Anti-mixing automatic identification device for die finished product inspection

Abstract

The utility model discloses an anti-mixing automatic identification device for die finished product inspection, which belongs to the technical field of anti-mixing identification and comprises a conveyor belt used for conveying products, the conveyor belt is arranged on a conveying frame, and a detection mechanism is arranged beside the conveying frame. The detection mechanism comprises a camera arranged above the conveying frame, a data terminal used for comparing and analyzing product characteristics and a shifting rod used for shifting unqualified products out of the conveying belt, the data terminal is arranged beside the conveying frame, a transfer hole is formed in the side face of the conveying frame, and the shifting rod is rotationally arranged in the transfer hole; a first driving mechanism used for driving the shifting rod to rotate is arranged beside the conveying frame. The method has the effect of improving the product detection and transmission efficiency.

Description

Technical Field

[0001] This utility model relates to the field of anti-mixing identification technology, and in particular to an automatic identification device for anti-mixing of finished die products. Background Technology

[0002] With the continuous improvement of industrial automation, product quality management has received increasing attention. Traditional die inspection relies heavily on manual visual inspection and manual measuring tools. This method is not only time-consuming and labor-intensive, but also prone to high error rates due to human factors. In recent years, with the development of image processing and sensor technologies, automated inspection equipment has gradually become an industry trend. These devices can reduce error rates while ensuring high efficiency. However, after the product characteristics are judged by the data terminal, it is still necessary to manually transfer unqualified products off the conveyor belt. This process takes time and reduces the efficiency of product inspection and transmission.

[0003] In response to the aforementioned technologies, there is an urgent need to design and develop an automatic identification device for preventing material mixing in finished die products, which can automatically transfer unqualified products off the conveyor belt and improve the efficiency of product inspection and transmission. Utility Model Content

[0004] To improve the efficiency of product inspection and transmission, this application provides an automatic identification device for preventing material mixing in finished die inspection.

[0005] The automatic identification device for preventing material mixing in finished die inspection provided in this application adopts the following technical solution:

[0006] An automatic identification device for preventing mixed materials in finished die inspection includes a conveyor belt for conveying products, the conveyor belt being mounted on a conveyor frame, and a detection mechanism being mounted next to the conveyor frame. The detection mechanism includes a camera mounted above the conveyor frame, a data terminal for comparing and analyzing product characteristics, and a lever for removing unqualified products from the conveyor belt. The data terminal is mounted next to the conveyor frame, and a transfer hole is provided on the side of the conveyor frame. The lever is rotatably mounted in the transfer hole, and a first driving mechanism is mounted next to the conveyor frame for driving the lever to rotate.

[0007] By adopting the above technical solution, the conveyor belt is set on the conveyor frame, the camera is set above the conveyor frame, and the data terminal is set next to the conveyor frame. The data terminal is set next to the conveyor frame, and the side of the conveyor frame has a transfer hole. The lever is rotated in the transfer hole. A first drive mechanism is set next to the conveyor frame to drive the lever to rotate. During the process of inspecting the product using the camera, the camera sends the collected data to the data terminal for comparison and judgment. If the product is unqualified, the first drive mechanism drives the lever to push the unqualified product out of the conveyor belt, which can automatically transfer the unqualified product out of the conveyor belt and improve the product inspection and transmission efficiency.

[0008] Preferably, the first driving mechanism includes a support column disposed next to the conveyor frame, a mounting base disposed on the support column, and a motor disposed in the mounting base, wherein the lever is slidably disposed on the motor.

[0009] By adopting the above technical solution, the support column is set next to the conveyor frame, the mounting base is set on the support column, the motor is set inside the mounting base, and the lever is slidably set on the motor. The motor facilitates the rotation of the lever, thereby facilitating the removal of defective products from the conveyor belt.

[0010] Preferably, the first drive mechanism includes a cylinder disposed on the output shaft of the motor, and the lever is fixed on the output shaft of the cylinder.

[0011] By adopting the above technical solution, cylinder one is set on the output shaft of motor one, and lever is fixed on the output shaft of cylinder one. When a defective product is detected, cylinder one drives lever to approach the product to a suitable position, and then motor one drives lever to rotate, thus removing the defective product from the conveyor belt, which facilitates adjustment of the distance between lever and product.

