Maintenance equipment for interior of box chamber of prefabricated box girder

Abstract

The utility model discloses a prefabricated box girder box chamber interior maintenance device, which relates to the technical field of girder box chamber interior maintenance devices and comprises two channel steel rails laid in a girder box chamber body in parallel. The channel steel track is used as a set line, and the control buttons are arranged at the two ends of the walking trolley, so that after the walking trolley moves to the end of the set line and the control buttons make contact with the limiting baffles arranged at the end, the control buttons control the walking trolley to move reversely; meanwhile, after the water tank is filled with water, a water source is provided for the spraying assembly, the spraying assembly continuously sprays water to the periphery in the moving process of the walking trolley, spraying maintenance can be conducted on a set line, an arranged rotary water sprinkler can conduct water spraying in multiple directions during working, and spraying without dead corners is achieved; the problem that spraying is not uniform during manual spraying maintenance is solved, in addition, the walking trolley can move repeatedly in the girder box chamber body, and the labor intensity of workers is greatly reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of internal maintenance equipment for beam box chambers, in particular to internal maintenance equipment for prefabricated box beam chambers. Background Art

[0002] The interior of the prefabricated box girder is mainly composed of concrete. The strength and durability of concrete are crucial to the overall quality of the box girder. After the concrete is poured, the hydration reaction of the cement requires sufficient water. If the interior of the box is not adequately maintained, the concrete will lose water too quickly and become insufficient in strength. For example, during the hydration reaction, cement particles combine with water to form cementitious substances such as hydrated calcium silicate. These substances fill the pores of the concrete and make the concrete dense. If there is a lack of water, the reaction will be incomplete, which will lead to an increase in the porosity of the concrete and a decrease in strength.

[0003] Currently, workers primarily water the interior of beam box chambers. However, due to factors such as operator force, angle, and walking speed, water can easily accumulate in some areas while others remain dry. High temperatures and dry environments may require more watering, while high humidity may require less. However, workers rely solely on experience and feel, making it difficult to accurately determine the required amount. This results in low efficiency and significant quality fluctuations. To address this issue, a prefabricated box girder interior maintenance device was proposed to meet practical needs. Utility Model Content

[0004] The utility model provides a prefabricated box beam box chamber internal maintenance device, which solves the current technical problems of low efficiency and large quality fluctuation of workers' watering.

[0005] In order to solve the above technical problems, the utility model provides a prefabricated box beam box chamber internal maintenance equipment, including two channel steel rails laid in parallel inside the beam box chamber body, both ends of the channel steel rails are fixedly installed with limit baffles, a walking trolley is provided on the top of the channel steel rail, a water tank is fixedly installed on the top of the walking trolley, and a spray assembly is provided on the top of the water tank. Buffer arm assemblies are movably connected on both sides of the moving direction of the walking trolley, and a control button is provided on the buffer arm assembly. After the control button contacts the limit baffle, the moving direction of the walking trolley is changed.

[0006] In some embodiments, the walking trolley includes a mounting base plate and a mounting top plate, and angle steels are fixedly installed between the top four corners of the mounting base plate and the bottom four corners of the mounting top plate, and rollers are rotatably installed at the bottom four corners of the mounting base plate, and the rollers are movably installed in the grooves at the top of the channel steel track, and a movable handle is movably installed on the side of the mounting base plate.

[0007] In some embodiments, the buffer arm assembly comprises a cantilever arm and a spring telescopic rod, one end of the cantilever arm is movably installed with a first fixing seat, the first fixing seat is fixedly installed on the side of the installation top plate, one end of the spring telescopic rod is movably installed with a middle part of the cantilever arm, the other end of the spring telescopic rod is movably installed with a second fixing seat, the second fixing seat is fixedly installed on the side of the installation bottom plate, the cantilever arm, the walking trolley and the spring telescopic rod form a triangular structure, the end of the cantilever arm away from the first fixing seat is fixedly installed with a mounting seat, and the control button is fixedly installed on the side of the mounting seat.

