Anti-deviation tool for shielding cylinder of vacuum arc-extinguishing chamber
By designing the anti-deflection tooling for the shield tube of the vacuum arc chamber, precise positioning of the shield tube and the porcelain shell is achieved, solving the problem of shield tube assembly deflection, improving the insulation performance and quality of the arc chamber, and reducing production costs.
Patent Information
- Application Number
- CN202422860585.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-22
AI Technical Summary
During the production process of vacuum interrupters, the assembly deviation of the shield tube leads to a decrease in insulation performance, affecting product quality and possibly causing breakdown, thereby increasing production costs.
A vacuum interrupter shield tube anti-deflection tooling was designed, which includes a positioning core, a positioning ring combination and a base. The shield tube and the porcelain shell are precisely positioned by raising and lowering the positioning core to avoid deflection. Nylon positioning rings and stainless steel cams are used to ensure assembly accuracy.
The accuracy of shield tube assembly is improved, the deflection phenomenon is reduced, the insulation performance and overall quality of the arc extinguishing chamber are improved, the service life is extended, and the production cost is reduced.
Smart Images

Figure CN223441298U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of vacuum arc extinguishing chamber, and particularly relates to a vacuum arc extinguishing chamber shielding cylinder anti-deviation tool. BACKGROUND
[0002] The shielding cylinder and the porcelain shell are core components of the vacuum arc extinguishing chamber and play a crucial role. In the production process of the vacuum arc extinguishing chamber, the fixing mode of the shielding cylinder has undergone a change from spinning to welding, and this industry trend makes the welded shielding cylinder the most common and key fixing method. In the production process of the welded shielding cylinder arc extinguishing chamber, the existing assembly mode is as follows: the operator first accurately places the solder sheet on the metallized step inside the porcelain shell, and then places the shielding cylinder on the same metallized step. Subsequently, the entire assembly is sent into a vacuum brazing furnace, and through a high-temperature welding process, the metallized steps of the shielding cylinder and the porcelain shell are firmly connected.
[0003] However, this manual assembly method has a significant defect: due to human factors in the operation process, the shielding cylinder may not be completely aligned or may be deviated, and such deviation is often difficult to visually detect in subsequent visual inspection. The slight deviation of the shielding cylinder cannot be ignored, as it directly affects the electric field distribution inside the arc extinguishing chamber, thereby weakening the insulation performance. In subsequent electrical aging tests, the decline in insulation performance may cause a breakdown phenomenon inside the arc extinguishing chamber, which not only affects the performance of the product but also directly leads to product scrap in severe cases, increasing production costs and waste. SUMMARY
[0004] The utility model aims at overcoming the above problems, and provides a vacuum arc extinguishing chamber shielding cylinder anti-deviation tool, which can position the porcelain shell and the shielding cylinder during the assembly of the shielding cylinder, avoid the deviation of the shielding cylinder, and improve the quality of the vacuum arc extinguishing chamber product.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] The utility model provides a vacuum arc extinguishing chamber shielding cylinder anti-deviation tool, which comprises a positioning core, the positioning core is detachably fixed on a base, a positioning ring combination is detachably fixed on the base, the positioning ring combination is located on the outside of the positioning core, a porcelain shell is arranged in the positioning ring combination, and a shielding cylinder is arranged in the porcelain shell.
[0007] The base comprises a sleeve, a cam, and a handle, the sleeve is located below the positioning ring combination, the cam is located below the positioning core, and the cam is connected with the handle.
[0008] The utility model is further improved in that the positioning ring combination comprises a positioning ring and a metal shell.
[0009] The further improvement of the utility model lies in that the positioning ring adopts nylon material positioning ring.
[0010] The further improvement of the utility model lies in that the porcelain shell is located in the positioning ring.
[0011] The further improvement of the utility model lies in that the inner diameter of the positioning ring matches the outer diameter of the porcelain shell.
[0012] The further improvement of the utility model lies in that the handle comprises a fixed end and a handle end, the fixed end is arranged in the inside of the cam, and the handle end is arranged outside the vacuum arc-extinguishing chamber.
