Cleaning valve array structure
By using a series pneumatic two-position four-way valve and waste collection plate design, the problems of cleaning fluid waste and cleaning dead spots in the fully automatic CIP system are solved, resulting in cost reduction and pipeline simplification.
Patent Information
- Application Number
- CN202423081063.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-13
AI Technical Summary
The existing fully automatic CIP system discharges a large amount of cleaning fluid when switching between acid and alkali cleaning fluids, which increases production costs and pipeline network complexity, and the problem of cleaning dead corners is not solved.
Multiple pneumatic two-position four-way valves are connected in series through pipelines, combined with a waste receiving plate and support structure, to achieve efficient management of acid and alkali cleaning solutions and a complete solution to cleaning dead spots.
It reduces the discharge of acid and alkali cleaning solutions, lowers production and maintenance costs, and simplifies drainage pipes and reduces cleaning dead spots.
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Figure CN223460267U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of cleaning valve array structure. BACKGROUND
[0002] Production efficiency, health and safety are the events that enterprise people pay special attention to, how can enterprise reduce energy waste and manpower input under the premise of improving food hygiene and safety in food processing, realize the key of the production of automation to improve profit.
[0003] There are great defects for cleaning distribution: the existing full-automatic CIP system is configured with automatic switching cleaning valve array equipment, end adopts pneumatic butterfly valve to discharge, when switching acid-base cleaning liquid, pulse discharges, completes flushing without dead angle. This structure can discharge a large amount of acid-base cleaning liquid when cleaning entire production line, increase production cost.
[0004] There are also one discharge pipeline corresponding to each cleaning valve array, and the installation of entire engineering project increases drainage pipeline, point, makes drainage pipe network complex, increases project cost.
[0005] Therefore, a kind of cleaning valve array structure is proposed for the above problems. INVENTION CONTENTS
[0006] The utility model aims at overcoming the defects of prior art and provides a kind of cleaning valve array structure, can reduce acid-base cleaning liquid discharge, reduce production cost.
[0007] The technical scheme for realizing the above-mentioned purpose is: a kind of cleaning valve array structure, including multiple pneumatic two-position four-way valves, multiple first pipelines are connected in series between multiple pneumatic two-position four-way valves;First pneumatic two-position four-way valve in multiple pneumatic two-position four-way valves is connected with liquid inlet through second pipeline, and one pneumatic two-position four-way valve in multiple pneumatic two-position four-way valves is connected with third pipeline, the other end of the third pipeline is communicated with the second pipeline;
[0008] The cleaning interface of each lower end of the pneumatic two-position four-way valve is communicated with the corresponding cleaning target point respectively;
[0009] The waste outlet of each lower end of the pneumatic two-position four-way valve is connected with waste disc.
[0010] Preferably, the waste disc is connected to the bracket and located below the waste outlets of the multiple pneumatic two-position four-way valves.
[0011] Preferably, the waste disc is made of SUS304 stainless steel.
[0012] Preferably, the second pipeline is connected with the bracket through the load-bearing frame.
[0013] Preferably, the lower end of the bracket is connected with a shock pad.
[0014] The utility model discloses a beneficial effect is: this cleaning valve array structure can reduce acid -base cleaning liquid discharge, reduce production cost. Can reduce the drainage pipeline connection, reduce the workshop drainage point position setting and the later maintenance cost. Each valve array reduces 1 pneumatic butterfly valve, reduces the project investment cost, and simultaneously completely solves the cleaning dead angle problem of valve array itself. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the schematic diagram of the utility model cleaning valve array structure;
[0016] Figure 2 It is the rear view of the utility model cleaning valve array structure;
[0017] Figure 3 It is the side view of the utility model cleaning valve array structure;
[0018] Figure 4 It is the plan view of the utility model cleaning valve array structure;
[0019] Figure 5 It is the section view of the utility model cleaning valve array structure.
[0020] In the drawing: 1, pneumatic two-position four-way valve;2, first pipeline;3, second pipeline;4, liquid inlet;5, third pipeline;6, cleaning interface;7, waste outlet;8, waste receiving disc;9, support;10, shock pad;11, bearing frame. DETAILED DESCRIPTION
[0021] The technical scheme of the utility model will be described clearly and completely below in combination with the drawings. In the description of the utility model, it needs to be explained that the orientation or position relation of the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relation shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying the importance of the opposite.
