Automatic shuttle peg winding device

By designing an automatic bobbin winding device, automatic threading and winding of the bobbin are realized, solving the problems of low efficiency and high labor intensity caused by frequent replacement of bobbins in sewing machines, improving production efficiency and reducing labor intensity of workers.

CN223445772UActive Publication Date: 2025-10-17NANJING ZHONGTUO TECH CO LTD
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Patent Information

Application Number
CN202423060901.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-10-17
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

The existing sewing machine needs to frequently replace the bobbin during operation, which leads to low bobbin winding efficiency and high labor intensity for workers, and cannot ensure the quality.

Method used

An automatic bobbin winding device is designed, which includes a thread cleaning device, a winding device, a moving device and a feeding device. The automatic threading and winding of the bobbin are realized through the coordinated work of a power source, a gear mechanism, an air blowing mechanism and a moving component.

Benefits of technology

The automation level of bobbin winding is improved, the labor intensity of workers is reduced, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an automatic shuttle peg winding device, which is used for automatically winding a shuttle peg and comprises a rack and a fixed panel arranged on the rack, the device comprises a fixed panel, a wire cleaning device, a wire winding device, a moving device and a feeding device, the wire cleaning device, the wire winding device and the moving device all penetrate through the fixed panel, the wire cleaning device comprises a power source and a shaft column, the power source is provided with a straight gear, and the two sides of the straight gear are meshed with a wire pulling mechanism and a roughening mechanism; the winding device comprises a power module, a belt and a rotating shaft; the feeding device comprises a wire blowing assembly and a wire feeding assembly, the wire blowing assembly is arranged on the fixed panel, the wire feeding device is fixedly installed on the rack, and the wire blowing assembly is connected with the wire feeding assembly through a wire. According to the automatic winding device, automatic winding of the shuttle peg is achieved through all the devices, the labor intensity of workers is reduced, and meanwhile production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of winding bobbin technical field, more particularly to a kind of automatic winding bobbin device. BACKGROUND

[0002] Sewing machine is with one or more bottom thread, in fabric forms one or more line, makes one layer or more fabric interweaves or is sewn together, in the process of sewing, the cooperation of bobbin is needed.

[0003] The existing sewing machine needle plate is generally provided with a rotating shuttle device, a lock core is arranged in the rotating shuttle device, a bottom thread is wound on the bobbin, to cooperate with the face thread on the machine head needle to complete the sewing of fabric together. However, the sewing machine usually works without gap, and the thread amount on the bobbin is limited, so in order to meet the needs of continuous work of the sewing machine, the bobbin in the rotating shuttle device needs to be replaced constantly during the work of the sewing machine.

[0004] During the bobbin changing process, the replaced bobbin needs to be wound with new bottom thread, which requires manual threading and winding of the bobbin, which not only reduces the efficiency, but also cannot guarantee the quality.

[0005] Therefore, the utility model aims at the deficiencies in the prior art, improves the efficiency of bobbin winding, and reduces the labor intensity of workers. UTILITY MODEL CONTENT

[0006] The primary purpose of the utility model is to provide an automatic winding bobbin device, which can overcome the problems in the prior art, improve production efficiency and reduce labor intensity of workers.

[0007] To achieve the above purpose, the utility model provides the following technical scheme: an automatic winding bobbin device for bobbin winding, comprising a rack,

[0008] A fixed panel is arranged on the rack.

[0009] A thread cleaning device is arranged for cleaning the remaining bottom thread in the bobbin.

[0010] A winding device is arranged for winding the empty bobbin.

[0011] A moving device is arranged for shifting the position of the bobbin to realize thread cleaning and winding.

[0012] A feeding device is arranged for feeding the thread into the bobbin.

