Efficient granulation equipment for antistatic color master batch

By introducing a servo motor-driven stirring rod and a movable hopper structure into the antistatic masterbatch manufacturing equipment, the problems of stratification and agglomeration caused by density differences are solved, achieving uniform mixing of materials and increased equipment durability.

CN223466526UActive Publication Date: 2025-10-24SUZHOU YINGMAO OPTOELECTRONIC MATERIALS CORP LTD
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Patent Information

Application Number
CN202422805019.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-10-24
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

During the manufacturing process of antistatic masterbatch, the density differences of different materials lead to stratification and agglomeration, which affects the mixing effect and reduces the processing quality.

Method used

An antistatic masterbatch high-efficiency granulation device was designed, including a twin-screw extruder, a plasticizing cylinder, a hopper, an embedded cylinder, a stirring rod, and a servo motor. The servo motor drives the stirring rod to rotate and the bonding block to move the hopper, ensuring uniform material distribution and reducing agglomeration. The spring and reinforcing plate structure reduces the impact force and extends the equipment life.

Benefits of technology

It achieves uniform mixing of materials, improves processing quality, reduces stratification, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses antistatic color master batch high-efficiency granulation equipment which comprises a double-screw extruder body, a plasticizing barrel and a material receiving box, the plasticizing barrel is arranged at the top of the double-screw extruder body, the material receiving box is arranged on one side of the double-screw extruder body, a blanking barrel is arranged at the top of the plasticizing barrel, and the blanking barrel is arranged on the other side of the double-screw extruder body. A fixing frame is arranged at the top of the double-screw extruder body, an L-shaped plate is arranged at the top of the fixing frame, a blanking hopper is arranged at one end of a blanking barrel, an embedding barrel is arranged at the bottom of the blanking hopper, and by arranging the blanking hopper, the embedding barrel, an attaching block, a servo motor, a clamping ferrule and a stirring rod, materials for manufacturing the antistatic color master batch are put into the blanking hopper; along with the collision between the material and the inner wall of the blanking hopper, the plurality of stirring rods rotate in the blanking hopper in sequence, so that the material can be stirred, the material can be mixed more uniformly, the layering phenomenon of the material caused by density difference can be reduced, and the subsequent processing quality of the color master batch can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to anti static color masterbatch technical field, especially in kind anti static color masterbatch high -efficient granulation equipment. BACKGROUND

[0002] Anti static color masterbatch is high quality CPE, IPE film special anti static color masterbatch, especially suitable for the production requirement excellent anti static property PE casting, blow -molding film, select high purity high molecular amine antistatic agent compound and form, it can migrate to the film surface layer, absorb moisture in the air, form conductive layer, timely scatter the accumulated charge, make it have the ability to control the point, this kind of ability of dispersing charge is very necessary for the processing and use of polypropylene film, otherwise in the production process, static will make the operator receive electric shock, due to static phenomenon, in the storage and sales process will adsorb dust, affect the image of product, anti static color masterbatch needs to use double screw extruder to extrude during production and processing, and the granulation equipment includes double screw extruder.

[0003] The size of the raw material particles used in the manufacture of anti static color masterbatch is different, and the density difference of different materials may cause stratification, thereby affecting the overall mixing effect, thus reducing the processing quality of the materials. UTILITY MODEL CONTENTS

[0004] The utility model discloses a kind of anti static color masterbatch high-efficiency granulation equipment, to solve the problem that the density difference of different materials may cause stratification, thereby affecting the overall mixing effect in the background art described above, material is just put into the inside of drop hopper, prone to segregation and accumulation.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of anti static color masterbatch high-efficiency granulation equipment, including double screw extruder body, plasticizing cylinder and receiving box, the plasticizing cylinder is arranged at the top of double screw extruder body, the receiving box is arranged at one side of double screw extruder body, the top of the plasticizing cylinder is provided with drop cylinder, the top of the double screw extruder body is provided with fixed frame, the top of the fixed frame is provided with L-shaped plate, one end of the drop cylinder is provided with drop hopper, the bottom of the drop hopper is provided with embedded cylinder, one end of the drop hopper is fixedly sleeved with clamping sleeve ring, the inside of the fixed frame is provided with fixed rod, the inside of the drop hopper is provided with a plurality of stirring rods.

