Novel belt sweeper

By introducing a combined scraper and nozzle structure and a water supply mechanism into the belt cleaner, the problems of belt wear and deviation caused by silt and coal powder adhesion were solved, achieving efficient cleaning and stable equipment operation.

CN223457638UActive Publication Date: 2025-10-21SHANDONG LONGYUN COAL IND CO LTD
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Patent Information

Application Number
CN202423076409.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-10-21
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing belt cleaners are not effective in cleaning silt and coal powder, causing belt wear and deviation, affecting the safety and efficiency of equipment operation.

Method used

A new type of belt cleaner has been designed, which adopts a combined structure of scraper and nozzle. It uses water curtain to soften and flush silt and coal powder. The spring and sliding column structure ensures that the scraper is close to the belt, and the water supply mechanism is used to store and transport cleaning water to ensure the cleaning effect.

Benefits of technology

Effectively clean coal slime and dust, reduce belt wear, prevent deviation, improve equipment operation safety and efficiency, and extend belt service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of belt sweeping, and discloses a novel belt sweeper which comprises a belt frame, a mounting frame is fixedly connected to the middle of the bottom end of the belt frame, a sliding column is slidably connected to the middle of the inner wall of the mounting frame, a stress piece is fixedly connected to the top of the outer wall of the sliding column, and a spring is fixedly connected to the bottom of the stress piece. A sliding plate is fixedly connected to the bottom end of the sliding column, a scraping plate is fixedly connected to the left side of the top of the sliding plate, and a plurality of fixing frames are fixedly connected to the front portion and the rear portion of the left side of the scraping plate. According to the utility model, the mounting frame is in sliding connection with the sliding column for fixing the sliding plate, so that the scraper can be adjusted to be attached to the belt, the stress piece transmits the elastic force of the spring, and the shunt pipe conveys water to the spray head to form a water curtain to soften and wash sludge and pulverized coal, thereby effectively cleaning coal slime and dust, reducing the abrasion of the belt, prolonging the service life, reducing the coal slime attached to the roller and reducing the deviation of the belt; and the safe operation quality of the belt conveyor is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a belt cleaning technology field especially relates to a novel belt cleaner. BACKGROUND

[0002] In industrial production and logistics transportation scene, the belt conveyor plays a very important role, has the function of conveying various materials from one place to another, and has the advantages of large conveying capacity, simple structure, stable operation, continuous conveying, etc. It is applied to many industries related to mining, port and grain processing, but during the operation of the belt conveyor, the materials will adhere to the surface of the belt due to various reasons during conveying. If these adhered materials are not cleaned for a long time, it will increase the running resistance of the belt, cause the belt to deviate, accelerate the wear of the belt, shorten the service life of the belt, and even affect the quality of the subsequent conveying materials. Therefore, a belt cleaner is needed to clean the surface of the belt, process the surface of the belt, and ensure the efficient, stable and safe operation of the belt conveyor.

[0003] The existing belt cleaner mainly uses a scraper, a brush and a scraper to clean up. The cleaner is installed near the head drum and tail drum of the belt conveyor. The cleaning parts are tightly attached to the surface of the belt by means of spring and counterweight to remove the materials adhered to the belt, so as to ensure that the belt is always in a relatively clean state, and maintain the efficient, stable and safe operation of the belt conveyor. However, the above-mentioned cleaner is a single cleaning part. Since the mud has stronger adhesion than coal powder, it cannot meet the cleaning needs of mud and coal powder. After a long time of work, the belt is easy to wear, which will cause deviation and affect the safe operation of the equipment, reduce the service life of the belt, and make maintenance more cumbersome once damaged, which will affect the work efficiency and meet the use requirements. UTILITY MODEL CONTENTS

[0004] In order to make up for the above shortcomings, the utility model provides a novel belt cleaner, which aims to improve the problem that the adhesion of mud in the prior art causes the wear of the belt, reduces the service life, and causes the belt to deviate and affect the work effect.

[0005] In order to achieve the above object, the utility model discloses the following technical scheme: A novel belt sweeper, including the belt frame, the bottom middle part of belt frame is fixedly connected with the mounting bracket, the inner wall middle part of mounting bracket is slidably connected with the slide post, the outer wall top of slide post is fixedly connected with the stress sheet, the bottom of stress sheet is fixedly connected with the spring, the bottom of slide post is fixedly connected with the sliding plate, the top left side of sliding plate is fixedly connected with the scraper, the left side front and rear of scraper are all fixedly connected with a plurality of fixed frame, the inner wall of fixed frame is fixedly connected with the shunt pipe, the outer wall left side of shunt pipe is all fixedly connected with a plurality of spray head, the front side of belt frame is provided with water supply mechanism, and the water supply mechanism is used to store and provide cleaning water.