[0013] The cleaning device, winding device and moving device are all through the fixed panel, the cleaning device includes a power source arranged behind the fixed panel and a shaft column through the fixed panel, the power source is provided with a spur gear, the spur gear is engaged with a pull line mechanism and a roughening mechanism on both sides; the winding device includes a power module, a belt arranged on the power module and a rotating shaft sleeved on the belt, the power module drives the belt to rotate, thereby driving the rotating shaft to rotate; the feeding device includes a blowing assembly and a feeding assembly, the blowing assembly is arranged on the fixed panel, the feeding device is fixedly installed on the rack, and the blowing assembly is connected with the feeding assembly through a wire.

[0014] Preferably, the pull line mechanism includes a first main gear, a first slave gear engaged with the first main gear, and two first tooth rollers, the first main gear and the first slave gear are fixedly connected with the first tooth roller through a connecting column.

[0015] Preferably, the roughening mechanism includes a second main gear, a second slave gear engaged with the second main gear, and two second tooth rollers, the second main gear and the second slave gear are fixedly connected with the second tooth roller through a connecting column, and the two second tooth rollers are opened and closed under the driving of the second main gear and the second slave gear.

[0016] Preferably, the rotating shaft is provided with a hooking block for winding the wire around the spiral hook of the shuttle core, and the fixed panel is further provided with a cutter, the hooking block winds the wire around the spiral hook, and then drives the wire to contact the cutter to complete the cutting of the wire.

[0017] Preferably, the power module is provided with two, one power module drives the rotating shaft to rotate through the belt, and the other power module drives the hooking block to rotate through the belt.

[0018] Preferably, the moving device includes two groups of driving mechanisms, a spline fixed to one group of driving mechanisms, a lead screw fixed to the other group of driving mechanisms, and a moving assembly, the spline is fixedly installed on the moving assembly, and the lead screw and the spline are both through an installation plate, the moving assembly includes a cylinder, a guide rail and a clamping jaw, and the cylinder drives the clamping jaw to move on the guide rail.

[0019] Preferably, the blowing assembly includes a blowing port and a swing cylinder fixedly connected with the blowing port, the swing cylinder drives the blowing port to move before the winding device and the roughening mechanism; the feeding assembly includes a wire reel arranged on a fixed plate, a winding part, a wire walking assembly and a detection mechanism.

[0020] Preferably, it further includes a blowing mechanism through the fixed panel, the blowing mechanism includes a blowing part and a gas feeding part connected with the blowing part, and the blowing part is arranged above the first tooth roller.

[0021] Preferably, a take-up mechanism is arranged below the puller mechanism and the roughening mechanism, the take-up mechanism comprising a take-up box and a dust gun in communication with the take-up box.

[0022] Preferably, a waiting position for placing a thread-pulled completed bobbin is further arranged on the fixing panel.

[0023] The automatic bobbin winding device has the advantages that: the automatic bobbin winding device is realized by arranging various devices, automatic threading and winding of the bobbin are realized, the degree of automation is high, and the labor intensity of workers is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 is a structural schematic view of the automatic bobbin winding device of the utility model;

[0025] Figure 2 is a structural schematic view of the automatic bobbin winding device of the utility model, except the rack and the sewing machine;

[0026] Figure 3 is Figure 2 is a structural schematic view from another angle;

[0027] Figure 4 is a structural schematic view of the fixing panel in the automatic bobbin winding device of the utility model;

[0028] Figure 5 is a structural schematic view of the material cleaning device in the automatic bobbin winding device of the utility model;

[0029] Figure 6 is a structural schematic view of the winding device in the automatic bobbin winding device of the utility model;

[0030] Figure 7 is a structural schematic view of the moving device in the automatic bobbin winding device of the utility model.