[0006] As a preferred technical scheme of the utility model, the embedded cylinder is inserted movably in the drop cylinder, one end of the fixed rod movably sleeved with a matching block, one side of the clamping sleeve ring is provided with extension plate.

[0007] As a preferred technical scheme of the utility model, one side of the extension plate is fixedly connected with one side of the fitting block, and the outer portion of the fixed rod is wound with a spring.

[0008] As a preferred technical scheme of the utility model, one end of the spring is fixedly connected with the bottom end of the fitting block.

[0009] As a preferred technical scheme of the utility model, the top of the L-shaped plate is provided with a servo motor, and the output shaft of the servo motor is drivingly connected with a transmission shaft.

[0010] As a preferred technical scheme of the utility model, one end of each of the plurality of stirring rods is fixedly connected with the outer wall of the transmission shaft.

[0011] As a preferred technical scheme of the utility model, the two sides of the fixing frame are both fixedly installed with reinforcing plates, the bottom of each of the two reinforcing plates is provided with a triangular reinforcing plate, and the bottom of each of the two triangular reinforcing plates is fixedly connected with the top of the twin-screw extruder body.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] 1、The utility model discloses an antistatic color masterbatch efficient granulating equipment, through setting up the hopper, the embedded cylinder, the fixed rod, the fitting block, the servo motor, the clamping sleeve ring and the stirring rod, the material for manufacturing the antistatic color masterbatch is put into the inside of the hopper, along with the collision of the material and the hopper inner wall, the fitting block moves up and down on the one end of the fixed rod, also drives the hopper to move up and down on the top of the feeding cylinder, thereby can help the material to be more evenly distributed when feeding, avoids the material to appear the aggregation and the accumulation in the feeding process, along with the starting of the servo motor, a plurality of stirring rods rotate in the inside of the hopper in turn, then can stir the material, ensures that the mixing of the material is more uniform, can reduce the stratification phenomenon caused by the density difference of the material, thereby improves the processing quality of the subsequent color masterbatch.

[0014] 2、The utility model discloses an antistatic color masterbatch efficient granulating equipment, through setting up the extension plate, the spring, the reinforcing plate and the triangular reinforcing plate, when the fitting block moves down on the one end of the fixed rod, force is transmitted to the spring, and the spring will be compressed and deformed, and kinetic energy is converted into elastic potential energy, thereby reduce the impact force between the hopper and the feeding cylinder, prolong the service life of both, the fitting block is connected through the extension plate between the clamping sleeve ring, along with the movement of the fitting block, also successfully drives the hopper to move, two reinforcing plates are distributed on the both sides of the fixing frame, and are fixed by the triangular reinforcing plate and the twin-screw extruder body, further ensure the firmness of the fixing frame. DRAWINGS

[0015] Figure 1The front view structural schematic diagram of the utility model is shown in the figure.

[0016] Figure 2 The side view structural schematic diagram of the utility model is shown in the figure.

[0017] Figure 3 The utility model discloses a Figure 2 The enlarged view of A in the middle.

[0018] Figure 4 The partial bottom view structural schematic diagram of the utility model.