[0012] Preferably, an installation mechanism is provided next to the conveyor frame. The installation mechanism includes an installation column provided next to the conveyor frame, a sliding column vertically slidably provided in the installation column, an installation strip provided on the sliding column, and a sliding strip slidably provided in the installation strip. An installation groove is provided on the bottom surface of the sliding strip, and a snap-fit ​​post is provided on the camera. The snap-fit ​​post is threaded into the installation groove.

[0013] By adopting the above technical solution, the mounting column is set next to the conveyor frame, the sliding column is vertically slidably set inside the mounting column, the mounting strip is set on the sliding column, the slide bar is slidably set inside the mounting strip, the bottom surface of the slide bar is provided with a mounting groove, and the camera is provided with a snap-fit ​​post, which is threaded into the mounting groove. When it is necessary to replace or repair the camera, the snap-fit ​​post is rotated to disengage from the mounting groove, making it easy to remove the camera from the slide bar.

[0014] Preferably, a sliding groove is provided on the top surface of the mounting column, the sliding column is vertically slidably disposed in the sliding groove, and a positioning screw is threaded on the side of the mounting column, the positioning screw can pass through the sliding groove, and the positioning screw can abut against the side of the sliding column.

[0015] By adopting the above technical solution, a sliding groove is provided on the top surface of the mounting column, and the sliding column is vertically slidably set in the sliding groove. A positioning screw is threaded on the side of the mounting column, which can be inserted into the sliding groove and abut against the side of the sliding column. When it is necessary to adjust the height and angle of the camera, slide the sliding column to the appropriate height, rotate the sliding column to the appropriate angle, and rotate the positioning screw to abut against the side of the sliding column to fix the sliding column, thereby facilitating the adjustment of the height and angle of the camera.

[0016] Preferably, a limiting groove is formed on the side wall of the sliding groove, and a limiting block is provided on the side of the sliding column. The limiting block is slidably disposed in the limiting groove.

[0017] By adopting the above technical solution, a limiting groove is opened on the side wall of the sliding groove, and a limiting block is set on the side of the sliding column. The limiting block is slidably set in the limiting groove and the sliding groove. The limiting block prevents the sliding column from leaving the sliding groove, thereby improving the stability of the engagement between the sliding column and the mounting column.

[0018] Preferably, a sliding groove is provided on the side of the mounting strip, and the slide bar is slidably disposed in the sliding groove. A second positioning screw is threaded on the side of the mounting strip, and the second positioning screw can pass through the sliding groove and abut against the side of the slide bar.

[0019] By adopting the above technical solution, a sliding groove is provided on the side of the mounting strip, and the slide bar is slidably set in the sliding groove. A positioning screw is threaded on the side of the mounting strip, and the positioning screw can pass through the sliding groove and abut against the side of the slide bar. When it is necessary to adjust the horizontal position of the camera, slide the slide bar to the appropriate position, rotate the positioning screw to abut against the side of the slide bar, so as to fix the slide bar and thus facilitate the adjustment of the horizontal position of the camera.

[0020] Preferably, a receiving mechanism is provided next to the conveyor frame, the receiving mechanism including a receiving bucket provided next to the conveyor frame, and the conveyor frame has a notch that cooperates with the receiving bucket.

[0021] By adopting the above technical solution, the receiving bin is set next to the conveyor frame, and the conveyor frame has a notch that matches the receiving bin, which facilitates the collection of defective products.

[0022] In summary, this application includes at least one of the following beneficial technical effects:

[0023] 1. A conveyor belt is set on a conveyor frame, a camera is set above the conveyor frame, and a data terminal is set next to the conveyor frame. The data terminal is set next to the conveyor frame, and a transfer hole is opened on the side of the conveyor frame. A lever is rotated in the transfer hole. A first drive mechanism is set next to the conveyor frame to drive the lever to rotate. During the process of inspecting the product using the camera, the camera sends the collected data to the data terminal for comparison and judgment. If the product is unqualified, the first drive mechanism drives the lever to push the unqualified product out of the conveyor belt, which can automatically transfer the unqualified product out of the conveyor belt and improve the product inspection and transmission efficiency.