[0013] The further improvement of the utility model lies in that the fixed end of the handle is fixedly connected with the cam through a rivet.
[0014] The further improvement of the utility model lies in that the cam adopts a stainless steel cam.
[0015] The further improvement of the utility model lies in that the handle adopts a stainless steel handle.
[0016] Compared with the prior art, the utility model has the beneficial effects that:
[0017] The utility model provides a vacuum arc-extinguishing chamber shielding cylinder anti-deviation tool, through design contains positioning core, positioning ring combination and base vacuum arc-extinguishing chamber shielding cylinder anti-deviation tool, realized accurate positioning to vacuum arc-extinguishing chamber shielding cylinder and porcelain shell, wherein positioning core can be detachably fixed on the base, can adjust the position according to the need, ensure that the shielding cylinder does not incline in the assembly process, sleeve, cam and handle combination form the base, and the cam is located below the positioning core and is connected with the handle, is used for completing the lifting of the positioning core, through rotating the handle, can drive the cam to move, thereby making the positioning core lift between the low position and the high position, through the tool of the utility model, can ensure that the shielding cylinder always keeps the correct position in the assembly process, avoids the shielding cylinder inclination problem caused by improper assembly, helps to improve the overall quality stability of the vacuum arc-extinguishing chamber, prolongs its service life.
[0018] Further, the positioning ring adopts a nylon material positioning ring, the nylon material has good wear resistance, corrosion resistance and light material, which not only ensures the long-term stable operation of the positioning ring in the mechanical equipment, but also adapts to different working environments, and the nylon positioning ring is more portable than the metal positioning ring, which helps to reduce the weight of the whole equipment and improve the flexibility and portability of the equipment.
[0019] Further, the inner diameter of the positioning ring matches the outer diameter of the porcelain shell, ensures the position accuracy of the porcelain shell in the assembly process, helps to reduce the assembly error and improve the assembly precision, thereby ensuring the structural stability and performance reliability of the whole vacuum arc-extinguishing chamber. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawings described herein are for illustrative purposes only and are not intended to limit the scope of the present invention in any way. In addition, the shapes and proportional dimensions of the components in the drawings are merely illustrative and are used to facilitate understanding of the present invention, and are not intended to specifically limit the shapes and proportional dimensions of the components of the present invention.
[0021] Figure 1 This is a cross-sectional view of the anti-deflection tooling for the shield tube of the vacuum interrupter of the present invention;
[0022] Figure 2 This is a cross-sectional diagram of the assembly and use of the anti-deflection tooling for the shield tube of the vacuum interrupter of the utility model;
[0023] Figure 3 This is a schematic diagram of the positioning core of the anti-deflection tooling for the shield tube of the vacuum interrupter of the present invention;
[0024] Figure 4 This is a schematic diagram of the assembly of the positioning ring of the anti-deflection tooling of the shield tube of the vacuum interrupter of the present invention;
[0025] Figure 5 This is a schematic diagram of the anti-deflection tooling sleeve of the vacuum interrupter shielding tube of the utility model;
[0026] Figure 6 This is a schematic diagram of the anti-deflection tooling cam of the shield tube of the vacuum interrupter of the present utility model;
[0027] Figure 7 This is a schematic diagram of the anti-deflection tooling handle of the vacuum interrupter shielding tube of the present utility model.
[0028] Among them: 1. Positioning core; 2. Positioning ring assembly; 21. Positioning ring; 3. Sleeve; 4. Cam; 5. Handle; 6. Porcelain shell; 7. Shielding tube. DETAILED DESCRIPTION
[0029] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0030] Therefore, the following detailed description of the embodiments of the application provided in the drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based upon the embodiments of the application, all other embodiments that would be obtained by one of ordinary skill in the art without having inventive effort are within the scope of the application.
[0031] It should be noted that like reference numerals and letters refer to like items in the drawings, and thus once an item is defined in one drawing, it is not necessary to further define and explain it in subsequent drawings.
