow screen plate through the gap between the inclined guide plates and the hollow holes of the hollow screen plate, thereby ensuring good uniform material laying, facilitating the adhesion of the coating sleeve, and reducing the adhesion failure caused by uneven feeding.
[0014] 2. When the utility model is used, the front side screw inner rod is driven to rotate by the servo motor. At this time, the linkage gear on the front side screw inner rod rotates under the synchronous driving of the toothed belt, and the rear side screw inner rod is driven to rotate. The roller shaft seat and the trough seat plate are respectively engaged with the screw inner rod, thereby making the coating sleeve on the sleeve roller shaft and the material in the feeding trough group close to each other for free adjustment of the interval, so that the coating sleeve can be well coated, thereby ensuring the coating effect and eliminating the problem of lack of material.
[0015] 3. When the utility model is used, the hydraulic jack is driven by the control panel to push the coating sleeve and the tensioning wheel roller on the supporting plate, thereby ensuring the coating of films with different thicknesses and reducing the coating void to ensure good coating effect and reduce defective products. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 is the structural schematic diagram provided by the application;
[0017] Fig. 2 is the structural schematic diagram of the adjusting device provided by the application;
[0018] Fig. 3 is the structural schematic diagram of the feeding trough group provided by the application;
[0019] In the drawings: 1, gantry; 2, tensioning wheel roller; 3, hydraulic jack; 4, supporting plate; 5, adjusting device; 6, control panel; 7, coating sleeve; 8, feeding trough group; 9, sleeve roller shaft;
[0020] 51, vertical plate; 52, shelf plate; 53, servo motor; 54, sleeve seat; 55, threaded inner rod; 56, linkage gear; 57, toothed belt; 58, positioning shaft seat; 59, movable disc; 510, linkage shaft sleeve plate; 511, groove seat plate; 512, sliding rod one; 513, fixed shaft seat one; 514, roller shaft seat; 515, sliding rod two; 516, fixed shaft seat two;
[0021] 81, feed tank seat; 82, tank; 83, inclined guide plate; 84, hollow mesh plate; 85, shunt pipe; 86, feed pipe; 87, overflow hole; 88, overflow pipe. DETAILED DESCRIPTION
[0022] The embodiments of the present application will be described in further detail below with reference to the drawings and specific embodiments. The embodiments of the present application are given for the purpose of illustration and description, and are not exhaustive or limit the present application to the disclosed form. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are chosen and described in order to better explain the principles of the present application and its practical application, and to enable those of ordinary skill in the art to understand the present application so as to design various embodiments with various modifications suitable for specific use.
[0023] Please refer to Figs. 1-3 In the embodiment, a feed device for film coating processing is provided, which comprises a gantry 1, a tensioning roller 2 is fixedly installed in the upper part of the gantry 1, a plurality of hydraulic jacks 3 are fixedly installed on the upper end of the gantry 1, a bracket on the upper end of the hydraulic jacks 3 is a same bracket 4, an adjusting device 5 is fixedly installed on the upper end face of the bracket 4 in a left-right symmetrical manner, a same feed tank group 8 is fixedly installed between the two groups of adjusting devices 5 on the lower side, a control panel 6 is fixedly installed on the lower end of the middle part of the feed tank group 8, the control panel 6 is in control connection with the hydraulic jacks 3, a same sleeve roller shaft 9 is fixedly installed between the two groups of adjusting devices 5 on the upper side, a coating sleeve roller 7 is sleeved on the upper end of the sleeve roller shaft 9, and the coating sleeve roller 7 is correspondingly arranged with the tensioning roller 2.