[0019] In the figure: 1, double screw extruder body;2, plasticizing cylinder body;3, receiving box;4, blanking cylinder;5, blanking hopper;6, embedding cylinder;7, clamping sleeve;8, fixed frame;9, fixed rod;10, adhering block;11, extension plate;12, spring;13, L-shaped plate;14, servo motor;15, transmission shaft;16, stirring rod;17, reinforcing plate;18, triangular reinforcing plate. Specific implementation

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0021] Please refer to Figures 1-4 The utility model provides a kind of antistatic color masterbatch high-efficiency granulating equipment technical scheme:

[0022] Embodiment one:

[0023] As Figures 1-3As shown in one kind, an antistatic color masterbatch efficient granulation equipment, including double screw extruder body 1, plasticizing cylinder 2 and receiving box 3, plasticizing cylinder 2 is set at the top of double screw extruder body 1, receiving box 3 is set at one side of double screw extruder body 1, the top of plasticizing cylinder 2 is provided with blanking cylinder 4, the top of double screw extruder body 1 is provided with fixed frame 8, the top of fixed frame 8 is provided with L-shaped plate 13, one end of blanking cylinder 4 is provided with blanking hopper 5, the bottom of blanking hopper 5 is provided with embedded cylinder 6, one end of blanking hopper 5 is fixedly sleeved with clamping sleeve 7, the inside of fixed frame 8 is provided with fixed rod 9, the inside of blanking hopper 5 is provided with multiple stirring rods 16, the fitting block 10 is up and down movable on the one end of fixed rod 9, also drives blanking hopper 5 to be up and down movable on the top of blanking cylinder 4, so material can be more evenly distributed when feeding, avoid the segregation and accumulation of material during feeding, with the start of servo motor 14, multiple stirring rods 16 are rotated in the inside of blanking hopper 5 in turn, then material can be stirred, ensure that the mixing of material is more uniform.

[0024] Example two:

[0025] On the basis of example one, as Figure 1 And Figure 4 As shown, the top of L-shaped plate 13 is provided with servo motor 14, the output shaft of servo motor 14 is drivingly connected with transmission shaft 15, the both sides of fixed frame 8 are fixedly installed with reinforcing plate 17, the bottom of two reinforcing plates 17 is provided with triangular reinforcing plate 18, the bottom of two triangular reinforcing plates 18 is respectively fixedly connected with the top of double screw extruder body 1, the antistatic color masterbatch efficient granulation equipment of the utility model, by setting the extension plate 11, spring 12, reinforcing plate 17 and triangular reinforcing plate 18, when the fitting block 10 is down movable on the one end of fixed rod 9, force is transmitted to spring 12, spring 12 will be compressed and deformed, and kinetic energy is converted into elastic potential energy, so as to reduce the impact force between blanking hopper 5 and blanking cylinder 4.

[0026] Working principle: antistatic color masterbatch is high-quality CPE, IPE film special antistatic color masterbatch, especially suitable for producing PE casting, blow molding film with excellent antistatic performance, it is compounded by selecting high-purity high-molecular amine antistatic agent, it can migrate to the surface layer of the film, absorb moisture in the air, form a conductive layer, and dissipate the accumulated charge in time, so that it has the ability to control the point, this kind of ability to dissipate the charge is very necessary for the processing and use of polypropylene film, otherwise, in the production process, static electricity will cause electric shock to the operator, due to static phenomenon, dust will be adsorbed in the storage and sales process, affecting the image of the product, the antistatic color masterbatch needs to be extruded by a double screw extruder during production and processing, the granulating equipment includes a double screw extruder, the raw material particles used in the manufacture of the antistatic color masterbatch are of different sizes, and the density difference of different materials may cause stratification, thereby affecting the overall mixing effect, and therefore the processing quality of the material is reduced, when the material is just put into the feeding hopper 5, the material is prone to segregation and accumulation, so that the mixing effect of feeding is not uniform, therefore, it is particularly important to design an antistatic color masterbatch efficient granulating equipment, the material used in the manufacture of the antistatic color masterbatch is put into the feeding hopper 5, with the collision of the material and the inner wall of the feeding hopper 5, the fitting block 10 moves up and down on one end of the fixed rod 9, which drives the feeding hopper 5 to move up and down on the top of the feeding cylinder 4, so as to help the material to be more evenly distributed during feeding, avoid the segregation and accumulation of the material during feeding, and then the material can be stirred by the plurality of stirring rods 16 rotating in the feeding hopper 5 in turn, so as to ensure that the mixing of the material is more uniform, and the stratification phenomenon caused by the density difference of the material can be reduced, so as to improve the processing quality of the subsequent color masterbatch, when the fitting block 10 moves downward on one end of the fixed rod 9, the force is transmitted to the spring 12, the spring 12 is compressed and deformed, the kinetic energy is converted into elastic potential energy, so as to reduce the impact force between the feeding hopper 5 and the feeding cylinder 4, and prolong the service life of the two, the fitting block 10 and the clamping sleeve 7 are connected through the extension plate 11, with the movement of the fitting block 10, the feeding hopper 5 is smoothly driven to move, the two reinforcing plates 17 are distributed on the two sides of the fixed frame 8, and are fixed with the double screw extruder body 1 by the triangular reinforcing plate 18, so as to further ensure the firmness of the fixed frame 8.