[0031] In the drawing: 10, rack; 11, fixing panel; 12, sewing machine; 13, bobbin; 14, power source; 15, shaft column; 16, straight gear; 17, first main gear; 18, first driven gear; 19, first toothed roller; 20, connecting column; 21, second main gear; 22, second driven gear; 23, second toothed roller; 24, take-up mechanism; 241, take-up box; 242, dust gun; 25, air blowing piece; 26, air feeding piece; 27, power module; 28, belt; 29, rotating shaft; 30, wire hooking block; 31, spiral hook; 32, cutter; 33, driving mechanism; 34, spline; 35, screw rod; 36, mounting plate; 37, support column; 38, air cylinder; 39, guide rail; 40, bobbin taking clamp; 41, air blowing port; 42, swing air cylinder; 43, wire reel; 44, wire winding piece; 45, fixing plate; 46, threading piece; 47, driver; 48, rotating piece; 49, waiting position. DETAILED DESCRIPTION

[0032] The utility model will be explained in further detail in combination with the drawings. These drawings are all simplified schematic diagrams, and only schematically show the basic structure of the utility model, so they only show the components related to the utility model.

[0033] In combination with Figure 1 And Figure 2 As shown in the utility model, the automatic bobbin winding device comprises a rack 10, a fixed panel 11 arranged on the rack 10, a thread cleaning device, a winding device, a moving device, and a feeding device. The utility model realizes automatic winding of the used bobbin 13 in the sewing machine 12 by the cooperation between the various devices, and the thread is put back into the sewing machine 12 after winding.

[0034] In combination with Figures 2-5 As shown in the utility model, the thread cleaning device is arranged through the fixed panel 11 and comprises a power source 14 and a shaft column 15. The power source 14 is provided with a spur gear 16, and the spur gear 16 is meshed with a thread pulling mechanism and a roughening mechanism on both sides. The thread pulling mechanism comprises a first main gear 17, a first driven gear 18 meshed with the first main gear 17, and two first toothed rollers 19. The first main gear 17 and the first driven gear 18 are fixedly connected with the first toothed rollers 19 through a connecting column 20. The two first toothed rollers 19 are arranged in contact and in front of the fixed panel 11, and are used to pull out the remaining thread in the bobbin 13. The roughening mechanism comprises a second main gear 21, a second driven gear 22 meshed with the second main gear 21, and two second toothed rollers 23. The second main gear 21 and the second driven gear 22 are fixedly connected with the second toothed rollers 23 through the connecting column 20. The two second toothed rollers 23 are driven to open and close by the second main gear 21 and the second driven gear 22, so as to roughen the thread end, which is convenient for threading the thread into the bobbin 13. Preferably, other devices can also be used to drive the toothed rollers to rotate, such as synchronous belts and other devices that can realize rotation.

[0035] A thread collecting mechanism 24 is arranged below the first toothed rollers 19 and the second toothed rollers 23. The thread collecting mechanism 24 is used to receive the waste thread generated by the thread pulling mechanism and the roughening mechanism, so as to prevent the waste thread from winding into the device and causing the device to fail to operate. The thread collecting mechanism 24 comprises a thread collecting box 241 and a dust collection gun 242 in communication with the thread collecting box 241.

[0036] A blowing mechanism is arranged above the first toothed rollers 19, which is used to blow the thread in the bobbin 13 into the middle of the two first toothed rollers 19, so as to prevent the thread from floating into other places and causing the thread to be unable to be pulled out. The blowing mechanism comprises a blowing piece 25 and a gas sending piece 26 connected with the blowing piece 25. The blowing piece 25 is arranged in front of the fixed panel 11, and the gas sending piece 26 is arranged behind the fixed panel 11.

[0037] The winding device is arranged through the fixed panel 11, and comprises a power module 27, a belt 28 and a rotating shaft 29. Figure 4 Figure 6 The hooking block 30 is arranged on the rotating shaft 29 and is used for hooking the thread and winding the thread on the spiral hook 31 of the bobbin core.

[0038] The moving device is arranged through the fixed panel 11, and comprises two groups of driving mechanisms 33, a spline 34 fixed on one group of driving mechanisms 33, a lead screw 35 fixed on the other group of driving mechanisms 33 and a moving assembly. Figure 3 Figure 7 The spline 34 and the lead screw 35 are sleeved with the two groups of driving mechanisms 33 through the belt 28.