[0024] The adjusting device 5 comprises vertical plates 51, shelf plates 52, servo motors 53, sleeve seats 54, threaded inner rods 55, linkage gears 56, toothed belts 57, positioning shaft seats 58, movable discs 59, linkage shaft sleeve plates 510, groove seat plates 511, sliding rods one 512, positioning shaft seats one 513, roller shaft seats 514, sliding rods two 515 and positioning shaft seats two 516, the left and right ends of the upper end face of the supporting plate 4 are fixedly installed with the vertical plates 51, the upper parts of the two vertical plates 51 are fixedly installed with the shelf plate 52, the front side of the upper end of the shelf plate 52 is fixedly installed with the servo motor 53, the middle part of the inner side of the vertical plate 51 is fixedly installed with a plurality of sleeve seats 54, the front and back of the lower end face of the shelf plate 52 is symmetrically provided with the rotatable threaded inner rods 55, the upper end of the threaded inner rod 55 on the front side of the shelf plate 52 penetrates through the shelf plate 52 and is fixedly connected with the output shaft of the servo motor 53, the threaded inner rod 55 is rotationally arranged on the sleeve seat 54, the threaded inner rod 55 is vertically arranged, the threads on the threaded inner rod 55 are symmetrically arranged upward and downward, the linkage gears 56 are fixedly installed on the threaded inner rod 55, the linkage gears 56 are synchronously rotated by the toothed belt 57, the lower part of the inner side of the vertical plate 51 is fixedly installed with two positioning shaft seats 58, the positioning shaft seats 58 are symmetrically arranged front and back, the movable disc 59 is rotationally arranged on the positioning shaft seat 58, the linkage shaft sleeve plate 510 is movably installed on the front and back of the side end face of the movable disc 59, the same groove seat plate 511 is sleeved on the lower part of the threaded inner rod 55 on the front and back sides of the shelf plate 52, the left and right ends of the feeding groove group 8 are fixedly connected with the groove seat plate 511 arranged on the side of the vertical plate 51, the same roller shaft seat 514 is sleeved on the upper part of the threaded inner rod 55, the sleeve roller shaft 9 is fixedly connected with the roller shaft seat 514 arranged on the side of the vertical plate 51, the sliding rod one 512 is fixedly installed on the upper end of the groove seat plate 511, the sliding connection is arranged between the sliding rod one 512 and the roller shaft seat 514, the positioning shaft seat one 513 is fixedly installed on the middle part of the sliding rod one 512, the sliding rod two 515 is fixedly installed on the lower end of the roller shaft seat 514, the sliding connection is arranged between the sliding rod two 515 and the groove seat plate 511, the positioning shaft seat two 516 is fixedly installed on the middle part of the sliding rod two 515, the positioning shaft seat one 513 and the positioning shaft seat two 516 are movably connected with the linkage shaft sleeve plate 510 on the side of the vertical plate 51, so that the positioning shaft seat two 516 and the positioning shaft seat one 513 drive the linkage shaft sleeve plate 510 to make the movable disc 59 rotate, and then the error rotation is reduced and the stability is increased through the damping sliding between the movable disc 59 and the positioning shaft seat 58.
[0025] The feed tank group 8 includes a feed tank base 81, a tank 82, an inclined guide plate 83, a hollow screen plate 84, a shunt pipe 85, a feed pipe 86, an overflow hole 87 and an overflow pipe 88, the tank 82 is arranged in the middle of the upper end of the feed tank base 81, the hollow screen plate 84 is fixedly installed on the upper part of the tank 82, a plurality of inclined guide plates 83 are equidistantly installed on the lower part of the tank 82, the inclined guide plates 83 and the bottom of the tank 82 form a triangular cavity, the shunt pipe 85 is connected to the front end of the feed tank base 81, the feed pipe 86 is connected to the front end of the shunt pipe 85, the feed pipe 86 is connected with a corresponding feed tank, the overflow hole 87 is arranged on the upper right side of the front end of the tank 82, the overflow pipe 88 is arranged on the overflow hole 87, and the overflow pipe 88 can effectively return the overflow liquid in the tank 82 to the connected feed tank, so that the liquid can be recycled, and the tank 82 can supply the coating sleeve roller 7 for coating work at any time.
[0026] The working principle of the utility model is:
[0027] In use, the external feed tank supplies the tank 82 in the feed tank base 81 through the feed pipe 86 and the shunt pipe 85, the triangular cavity formed by the inclined guide plates 83 and the bottom of the tank 82 guides the material in the tank 82 to the back side of the tank 82, then the material is uniformly distributed on the hollow screen plate 84 through the gap between the inclined guide plates 83 and the hollow holes of the hollow screen plate 84, then the front screw inner rod 55 rotates under the drive of the servo motor 53, the linkage gear 56 on the front screw inner rod 55 rotates, the rear screw inner rod 55 rotates under the synchronous drive of the tooth belt 57, the roller shaft base 514 and the groove base plate 511 are engaged with the screw inner rod 55, so that the coating sleeve roller 7 on the sleeve shaft 9 is close to the material in the feed tank group 8, the coating sleeve roller 7 can be well coated, the coating effect is ensured, and the problem of lack of material is solved, and then the hydraulic jack 3 is driven by the control panel 6 to push the clamping plate 4 to push the coating sleeve roller 7 close to the tensioning roller 2, so that the film of different thicknesses can be coated, the coating cavity is reduced, the coating effect is good, and the defective products are reduced.
[0028] Obviously, the described embodiments are only part of the embodiments of the utility model, not all. Based on the embodiments in the utility model, all other embodiments obtained by ordinary skilled in the art and related fields without creative labor should belong to the protection scope of the utility model. The structures, devices and operation methods not specifically described and explained in the utility model are implemented according to the conventional means in the art without special description and limitation.