[0024] 2. Cylinder 1 is mounted on the output shaft of motor 1, and lever is fixed on the output shaft of cylinder 1. When a defective product is detected, cylinder 1 drives lever to approach the product to a suitable position, and then motor 1 drives lever to rotate, thus removing the defective product from the conveyor belt, which facilitates adjustment of the distance between lever and product.

[0025] 3. The mounting column is located next to the conveyor frame, the sliding column is vertically slidably installed inside the mounting column, the mounting strip is installed on the sliding column, the slide bar is slidably installed inside the mounting strip, and the bottom surface of the slide bar has a mounting groove. The camera is equipped with a snap-fit ​​post, which is threaded into the mounting groove. When it is necessary to replace or repair the camera, rotate the snap-fit ​​post to disengage it from the mounting groove, making it easy to remove the camera from the slide bar. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of the automatic identification device for preventing material mixing in the finished die inspection in the embodiments of this application.

[0027] Figure 2 This is a schematic diagram of the internal structure of the mounting column in an embodiment of this application.

[0028] Figure 3 This is a schematic diagram of the internal structure of the slider in an embodiment of this application.

[0029] Figure 4 yes Figure 1 A partial enlarged view of point A in the middle.

[0030] Figure 5 This is a schematic diagram of the structure of the first driving mechanism in the embodiments of this application.

[0031] Explanation of reference numerals in the attached figures:

[0032] 1. Base plate; 2. Conveyor frame; 21. Adapter hole; 22. Notch; 3. Conveyor belt; 4. Detection mechanism; 41. Camera; 411. Snap-fit ​​post; 42. Data terminal; 43. Lever; 5. First drive mechanism; 51. Support column; 52. Mounting base; 53. Motor 1; 54. Cylinder 1; 6. Mounting mechanism; 61. Mounting post; 611. Sliding groove; 612. Limiting groove; 62. Sliding post; 63. Mounting strip; 631. Sliding groove; 64. Sliding bar; 641. Mounting groove; 65. Positioning screw 1; 66. Positioning screw 2; 7. Receiving mechanism; 71. Receiving bucket. Detailed Implementation

[0033] The following is combined with Figure 1-5 This application is described in further detail.

[0034] This application discloses an automatic identification device for preventing material mixing during the inspection of finished dies, referring to... Figure 1 As shown, an automatic identification device for preventing mixed materials in finished die inspection includes a base plate 1, a conveyor frame 2, a conveyor belt 3, a detection mechanism 4, a first drive mechanism 5, an installation mechanism 6, and a receiving mechanism 7. The base plate 1 is horizontally set, and the length direction of the base plate 1 is parallel to the ground.

[0035] Reference Figure 1 As shown, the conveyor frame 2 is horizontally set on the base plate 1, and the length direction of the conveyor frame 2 is the same as the length direction of the base plate 1. The conveyor belt 3 is set on the top surface of the conveyor frame 2, and the length direction of the conveyor belt 3 is the same as the length direction of the conveyor frame 2. A transition hole 21 is opened on the side of the conveyor frame 2, and a notch 22 is opened on the side of the conveyor frame 2. The notch 22 is connected to the transition hole 21.

[0036] Reference Figure 1 and Figure 2 As shown, the mounting mechanism 6 includes a mounting column 61, a sliding column 62, a mounting strip 63, and a slide bar 64. The mounting column 61 is disposed on the top surface of the base plate 1, the axis of the mounting column 61 is perpendicular to the top surface of the base plate 1, and the length direction of the mounting column 61 is the same as the axis of the mounting column 61.

[0037] Reference Figure 1 and Figure 2 As shown, a sliding groove 611 is provided on the top surface of the mounting post 61. The length direction of the sliding groove 611 is the same as the length direction of the mounting post 61, and the axis of the sliding groove 611 coincides with the axis of the mounting post 61. A limiting groove 612 is provided on the side wall of the sliding groove 611. The length direction of the limiting groove 612 is the same as the length direction of the sliding groove 611, and the axis of the limiting groove 612 coincides with the axis of the sliding groove 611.