[0039] The moving assembly comprises a cylinder 38, a guide rail 39 and a shuttle taking clamp 40. Figures 1-4 ​​As shown, the feeding device comprises a line blowing assembly and a line feeding assembly. The line blowing assembly is installed on the fixed panel 11 and comprises a blowing port 41 and a swing cylinder 42 fixedly connected with the blowing port 41. The swing cylinder 42 penetrates through the fixed panel 11 and drives the blowing port 41 to move between the winding device and the roughening mechanism. In one working process, the swing cylinder 42 first drives the blowing port 41 to move above the roughening mechanism to roughen the line so as to better penetrate into the bobbin 13. After the roughening is completed, the swing cylinder 42 drives the blowing port 41 to move to the winding device to align the line inlet of the bobbin 13 to perform the winding work. The line feeding assembly is fixedly installed on the rack 10 and connected with the line blowing assembly through a line. The line feeding assembly comprises a line disc 43, a winding part 44, a line moving assembly and a detection mechanism. The line disc 43, the winding part 44, the line moving assembly and the detection mechanism are all arranged on a fixed plate 45 which is fixedly installed on the rack 10. The line moving assembly comprises a threading part 46 and a driver 47. The driver 47 drives the threading part 46 to pull and realize continuous line moving. The detection mechanism comprises a rotating part 48 and a sensor (not shown in the figure) arranged on the rotating part 48. The rotating part 48 penetrates through the fixed plate 45. The sensor is arranged at the rotating part 48 behind the fixed plate 45. When the line is wound, the rotating part 48 is in a rotating state. Then, the sensor senses that the rotating part 48 rotates, which indicates that the line disc 43 has the line and works normally. When the line in the line disc 43 is used up, the rotating part 48 stops rotating. After the sensor senses the stop, an alarm is given to indicate that the line in the line disc 43 is used up and manual line feeding is needed.

[0040] Preferably, the fixed panel 11 is further provided with a waiting position 49. When the sewing machine 12 still has the bobbin 13, the waiting position 49 is used to place the bobbin 13 after the threading is completed.

[0041] The working principle of the utility model is as follows: when the bobbin 13 in the sewing machine 12 is used up, the moving device takes out the bobbin 13 and places it on the shaft column 15 of the thread cleaning device, the blowing mechanism blows the remaining thread in the bobbin 13 into the middle of the two first toothed rollers 19, at this time the power source 14 drives the spur gear 16 to rotate, the spur gear 16 drives the first main gear 17 to rotate, the first main gear 17 drives the first driven gear 18 to rotate, the first driven gear 18 drives the two first toothed rollers 19 to mesh and rotate, so that the thread in the bobbin 13 is pulled out; then the moving device moves the bobbin 13 to the rotating shaft 29 of the winding device, the thread blowing assembly moves to the roughening mechanism, blows the thread into the roughening mechanism, at this time the power source 14 drives the spur gear 16 to rotate, the spur gear 16 drives the second main gear 21 to rotate, the second main gear 21 drives the second driven gear 22 to rotate, the second driven gear 22 drives the two second toothed rollers 23 to open and close, so that the thread end is roughened; then the thread blowing assembly moves to the winding device, blows the thread into the bobbin 13, the power module 27 drives the rotating shaft 29 to rotate, realizes that the thread is wound into the bobbin 13, after completion, the other power module 27 drives the thread hooking block 30 to rotate, realizes that the thread is hooked into the spiral hook 31 on the bobbin 13, after completion, the thread hooking block 30 drives the thread to move to the cutter 32 and cut; finally the moving device moves the bobbin 13 to the sewing machine 12, if there is still a bobbin 13 in the sewing machine 12, first move to the waiting position 49, wait until there is no bobbin 13 in the sewing machine 12, then move to the sewing machine 12.

[0042] Further, the utility model provides a kind of bobbin winding device when sewing machine works, it can also be set into batch bobbin automatic winding device, empty bobbin and complete bobbin are respectively set corresponding placement position, then uninterrupted bobbin winding can be completed.