Claims
1. A feeding device for thin film coating processing, comprising a gantry (1), characterized in that: A plurality of hydraulic push rods (3) are fixedly mounted on the upper end of the gantry seat (1), and the upper ends of the hydraulic push rods (3) support the same support plate (4). Adjustment devices (5) are fixedly mounted on the upper end surface of the support plate (4) symmetrically on the left and right sides. A same feed trough group (8) is fixedly mounted on the lower side between the left and right groups of adjustment devices (5). A same set of roller shafts (9) is fixedly mounted on the upper side between the left and right groups of adjustment devices (5). A covering roller (7) is mounted on the upper end of the covering roller shaft (9), and the covering roller (7) is arranged corresponding to the tensioning wheel roller (2). The regulating device (5) comprises a vertical plate (51), a frame plate (52), a servo motor (53), a sleeve seat (54), a threaded inner rod (55), a linkage gear (56), a toothed belt (57), a positioning shaft seat (58), a movable plate (59), a linkage shaft sleeve plate (510), a groove seat plate (511), a first sliding rod (512), a first fixed shaft seat (513), a roller seat (514), a second sliding rod (515) and a second fixed shaft seat (516), wherein the support plate (4 ) The left and right ends of the upper end surface are fixedly installed with vertical plates (51), the upper part of the two vertical plates (51) close to each other is fixedly installed with a frame plate (52), the front side of the upper end of the frame plate (52) is fixedly installed with a servo motor (53), the middle part of the inner side of the vertical plate (51) is fixedly installed with a plurality of sleeves (54), the lower end of the frame plate (52) is symmetrically provided with a rotatable threaded inner rod (55) in the front and rear, and the upper end of the threaded inner rod (55) on the front side of the frame plate (52) passes through the frame plate (52) and the servo motor (53). The output shaft of the service motor (53) is fixedly connected, the threaded inner rod (55) is rotatably arranged on the sleeve (54), the threaded inner rod (55) is vertically arranged, and the threads on the threaded inner rod (55) are symmetrically arranged up and down, the lower parts of the threaded inner rods (55) on the front and back sides of the frame plate (52) are sleeved with the same groove seat plate (511), the left and right ends of the feed trough group (8) are fixedly connected to the groove seat plate (511) set on the side of the vertical plate (51), and the threaded inner rods (55) on the front and back sides of the frame plate (52) are symmetrically arranged up and down. The same roller seat (514) is sleeved on the upper part of the inner rod (55), the sleeve roller shaft (9) is fixedly connected to the roller seat (514) arranged on the side of the vertical plate (51), the upper end of the groove seat plate (511) is symmetrically fixed with a sliding rod (512), and a sliding connection is set between the sliding rod (512) and the roller seat (514), and the lower end of the roller seat (514) is symmetrically fixed with a sliding rod (515), and the sliding rod (515) is symmetrically fixed with the groove seat plate (511). The feed trough group (8) comprises a feed trough seat (81), a material trough (82), an inclined guide plate (83), a hollow mesh plate (84), a diverter pipe (85), a feed pipe (86), an overflow hole (87) and an overflow pipe (88). A material trough (82) is provided in the middle of the upper end of the feed trough seat (81). A hollow mesh plate (84) is fixedly installed in the upper part of the material trough (82). A plurality of inclined guide plates (83) are equidistantly installed in the lower part of the material trough (82). The inclined guide plates (83) and the bottom of the material trough (82) form a triangular cavity. The front end of the feed trough seat (81) is connected to a diverter pipe (85). The front end of the diverter pipe (85) is connected to the feed pipe (86). The feed pipe (86) is externally connected to a corresponding feed box.
2. A feeding device for thin film coating processing according to claim 1, characterized in that: A tensioning wheel roller (2) is fixedly installed on the upper inner portion of the gantry seat (1), and a control panel (6) is fixedly installed on the middle portion of the lower end of the feed trough group (8). The control panel (6) is control-connected to the hydraulic push rod (3).
3. A feeding device for thin film coating processing according to claim 1, characterized in that: A linkage gear (56) is fixedly mounted on the threaded inner rod (55), and the linkage gears (56) are rotated synchronously by a toothed belt (57).
4. A feeding device for thin film coating processing according to claim 3, characterized in that: Two positioning shaft seats (58) are fixedly installed on the lower part of the inner side of the vertical plate (51), and the positioning shaft seats (58) are symmetrically arranged in the front and back directions. A movable disk (59) is rotatably arranged on the positioning shaft seat (58), and a linkage shaft sleeve plate (510) is symmetrically installed in the front and back directions on the end face of one side of the vertical plate (51).
5. A feeding device for thin film coating processing according to claim 4, characterized in that: A fixed shaft seat 1 (513) is fixedly installed in the middle of the slide bar 1 (512), and a fixed shaft seat 2 (516) is fixedly installed in the middle of the slide bar 2 (515). Both the fixed shaft seat 1 (513) and the fixed shaft seat 2 (516) are movably connected to the linkage shaft sleeve plate (510) on the side of the vertical plate (51).
6. A feeding device for thin film coating processing according to claim 1, characterized in that: An overflow hole (87) is provided on the right side of the upper front end of the material trough (82), and an overflow pipe (88) is installed on the overflow hole (87).