[0032] In the description of the embodiments of the application, it should be noted that if the terms "upper", "lower", "horizontal", "inner" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship of the product of the application when it is usually placed, and are only for the convenience of describing the application and simplifying the description, and thus cannot be understood as indicating or implying that the device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the application. In addition, the terms "first", "second", and the like are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0033] In addition, if the term "horizontal" appears, it does not mean that the component must be absolutely horizontal, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0034] In the description of the embodiments of the application, it should also be noted that unless otherwise explicitly specified and limited, if the terms "provided", "installed", "connected", "connected" appear, they should be understood in a broad sense, for example, they can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium; can be the communication between two elements inside. For those of ordinary skill in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0035] The application will be described in further detail below with reference to the drawings:
[0036] As Figures 1 to 7The utility model discloses a kind of vacuum arc-extinguishing chamber shielding cylinder anti-deviation tool, including positioning core 1, positioning ring combination 2, sleeve 3, cam 4, handle 5, porcelain shell 6 and shielding cylinder 7, wherein base is detachably fixed with positioning core 1 and positioning ring combination 2, positioning ring combination 2 is located at the outside of positioning core 1, and the detachable setting of positioning core 1 and positioning ring combination 2 is convenient to replace, and different pipe types can be realized assembly by replacing positioning core 1 and positioning ring combination 2 when using.
[0037] In the embodiment, sleeve 3, cam 4 and handle 5 are combined into base, sleeve 3 is located below positioning ring combination 2, cam 4 is located below positioning core 1, and cam 4 is connected with handle 5, for completing the lifting of positioning core 1, by rotating handle 5, cam 4 can be driven to move, so that positioning core 1 is lifted between low position and high position.
[0038] In the embodiment, positioning ring combination 2 is formed by positioning ring 21 and metal shell press-fit, porcelain shell 6 is arranged inside positioning ring 21, shielding cylinder 7 is arranged inside porcelain shell 6, the inner diameter of positioning ring 21 matches the outer diameter of porcelain shell 6, which can ensure the position accuracy of porcelain shell during assembly, help to reduce assembly error and improve assembly precision, so as to ensure the structural stability and performance reliability of the whole vacuum arc-extinguishing chamber.
[0039] In the embodiment, positioning ring 21 is made of nylon material, which has good wear resistance, corrosion resistance and light weight, ensuring long-term stable operation of positioning ring 21 in mechanical equipment, and adapting to different working environments.
[0040] In the embodiment, handle 5 includes fixed end and handle end, fixed end is arranged inside cam 4, handle end is arranged outside vacuum arc-extinguishing chamber, which is convenient to operate, handle 5 is fixedly connected with cam 4 by rivet, and the rivet forms firm connection between cam 4 and handle 5, ensuring that handle 5 will not loosen or fall off during operation, and ensuring the stability and safety of the equipment.
[0041] In the embodiment, cam 4 and handle 5 are made of stainless steel, which can ensure the overall performance and stability of vacuum arc-extinguishing chamber, improve the reliability and service life of the equipment, reduce the maintenance frequency and cost of the equipment, and improve user experience.
[0042] Use method:
[0043] First confirm that the positioning core 1 and the positioning ring combination 2 mold are suitable for the current pipe type, place the tool on a stable workbench, ensure that the tool is fixed stably, place the porcelain shell 6 in the positioning ring 21, ensure that the porcelain shell 6 is closely attached to the positioning ring 21, then place the shielding cylinder 7 in the porcelain shell 6, ensure that the shielding cylinder 7 is aligned with the metallization step of the porcelain shell 6, and gently press the upper end of the shielding cylinder 7 with the hand to prevent the shielding cylinder 7 from moving during assembly.