[0008] In some embodiments, the walking trolley further comprises a hub motor, a battery is fixedly installed on the installation bottom plate, an installation slot for the hub motor to move is formed on the installation bottom plate, a side of the hub motor is rotatably installed with a flat fork, one end of the flat fork is fixedly installed with the installation bottom plate through a first footrest, a shock absorber is movably installed on the flat fork, and a top end of the shock absorber is fixedly installed with the bottom of the installation top plate through a second footrest.

[0009] In some embodiments, the inside of the water tank is fixedly installed with a partition plate, the installation direction of the partition plate is perpendicular to the advancing direction of the walking trolley, a communication groove is formed on one side of the bottom of the partition plate, the number of the partition plates is several, the several partition plates are equidistantly arranged in the inside of the water tank, the communication groove positions between adjacent partition plates are different, and the top of the water tank is fixedly installed with a tank cover.

[0010] In some embodiments, the spraying assembly comprises a rotary sprinkler, a stand is fixedly installed on the bottom of the rotary sprinkler, the stand is fixedly installed on the top of the tank cover, a water pump is fixedly installed on the top of the tank cover, an input end of the water pump is fixedly communicated with a water inlet pipe, the bottom end of the water inlet pipe is located below the inner cavity of the water tank, and an output end of the water pump is communicated with the rotary sprinkler through a communication pipe.

[0011] Compared with the related art, the prefabricated box girder box room internal maintenance equipment has the following beneficial effects:

[0012] The utility model provides a prefabricated box girder chamber internal maintenance equipment, groove steel track is as the established line, through setting control button at the both ends of the travelling trolley, makes the travelling trolley after moving to the end of the established line, control button and the limiting baffle of setting at the end contact, control button controls the reverse movement of the travelling trolley, at the same time, the water tank provides water source for the spraying assembly after being filled with water, and the spraying assembly sprays ceaselessly to the four directions in the moving process of the travelling trolley, makes the established line all can carry out the spraying maintenance, and the rotary sprinkler set can sprinkle in multiple directions when working, realizes the dead angle spraying, solves the problem of uneven spraying when manual spraying maintenance, in addition, the travelling trolley can repeatedly move in the beam chamber body, greatly reduces the labor intensity of workers.

[0013] The utility model provides a prefabricated box girder chamber internal maintenance equipment, in order to avoid control button when contacting with the limiting baffle, the travelling trolley cannot stop in time and moves reversely due to inertia, the impact produced at this time is extremely easy to cause damage to control button, travelling trolley or limiting baffle, therefore, through setting spring telescopic link after control button is extruded, drives the cantilever arm deflection, thereby lengthening spring telescopic link, thereby make control button produce certain buffer, protect the safety of equipment, improve equipment life.

[0014] The utility model provides a prefabricated box girder chamber internal maintenance equipment, in order to avoid the water in water tank after the travelling trolley stops and moves to one side due to the effect of inertia, and lead to the water impact inside wall of one side of water tank and cause the damage of water tank, through increasing a plurality of baffle in water tank and dividing water into a plurality of small areas, and setting the communication groove at the bottom and connecting them, can disperse the impact force of water, avoid the damage of water tank inner wall. DRAWINGS

[0015] Figure 1 It is the whole structure schematic diagram of the utility model;

[0016] Figure 2 It is the buffer arm subassembly structure schematic diagram of the utility model;

[0017] Figure 3 It is the travelling trolley structure schematic diagram of the utility model;

[0018] Figure 4 It is the water tank internal structure schematic diagram of the utility model;

[0019] Figure 5 It is the cross section drawing of the utility model in beam chamber.