[0043] With the above ideal embodiment according to the utility model as inspiration, through the above description, relevant staff can make various changes and modifications without deviating from the technical idea of the utility model.The technical scope of the utility model is not limited to the content in the specification, and the technical scope must be determined according to the scope of claims.

Claims

1. Automatic bobbin winding device, used for automatic bobbin winding, characterized by: Including rack, A fixed panel provided on the frame; Thread clearing device, used to clear the remaining bottom thread in the bobbin; A winding device for winding an empty bobbin; A moving device for shifting the position of the bobbin to achieve thread clearing and thread winding; A feeding device for feeding thread into the bobbin; The wire cleaning device, winding device and moving device all pass through the fixed panel. The wire cleaning device includes a power source arranged behind the fixed panel and a shaft column passing through the fixed panel. The power source is provided with a spur gear, and a wire pulling mechanism and a hair beating mechanism are engaged on both sides of the spur gear; the winding device includes a power module, a belt arranged on the power module and a rotating shaft sleeved on the belt. The power module drives the belt to rotate, thereby driving the rotating shaft to rotate; the feeding device includes a wire blowing assembly and a wire feeding assembly. The wire blowing assembly is arranged on the fixed panel, and the wire feeding assembly is fixedly installed on the frame. The wire blowing assembly is connected to the wire feeding assembly through a wire.

2. The automatic bobbin winding device according to claim 1, characterized in that: The wire pulling mechanism includes a first main gear, a first slave gear meshing with the first main gear, and two first toothed rollers. The first main gear and the first slave gear are both fixedly connected to the first toothed rollers via a connecting column.

3. The automatic bobbin winding device according to claim 1, characterized in that: The hair removal mechanism includes a second main gear, a second slave gear meshing with the second main gear, and two second toothed rollers. The second main gear and the second slave gear are fixedly connected to the second toothed rollers through a connecting column. The two second toothed rollers are opened and closed by the second main gear and the second slave gear.

4. The automatic bobbin winding device according to claim 1, characterized in that: The rotating shaft is provided with a thread hook block for winding the thread around the spiral hook of the bobbin, and the fixed panel is also provided with a cutter. After the thread hook block winds the thread around the spiral hook, it drives the thread to contact the cutter to complete the shearing of the thread.

5. The automatic bobbin winding device according to claim 4, characterized in that: There are two power modules, one power module drives the rotating shaft to rotate through a belt, and the other power module drives the line hooking block to rotate through a belt.

6. The automatic bobbin winding device according to claim 1, characterized in that: The moving device includes two sets of driving mechanisms, splines fixed on one set of driving mechanisms, a screw rod fixed on the other set of driving mechanisms, and a moving component. The splines are fixedly installed on the moving component, and the screw rod and splines both pass through a mounting plate. The moving component includes a cylinder, a guide rail, and a clamp. The cylinder drives the clamp to move on the guide rail.

7. The automatic bobbin winding device according to claim 1, characterized in that: The wire blowing assembly includes an air blowing port and a swinging cylinder fixedly connected to the air blowing port, and the swinging cylinder drives the air blowing port to move in front of the winding device and the hair-beating mechanism; the wire feeding assembly includes a wire reel, a wire winding piece, a wire routing assembly and a detection mechanism arranged on a fixed plate.

8. The automatic bobbin winding device according to claim 2, characterized in that: It also includes an air blowing mechanism that passes through the fixed panel. The air blowing mechanism includes an air blowing member and an air supply member connected to the air blowing member. The air blowing member is arranged above the first toothed roller.

9. The automatic bobbin winding device according to claim 1, characterized in that: A wire-receiving mechanism is provided below the wire-pulling mechanism and the hair-beating mechanism. The wire-receiving mechanism comprises a wire-receiving box and a dust-collecting gun connected to the wire-receiving box.

10. The automatic bobbin winding device according to claim 1, characterized in that: The fixed panel is also provided with a waiting position for placing the threaded bobbin.