[0027] In the description of the utility model, it is understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model.

[0028] In the utility model, unless another definite provision and limitation, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electric connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be two element inside's intercommunication or two element's mutual action relation, unless another definite limitation, for ordinary skill in the art to the person, can understand the specific meaning of the above-mentioned terms in the utility model according to specific circumstances.

[0029] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. An antistatic color masterbatch high-efficiency granulation device, comprising a double-screw extruder body (1), a plasticizing cylinder body (2) and a receiving box (3), wherein the plasticizing cylinder body (2) is arranged at the top of the double-screw extruder body (1), and the receiving box (3) is arranged on one side of the double-screw extruder body (1), and characterized in that: The top of the plasticizing cylinder (2) is provided with a blanking cylinder (4), the top of the double screw extruder body (1) is provided with a fixing frame (8), the top of the fixing frame (8) is provided with an L-shaped plate (13), one end of the blanking cylinder (4) is provided with a blanking hopper (5), the bottom of the blanking hopper (5) is provided with an embedding cylinder (6), one end of the blanking hopper (5) is fixedly sleeved with a clamping sleeve ring (7), the inside of the fixing frame (8) is provided with a fixing rod (9), and the inside of the blanking hopper (5) is provided with a plurality of stirring rods (16). ​ 2. The high efficiency prilling apparatus for anti-static color masterbatch as claimed in claim 1 wherein: The embedding cylinder (6) is movably inserted in the blanking cylinder (4), one end of the fixing rod (9) is movably sleeved with a matching block (10), and one side of the clamping sleeve ring (7) is provided with an extension plate (11).

3. The anti-static color masterbatch high-efficiency prilling device according to claim 2, characterized in that: One side of the extension plate (11) is fixedly connected with one side of the matching block (10), and the outside of the fixing rod (9) is wound with a spring (12).

4. The anti-static color masterbatch high-efficiency prilling device according to claim 3, characterized in that: One end of the spring (12) is fixedly connected with the bottom end of the matching block (10).

5. The high efficiency prilling apparatus for anti-static color masterbatch as claimed in claim 1 wherein: The top of the L-shaped plate (13) is provided with a servo motor (14), and the output shaft of the servo motor (14) is drivingly connected with a transmission shaft (15).

6. The anti-static color masterbatch high-efficiency prilling device according to claim 5, characterized in that: One end of each of the plurality of stirring rods (16) is fixedly connected with the outer wall of the transmission shaft (15).

7. The anti-static color masterbatch high-efficiency prilling device according to claim 1, characterized in that: Both sides of the fixing frame (8) are fixedly installed with a reinforcing plate (17), and the bottom of each of the two reinforcing plates (17) is provided with a triangular reinforcing plate (18), and the bottom of each of the two triangular reinforcing plates (18) is fixedly connected with the top of the double screw extruder body (1).