[0020] Numbers in the figure: 100, beam box chamber body; 1, channel steel track; 2, limit baffle; 3, walking trolley; 4, water tank; 5, spray assembly; 6, control button; 7, buffer arm assembly; 31, installation base plate; 32, installation top plate; 33, angle steel; 34, roller; 35, movable handle; 36, battery; 37, installation slot; 38, hub motor; 39, flat fork; 310, first foot seat; 311, shock absorber; 312, second foot seat; 41, box cover; 42, partition; 43, connecting slot; 51, column; 52, rotary sprinkler; 53, water pump; 54, water inlet pipe; 55, connecting pipe; 71, cantilever arm; 72, mounting seat; 73, spring telescopic rod; 74, first fixed seat; 75, second fixed seat. DETAILED DESCRIPTION

[0021] Embodiment 1, by Figures 1-5 It is given that the utility model includes two channel steel rails 1 laid in parallel inside the beam box chamber body 100, and limit baffles 2 are fixedly installed at both ends of the channel steel rails 1. A walking trolley 3 is provided on the top of the channel steel rail 1, and a water tank 4 is fixedly installed on the top of the walking trolley 3. A spray assembly 5 is provided on the top of the water tank 4. Buffer arm assemblies 7 are movably connected on both sides of the moving direction of the walking trolley 3, and a control button 6 is provided on the buffer arm assembly 7. The control button 6 changes the moving direction of the walking trolley 3 after contacting the limit baffle 2.

[0022] In this embodiment, the equipment uses the channel steel track 1 as a predetermined route. By providing control buttons 6 at both ends of the trolley 3, when the trolley 3 reaches the end of the predetermined route, the control buttons 6 contact the limit baffle 2 at the end, causing the trolley 3 to move in the opposite direction. Simultaneously, the water tank 4, once filled with water, provides a water source for the spray assembly 5. The spray assembly 5 continuously sprays the water in all directions during the movement of the trolley 3, allowing spray maintenance to be performed along the predetermined route. This solves the problem of uneven spraying during manual spray maintenance. Furthermore, the trolley 3 can move repeatedly within the beam box chamber body 100, significantly reducing the labor intensity of workers.

[0023] Embodiment 2, based on embodiment 1, the walking trolley 3 includes a mounting base plate 31 and a mounting top plate 32, angle steels 33 are fixedly installed between the top four corners of the mounting base plate 31 and the bottom four corners of the mounting top plate 32, rollers 34 are rotatably installed at the bottom four corners of the mounting base plate 31, the rollers 34 are movably installed in the grooves at the top of the channel steel track 1, and a movable handle 35 is movably installed on the side of the mounting base plate 31.

[0024] In this embodiment, the four rollers 34 are all directional wheels. The rollers 34 move in the channel steel track 1 and can maintain a certain line of movement. In addition, the movable handles 35 can facilitate workers to carry the equipment.

[0025] In example three, on the basis of example two, the buffer arm assembly 7 comprises a cantilever arm 71 and a spring telescopic rod 73, one end of the cantilever arm 71 movably mounted with a first fixed seat 74, the first fixed seat 74 fixedly mounted on the side of the installation top plate 32, one end of the spring telescopic rod 73 movably mounted with the middle part of the cantilever arm 71, the other end of the spring telescopic rod 73 movably mounted with a second fixed seat 75, the second fixed seat 75 fixedly mounted on the side of the installation bottom plate 31, the cantilever arm 71, the walking trolley 3 and the spring telescopic rod 73 form a triangular structure, one end of the cantilever arm 71 away from the first fixed seat 74 is fixedly mounted with a mounting seat 72, the control button 6 is fixedly mounted on the side of the mounting seat 72.

[0026] In this embodiment, in order to avoid the control button 6 from being damaged when it contacts with the limiting baffle 2, the walking trolley 3 cannot stop in time and moves reversely due to inertia, and the impact generated at this time is easy to damage the control button 6, the walking trolley 3 or the limiting baffle 2, therefore, the spring telescopic rod 73 is arranged to drive the cantilever arm 71 to deflect after the control button 6 is pressed, thereby lengthening the spring telescopic rod 73, so that the control button 6 generates a certain buffer, protecting the safety of the equipment and improving the service life of the equipment.