[0006] As further description of the above technical scheme:

[0007] The water supply mechanism includes box frame, and the rear side of a plurality of box frames is fixedly connected with the middle part of the front side of the belt frame.

[0008] As further description of the above technical scheme:

[0009] The rear side left and right parts of the front side belt frame are rotatably connected with a plurality of rotating shafts, and the outer wall of the rotating shaft is provided with a belt device.

[0010] As further description of the above technical scheme:

[0011] The bottom left and right sides of the belt frame are all fixedly connected with a plurality of supporting frames, and the bottom of the supporting frame is fixedly connected with a connecting frame.

[0012] As further description of the above technical scheme:

[0013] The front end left and right sides of the front side belt frame are all provided with a plurality of decorative grooves, and the front end left and right side edges of the front side belt frame are all fixedly connected with a plurality of protection blocks.

[0014] As further description of the above technical scheme:

[0015] The top of the water tank is provided with a box cover, and the outer wall rear side top of the water tank is all fixedly connected with a plurality of hinges.

[0016] As further description of the above technical scheme:

[0017] The top of the box cover is fixedly connected with a handle, and the outer wall of the handle is fixedly connected with a rubber sleeve.

[0018] As a further description of the above technical solutions:

[0019] The outer wall of the water tank is provided with a plurality of anti-collision strips on the front side, and a transparent plate is fixedly connected to the left side of the outer wall of the water tank.

[0020] The utility model has the advantages of the following beneficial effects:

[0021] 1. In the utility model, the belt frame is connected to the mounting frame, the slide column is fixedly connected to the sliding plate, the scraper can be adjusted up and down and attached to the belt, the spring provides elastic force, the stress piece transmits force, the shunt pipe transports water to the spray head, forms a water curtain to soften and flush the silt and coal powder, the scraper is convenient to clean, the structure effectively cleans the silt and dust, reduces the belt abrasion, prolongs the service life, reduces the silt attached to the roller, prevents the belt from deviating, and improves the safety operation quality of the belt conveyor.

[0022] 2. In the utility model, the water tank stores cleaning water, the inner wall water pump pumps water to the water pipe, the shunt pipe is connected through the thread groove and the thread sleeve, the rotating ring fixes the thread sleeve, and the pipeline is conveniently and quickly connected, the design ensures water storage, avoids water shortage, improves the convenience of the work process, and meets the use requirement. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 A front side perspective view of a novel belt cleaning device belt frame is provided for the utility model;

[0024] Figure 2 A partial structure split view of a novel belt cleaning device mounting frame is provided for the utility model;

[0025] Figure 3 A partial structure view of a novel belt cleaning device sliding plate is provided for the utility model;

[0026] Figure 4 A partial structure display view of a novel belt cleaning device water tank is provided for the utility model;

[0027] Figure 5 A partial structure schematic view of a novel belt cleaning device water pipe is provided for the utility model.

[0028] LEGEND:

[0029] 1, belt frame; 2, water supply mechanism; 201, box frame; 202, water tank; 203, water pump; 204, water pipe; 205, threaded groove; 206, rotating ring; 207, threaded sleeve; 3, mounting frame; 4, slide column; 5, stress sheet; 6, spring; 7, sliding plate; 8, scraper; 9, fixed frame; 10, shunt pipe; 11, spray head; 12, rotating shaft; 13, belt device; 14, support frame; 15, connecting frame; 16, decorative groove; 17, protection block; 18, box cover; 19, hinge; 20, handle; 21, rubber sleeve; 22, anti-collision strip; 23, transparent plate. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0031] Please refer to the drawings in the embodiments of the utility model Figure 1 , the drawings in the embodiments of the utility model Figure 2 and the drawings in the embodiments of the utility model Figure 3 , a kind of novel belt sweeper provided by the utility model in an embodiment: belt frame 1, the bottom end middle part of belt frame 1 is fixedly connected with mounting frame 3, the inner wall middle part of mounting frame 3 is slidably connected with slide column 4, the outer wall top of slide column 4 is fixedly connected with stress sheet 5, the bottom of stress sheet 5 is fixedly connected with spring 6, mounting frame 3 is support and fixed component, guarantee the normal operation of equipment, slide column 4 can freely slide in mounting frame 3, to adapt to different work requirements, stress sheet 5 is used to bear the pressure exerted by spring 6, spring 6 provides elasticity, guarantee the effect of adhering to belt, the bottom of slide column 4 is fixedly connected with sliding plate 7, the top left side of sliding plate 7 is fixedly connected with scraper 8, the left side of scraper 8 is fixedly connected with multiple fixed frames 9 in front and back, the inner wall of fixed frame 9 is fixedly connected with shunt pipe 10, the outer wall left side of shunt pipe 10 is fixedly connected with multiple spray heads 11, scraper 8 is used to remove dirt and impurities on the surface, fixed frame 9 provides stable support for shunt pipe 10, and ensures its stability when working, shunt pipe 10 is used to evenly distribute water flow to each part, spray head 11 is used to spray water flow to achieve the purpose of cleaning and moistening dirt, the front side of belt frame 1 is provided with water supply mechanism 2, and water supply mechanism 2 is used to store and provide cleaning water.