[0044] Rotate the handle 5, the handle 5 drives the cam 4 to rotate, the initial plane of the cam 4 has a height difference with the plane after rotating 90°, therefore, the cam 4 is rotated 90° from the initial plane to another plane by rotating the handle 5, and the upward movement of the positioning core 1 is realized; when the handle 5 is in the zero position (horizontal position), the upper end of the positioning core 1 is a certain distance away from the lower end of the shielding cylinder 7, with the rotation of the handle 5, the positioning core 1 is driven to move upward until the positioning core 1 contacts and positions the lower end of the shielding cylinder 7, it is confirmed that the positioning core 1 has accurately positioned the shielding cylinder 7, after the positioning is completed, the handle 5 is shaken to the zero position, and the porcelain shell 6 is vertically taken to complete the assembly process.
[0045] The vacuum arc-extinguishing chamber shielding cylinder anti-deviation tool can effectively reduce the shielding cylinder 7 deflection ratio after the arc-extinguishing chamber is assembled, improve the insulation level in the arc-extinguishing chamber, reduce the porcelain shell 6 breakdown caused by the aging process, reduce product waste loss, provide the possibility for further optimizing the assembly process and simplifying the process steps, and provide process and tool support for changing the spinning structure of the arc-extinguishing chamber shielding cylinder to a welding structure, so that the spinning process and the gas phase cleaning process can be reduced, and the production process cost is indirectly reduced.
[0046] Many embodiments and many applications other than those described above will be apparent after consideration of the foregoing description. Accordingly, the scope of the present teachings should not be determined with reference to the foregoing description, but instead should be determined with reference to the following claims along with their full scope of equivalents. For purposes of completeness, all articles and references, including patents and publications, are incorporated by reference herein. The disclosure of any aspect of the subject matter disclosed herein is not a disclaimer of that subject matter unless it is expressly recited in one or more of the appended claims or to the effect that: "in the event of a discrepancy between what is described herein and what is disclosed in the article / reference, the article / reference controls".
[0047] The above is a further detailed description of the utility model, and the specific implementation of the utility model cannot be limited to this. For ordinary skilled technicians in the technical field to which the utility model belongs, some simple deductions or substitutions can be made without departing from the concept of the utility model, and all of them should be regarded as belonging to the protection scope determined by the claims submitted.
Claims
1. A vacuum interrupter shield tube anti-deflection tooling, characterized in that: The positioning core (1) is detachably fixed on a base, a positioning ring assembly (2) is detachably fixed on the base, the positioning ring assembly (2) is located outside the positioning core (1), a porcelain shell (6) is provided inside the positioning ring assembly (2), and a shielding tube (7) is provided inside the porcelain shell (6); The base comprises a sleeve (3), a cam (4) and a handle (5); the sleeve (3) is located below the positioning ring assembly (2); the cam (4) is located below the positioning core (1); and the cam (4) is connected to the handle (5).
2. The anti-deflection tool for the shield tube of a vacuum interrupter according to claim 1, characterized in that: The positioning ring assembly (2) comprises a positioning ring (21) and a metal shell.
3. The anti-deflection tooling for the shield tube of a vacuum interrupter according to claim 2, characterized in that: The positioning ring (21) is made of nylon.
4. The anti-deflection tool for the shield tube of a vacuum interrupter according to claim 2, characterized in that: The ceramic shell (6) is located inside the positioning ring (21).
5. The anti-deflection tooling for the shield tube of a vacuum interrupter according to claim 4, characterized in that: The inner diameter of the positioning ring (21) matches the outer diameter of the porcelain shell (6).
6. The anti-deflection tool for the shield tube of a vacuum interrupter according to claim 4, characterized in that: The handle (5) comprises a fixed end and a handle end, the fixed end is arranged inside the cam (4), and the handle end is arranged outside the vacuum interrupter.
7. The anti-deflection tool for the shield tube of a vacuum interrupter according to claim 6, characterized in that: The fixed end of the handle (5) is fixedly connected to the cam (4) via rivets.
8. The anti-deflection tool for the shield tube of a vacuum interrupter according to claim 1, characterized in that: The cam (4) is a stainless steel cam.
9. The anti-deflection tool for the shield tube of a vacuum interrupter according to claim 1, characterized in that: The handle (5) is a stainless steel handle.