[0022] The utility model will be described further below in combination with the drawings.
[0023] As Figures 1-5As shown, a cleaning valve array structure includes a plurality of pneumatic two-position four-way valves 1, a plurality of first pipes 2 are connected in series between the plurality of pneumatic two-position four-way valves 1; a first pneumatic two-position four-way valve 1 in the plurality of pneumatic two-position four-way valves 1 is connected to a liquid inlet 4 through a second pipe 3, and an end pneumatic two-position four-way valve 1 in the plurality of pneumatic two-position four-way valves 1 is connected to a third pipe 5, and the other end of the third pipe 5 is connected to the second pipe 3; a cleaning interface 6 at the lower end of each pneumatic two-position four-way valve 1 is respectively connected to a corresponding cleaning target point; and a waste outlet 7 at the lower end of each pneumatic two-position four-way valve 1 is connected to a waste disc 8.
[0024] Specifically, a plurality of pneumatic two-position four-way valves 1 (also referred to as TL valves) are connected in a straight line through butt welding of the upper straight-through interfaces, and the inlet end and the end of the straight-through interface are connected (using the third pipe 5). After welding, a CIP liquid inlet (liquid inlet 4) is left, which is used as a CIP station supply inlet.
[0025] Specifically, the lower L interface, i.e., the cleaning interface 6, is connected to a cleaning target point at the side end, and the bottom end is provided with a pipeline emptying and leak detection port, i.e., the waste outlet 7.
[0026] Specifically, the waste disc 8 is connected to a support 9 below the waste outlets 7 of the plurality of pneumatic two-position four-way valves 1. The waste disc 8 is made of SUS304 stainless steel. The second pipe 3 is connected to the support 9 through a load-bearing frame 9. The lower end of the support 9 is connected to a shock pad 10.
[0027] Specifically, a water receiving disc 8 is arranged below the valve array, which is used for bottom end sewage and leak detection of the pneumatic valve, is made of SUS304 stainless steel, and a drainage port is connected to a drainage point. When cleaning the target point, the corresponding two-position four-way valves are opened, the bottom waste outlet 7 is closed, the upper pipeline is connected to the side end interface, the cleaning liquid is fed into the valve from the front and rear ends of the valve array, and is fed to the cleaning target point through the cleaning interface 6. When the cleaning is completed, the two-position four-way valves are closed, the bottom waste outlet 7 is opened, the side end interface is connected to the bottom end interface, the pipeline is emptied, and the leak detection is performed to determine whether there is a sealing ring leakage.
[0028] The cleaning valve array structure can reduce the discharge of acid and alkali cleaning liquid and reduce production cost. The connection of the drainage pipeline can be reduced, the setting of the workshop drainage point is reduced, and the maintenance cost in the later period is reduced. One pneumatic butterfly valve is reduced for each valve array, the project investment cost is reduced, and the cleaning dead angle problem of the valve array itself is completely solved.
[0029] The above embodiments are only used to illustrate the technical solutions of the present application, and are not limited thereto; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can still be modified, or some or all of the technical features can be replaced equivalently; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A valve array cleaning structure, characterized by, The utility model relates to a kind of air-operated two-position four-way valves (1), a plurality of first pipes (2) are connected between a plurality of the air-operated two-position four-way valves (1) and each other in series;First air-operated two-position four-way valve (1) in a plurality of air-operated two-position four-way valves (1) is connected into liquid inlet (4) by second pipe (3), and the last air-operated two-position four-way valve (1) in a plurality of air-operated two-position four-way valves (1) is connected third pipe (5), the other end of the third pipe (5) is communicated with the second pipe (3); The cleaning interface (6) at the lower end of each air-operated two-position four-way valve (1) is respectively communicated with the corresponding cleaning target point. The exhaust port (7) at the lower end of each air-operated two-position four-way valve (1) is connected to the waste receiving tray (8).
2. The clean valve array structure of claim 1, wherein The waste receiving tray (8) is connected to the support (9) and is located below the exhaust port (7) of the plurality of air-operated two-position four-way valves (1).
3. The clean valve array structure of claim 2, wherein, The waste receiving tray (8) is made of SUS304 stainless steel.
4. The clean valve array structure of claim 2, wherein The second pipe (3) is connected to the support (9) through the load-bearing frame (11).
5. The clean valve array structure of claim 2, wherein, The lower end of the support (9) is connected to the shock-absorbing pad (10).