[0027] In example four, on the basis of example two, the walking trolley 3 further comprises a hub motor 38, the installation bottom plate 31 is fixedly mounted with a battery 36, the installation bottom plate 31 is provided with an installation groove 37 for the hub motor 38 to move, the side of the hub motor 38 is rotatably mounted with a flat fork 39, one end of the flat fork 39 is fixedly mounted with the installation bottom plate 31 through a first foot 310, the flat fork 39 is movably mounted with a shock absorber 311, the top end of the shock absorber 311 is fixedly mounted with the bottom of the installation top plate 32 through a second foot 312.

[0028] In this embodiment, the bottom of the hub motor 38 is in contact with the inner cavity bottom of the beam box body 100, thereby driving the whole walking trolley 3 to move by the hub motor 38, wherein the battery 36 is arranged as a power supply, and the battery protection plate and the controller are arranged, so that the hub motor 38 can operate at a set speed, and the controller is electrically connected with the two control buttons 6. In addition, the shock absorber 311 not only provides damping effect, but also makes the hub motor 38 always in contact with the beam box body 100 to provide friction.

[0029] In example five, on the basis of example one, the inside of the water tank 4 is fixedly mounted with a partition plate 42, the installation direction of the partition plate 42 is perpendicular to the advancing direction of the walking trolley 3, the bottom side of the partition plate 42 is provided with a communication groove 43, the number of the partition plates 42 is several, the several partition plates 42 are equidistantly arranged in the inside of the water tank 4, the positions of the communication grooves 43 between the adjacent partition plates 42 are different, and the top of the water tank 4 is fixedly mounted with a tank cover 41.

[0030] In this embodiment, in order to avoid the water in the water tank 4 from moving to one side due to inertia after the walking trolley 3 stops, causing the water to hit the inner wall of one side of the water tank 4 and damage the water tank 4, a plurality of partitions 42 are added to the water tank 4 to divide the water into a plurality of small areas, and a communication groove 43 is arranged at the bottom to communicate them, so as to disperse the impact force of the water and avoid damage to the inner wall of the water tank 4.

[0031] In this embodiment, the spraying assembly 5 includes a rotating sprinkler 52, the bottom of the rotating sprinkler 52 is fixedly installed with a stand 51, the stand 51 is fixedly installed on the top of the tank cover 41, the top of the tank cover 41 is fixedly installed with a water pump 53, the input end of the water pump 53 is fixedly communicated with a water inlet pipe 54, the bottom end of the water inlet pipe 54 is located below the inner cavity of the water tank 4, and the output end of the water pump 53 is communicated with the rotating sprinkler 52 through a communication pipe 55.

[0032] In this embodiment, the water pump 53 is electrically connected with the battery 36, and the battery 36 provides power to continuously pump the water in the water tank 4 to the rotating sprinkler 52 for spraying. The rotating sprinkler 52 includes a base and a rotating head, the rotating head automatically rotates under the action of water pressure, the side surface of the rotating head is provided with a plurality of branches, and the top of each branch is provided with a plurality of nozzles with different installation directions, so that the rotating sprinkler 52 can spray water in multiple directions during work, achieving no dead angle spraying.

[0033] Working principle: The channel steel track 1 is used as a predetermined line, control buttons 6 are arranged at both ends of the walking trolley 3, so that after the walking trolley 3 moves to the end of the predetermined line, the control buttons 6 contact the limiting baffle 2 arranged at the end, and then the control buttons 6 control the walking trolley 3 to move reversely; at the same time, the water tank 4 provides water source for the spraying assembly 5 after being filled with water, and the spraying assembly 5 continuously sprays around during the movement of the walking trolley 3, so that the predetermined line can be sprayed and maintained, the rotating sprinkler 52 can spray water in multiple directions during work, achieving no dead angle spraying, solving the problem of uneven spraying during manual spraying and maintenance, and the walking trolley 3 can repeatedly move in the beam box body 100, greatly reducing the labor intensity of workers.