[0032] Please refer to the drawings in the embodiments of the utility model Figure 1 , the drawings in the embodiments of the utility model Figure 4 and the drawings in the embodiments of the utility model Figure 5The water supply mechanism 2 comprises a box frame 201, the rear side of the plurality of box frames 201 is fixedly connected with the middle part of the front side of the belt frame 1, the top of the box frame 201 is fixedly connected with a water tank 202, the inner wall of the water tank 202 is provided with a water pump 203, the box frame 201 can bear a certain weight and pressure, and the stability and reliability of the whole water supply mechanism 2 are ensured, the water tank 202 is used for storing and supplying water source, the water pump 203 is used for pumping out water in the water tank 202 and conveying the water to a place where water is needed, the bottom end of the water pump 203 is fixedly connected with a water pipe 204, the outer wall bottom of the water pipe 204 is provided with a threaded groove 205, the outer wall right side of the shunt pipe 10 is rotatably connected with a rotating ring 206, the right side of the rotating ring 206 is fixedly connected with a threaded sleeve 207, the rotating ring 206 enables the shunt pipe 10 to be connected with the threaded sleeve 207 flexibly, so as to adapt to the use requirement, and the threaded sleeve 207 ensures the stability and rapidity of the whole mechanism in the connection process.

[0033] Please refer to the accompanying drawings Figure 1 The left and right parts of the rear side of the front side belt frame 1 are rotatably connected with a plurality of rotating shafts 12, the outer wall of the rotating shaft 12 is provided with a belt device 13, the bottom left and right sides of the belt frame 1 are fixedly connected with a plurality of support frames 14, the belt device 13 is installed on the rotating shaft 12, so as to ensure the smooth operation of the whole structure, the support frame 14 not only provides structural stability, but also ensures that the equipment is firm and durable, the bottom of the support frame 14 is fixedly connected with a connecting frame 15, a plurality of decorative grooves 16 are formed in the left and right sides of the front end of the front side belt frame 1, a plurality of protection blocks 17 are fixedly connected with the left and right sides of the front end of the front side belt frame 1, the decorative groove 16 increases the beauty of the equipment, and also has the functions of lightening the equipment and saving materials, and the protection block 17 is mainly used for preventing accidental damage to the equipment during use, and also provides additional safety protection for the operator.

[0034] Please refer to the accompanying drawings Figure 1 and the accompanying drawings Figure 4 The top of the water tank 202 is provided with a tank cover 18, the outer wall rear side top of the water tank 202 is fixedly connected with a plurality of hinges 19, the top of the tank cover 18 is fixedly connected with a handle 20, the outer wall of the handle 20 is fixedly connected with a rubber sleeve 21, the tank cover 18 is convenient for opening and closing the water tank 202, the hinge 19 can bear repeated opening and closing actions, and the smooth opening and closing of the tank cover 18 is ensured, the handle 20 makes the user open and close the tank cover 18 more easily, and the handle 20 can provide a good grip feeling in a humid environment, the outer wall front side of the water tank 202 is fixedly connected with a plurality of anti-collision strips 22, and the outer wall left side of the water tank 202 is fixedly connected with a transparent plate 23.