Claims

1. A prefabricated box beam interior maintenance device, characterized by: The invention comprises two channel steel rails (1) laid in parallel inside a beam box chamber body (100), both ends of the channel steel rails (1) are fixedly installed with limit baffles (2), a walking trolley (3) is provided on the top of the channel steel rails (1), a water tank (4) is fixedly installed on the top of the walking trolley (3), a spray assembly (5) is provided on the top of the water tank (4), and a buffer arm assembly (7) is movably connected to both sides of the moving direction of the walking trolley (3), and a control button (6) is provided on the buffer arm assembly (7), and the moving direction of the walking trolley (3) is changed after the control button (6) contacts the limit baffle (2).

2. The internal maintenance equipment of a prefabricated box beam chamber according to claim 1 is characterized in that: The walking trolley (3) comprises a mounting base plate (31) and a mounting top plate (32), angle steels (33) are fixedly mounted between the top four corners of the mounting base plate (31) and the bottom four corners of the mounting top plate (32), rollers (34) are rotatably mounted at the bottom four corners of the mounting base plate (31), the rollers (34) are movably mounted in grooves at the top of the channel steel track (1), and a movable handle (35) is movably mounted on the side of the mounting base plate (31).

3. The internal maintenance equipment of a prefabricated box beam chamber according to claim 2, characterized in that: The buffer arm assembly (7) comprises a cantilever arm (71) and a spring telescopic rod (73), one end of the cantilever arm (71) is movably mounted with a first fixed seat (74), the first fixed seat (74) is fixedly mounted on the side of the mounting top plate (32), one end of the spring telescopic rod (73) is movably mounted with the middle part of the cantilever arm (71), the other end of the spring telescopic rod (73) is movably mounted with a second fixed seat (75), the second fixed seat (75) is fixedly mounted on the side of the mounting bottom plate (31), the cantilever arm (71), the walking trolley (3) and the spring telescopic rod (73) form a triangular structure, the end of the cantilever arm (71) away from the first fixed seat (74) is fixedly mounted with a mounting seat (72), and the control button (6) is fixedly mounted on the side of the mounting seat (72).

4. The internal maintenance equipment of a prefabricated box beam chamber according to claim 2, characterized in that: The walking trolley (3) further comprises a hub motor (38), a battery (36) is fixedly mounted on the mounting base (31), a mounting slot (37) for the hub motor (38) to move is provided on the mounting base (31), a flat fork (39) is rotatably mounted on the side of the hub motor (38), one end of the flat fork (39) is fixedly mounted on the mounting base (31) via a first foot seat (310), a shock absorber (311) is movably mounted on the flat fork (39), and the top end of the shock absorber (311) is fixedly mounted on the bottom of the mounting top plate (32) via a second foot seat (312).

5. The internal maintenance equipment of a prefabricated box beam chamber according to claim 1, characterized in that: A partition (42) is fixedly installed inside the water tank (4), and the installation direction of the partition (42) is perpendicular to the travel direction of the walking trolley (3). A connecting groove (43) is opened on one side of the bottom of the partition (42). The number of the partitions (42) is several, and the several partitions (42) are arranged at equal distances inside the water tank (4). The connecting grooves (43) between adjacent partitions (42) are at different positions. A box cover (41) is fixedly installed on the top of the water tank (4).

6. The internal maintenance equipment of the prefabricated box beam chamber according to claim 5, characterized in that: The spray assembly (5) comprises a rotary sprinkler (52), a column (51) is fixedly mounted on the bottom of the rotary sprinkler (52), the column (51) is fixedly mounted on the top of the box cover (41), a water pump (53) is fixedly mounted on the top of the box cover (41), an input end of the water pump (53) is fixedly connected to a water inlet pipe (54), the bottom end of the water inlet pipe (54) is located below the inner cavity of the water tank (4), and an output end of the water pump (53) is connected to the rotary sprinkler (52) through a connecting pipe (55).

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