[0035] Working principle: through the belt frame 1, the mounting frame 3 is connected, a sliding connection slide column 4 is arranged on the mounting frame 3, and the slide column 4 is fixedly connected with the sliding plate 7, and the sliding connection relationship makes the scraper 8 fixedly connected on the sliding plate 7 can be adjusted up and down, and the spring 6 provides the elastic force to ensure that the scraper 8 can be attached to the belt, and the elastic force is transmitted by the stress sheet 5 arranged on the top of the outer wall of the slide column 4, and before cleaning, the water is delivered by the shunt pipe 10 fixed in front of the scraper 8 by the fixed frame 9, and the water mist is sprayed out by the plurality of nozzles 11, so that the sludge and coal powder are preliminarily softened and washed, so that the scraper 8 is cleaned, which can effectively clean the coal slurry and dust on the return belt of the belt conveyor, reduce the wear of the belt, prolong the service life of the belt, reduce the adhesion of the slurry on the roller, thereby reducing the occurrence of the belt deviation, and effectively improving the safe operation quality of the belt conveyor.

[0036] The cleaning water is stored in the water tank 202 for subsequent use, and the inner wall of the water tank 202 is provided with the water pump 203. The water pump 203 is started to pump the stored water into the water pipe 204, and then the water is delivered into the shunt pipe 10. The water pipe 204 is provided with a threaded groove 205, which can be threadedly connected with a threaded sleeve 207 to fix the two pipes. The threaded sleeve 207 is fixedly connected with the rotating ring 206, so that the threaded sleeve 207 can be rotatably connected to the shunt pipe 10 through the rotating ring 206, which facilitates the connection of the pipes. The structure can store water, prevent water shortage from affecting the work process, and the pipeline connection method is fast and convenient, which meets the use requirement.

[0037] Finally, it should be pointed out that: the above-mentioned only for the preferred embodiments of the present application, and does not limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A new belt cleaner comprising a belt frame (1), characterized in that: The bottom end of the belt frame (1) is fixedly connected with a mounting frame (3), the inner wall of the mounting frame (3) is slidably connected with a slide column (4), the outer wall top of the slide column (4) is fixedly connected with a stress sheet (5), the bottom of the stress sheet (5) is fixedly connected with a spring (6), the bottom end of the slide column (4) is fixedly connected with a sliding plate (7), the top left side of the sliding plate (7) is fixedly connected with a scraper (8), the left side of the scraper (8) is fixedly connected with a plurality of fixed frames (9), the inner wall of the fixed frame (9) is fixedly connected with a shunt pipe (10), the outer wall left side of the shunt pipe (10) is fixedly connected with a plurality of spray heads (11), the front side of the belt frame (1) is provided with a water supply mechanism (2), and the water supply mechanism (2) is used for storing and providing cleaning water.

2. A novel belt cleaner according to claim 1, characterized in that: The water supply mechanism (2) comprises a box frame (201), the rear side of a plurality of box frames (201) is fixedly connected with the front side of the belt frame (1), the top of the box frame (201) is fixedly connected with a water tank (202), the inner wall of the water tank (202) is provided with a water pump (203), the bottom end of the water pump (203) is fixedly connected with a water pipe (204), the outer wall bottom of the water pipe (204) is provided with a threaded groove (205), the outer wall right side of the shunt pipe (10) is rotatably connected with a rotating ring (206), and the right side of the rotating ring (206) is fixedly connected with a threaded sleeve (207).

3. A novel belt cleaner as claimed in claim 1, wherein: The left and right sides of the rear side of the belt frame (1) are rotatably connected with a plurality of rotating shafts (12), and the outer wall of the rotating shaft (12) is provided with a belt device (13).

4. A novel belt cleaner according to claim 1, characterized in that: The left and right sides of the bottom of the belt frame (1) are fixedly connected with a plurality of supporting frames (14), and the bottom of the supporting frame (14) is fixedly connected with a connecting frame (15).

5. A novel belt cleaner as claimed in claim 1, wherein: The front ends of the left and right sides of the front side of the belt frame (1) are provided with a plurality of decorative grooves (16), and the front ends of the left and right sides of the front side of the belt frame (1) are fixedly connected with a plurality of protection blocks (17).

6. A novel belt cleaner according to claim 2, characterized in that: The top of the water tank (202) is provided with a box cover (18), and the outer wall rear side of the water tank (202) is fixedly connected with a plurality of hinges (19).

7. A novel belt cleaner according to claim 6, characterized in that: The top of the box cover (18) is fixedly connected with a handle (20), and the outer wall of the handle (20) is fixedly connected with a rubber sleeve (21).

8. A novel belt cleaner according to claim 2, characterized in that: The outer wall front side of the water tank (202) is fixedly connected with a plurality of anti-collision strips (22), and the outer wall left side of the water tank (202) is fixedly connected with a transparent plate (23).