[0038] Reference Figure 1 and Figure 3As shown, the testing mechanism 4 includes a camera 41, a data terminal 42, and a lever 43. The data terminal 42 is located next to the conveyor frame 2 and performs comparative analysis on the product characteristics.

[0039] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the sliding post 62 is vertically slidably disposed within the mounting post 61, the mounting strip 63 is disposed on the sliding post 62, the mounting strip 63 has a sliding groove 631 on its side, the sliding bar 64 is slidably disposed within the sliding groove 631, the bottom surface of the sliding bar 64 has a mounting groove 641, the camera 41 is provided with a snap-fit ​​post 411, the snap-fit ​​post 411 is threaded into the mounting groove 641, when the camera 41 needs to be replaced or repaired, the snap-fit ​​post 411 is rotated so that the snap-fit ​​post 411 disengages from the mounting groove 641, making it easy to remove the camera 41 from the sliding bar 64.

[0040] Reference Figure 1 and Figure 2 As shown, a positioning screw 65 is threaded on the side of the mounting post 61. The positioning screw 65 can pass through the sliding groove 611 and abut against the side of the sliding post 62. When it is necessary to adjust the height and angle of the camera 41, slide the sliding post 62 to a suitable height, rotate the sliding post 62 to a suitable angle, and rotate the positioning screw 65 to abut against the side of the sliding post 62 to fix the sliding post 62, thereby facilitating the adjustment of the height and angle of the camera 41.

[0041] Reference Figure 1 , Figure 2 and Figure 4 As shown, a positioning screw 66 is threaded on the side of the mounting strip 63. The positioning screw 66 can be inserted into the sliding groove 631 and abut against the side of the slide bar 64. When it is necessary to adjust the horizontal position of the camera 41, slide the slide bar 64 to the appropriate position and rotate the positioning screw 66 to abut against the side of the slide bar 64 to fix the slide bar 64, thereby facilitating the adjustment of the horizontal position of the camera 41.

[0042] Reference Figure 1 and Figure 5 As shown, the first drive mechanism 5 includes a support column 51, a mounting base 52, a motor 53, and a cylinder 54. The support column 51 is disposed on the top surface of the base plate 1, the axis of the support column 51 is perpendicular to the top surface of the base plate 1, and the length direction of the support column 51 is the same as the length direction of the mounting column 61.

[0043] Reference Figure 1 and Figure 5As shown, cylinder 54 is mounted on the output shaft of motor 53, and lever 43 is fixed on the output shaft of cylinder 54. Lever 43 is rotatably mounted in adapter hole 21. When a defective product is detected, cylinder 54 drives lever 43 to approach the product to a suitable position, and then motor 53 drives lever 43 to rotate, thus removing the defective product from conveyor belt 3, which facilitates adjustment of the distance between lever 43 and the product.

[0044] Reference Figure 1 As shown, the receiving mechanism 7 includes a receiving bin 71, which is located next to the conveyor frame 2. The receiving bin 71 is located at the notch 22. The lever 43 pushes the defective products into the receiving bin 71 for easy collection of defective products.

[0045] The implementation principle of the automatic identification device for preventing material mixing in finished die inspection according to an embodiment of this application is as follows:

[0046] During the inspection of products using camera 41, camera 41 sends the collected data to data terminal 42 for comparison and judgment. If the product is unqualified, the drive motor 53 and cylinder 54 drive lever 43 to move the unqualified product out of conveyor belt 3, which can automatically transfer the unqualified product out of conveyor belt 3 and improve the efficiency of product inspection and transmission.

[0047] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. An automatic identification device for preventing material mixing in finished die inspection, comprising a conveyor belt (3) for conveying products, characterized in that: The conveyor belt (3) is mounted on the conveyor frame (2). A detection mechanism (4) is mounted next to the conveyor frame (2). The detection mechanism (4) includes a camera (41) mounted above the conveyor frame (2), a data terminal (42) for comparing and analyzing product characteristics, and a lever (43) for removing unqualified products from the conveyor belt (3). The data terminal (42) is mounted next to the conveyor frame (2). A transfer hole (21) is provided on the side of the conveyor frame (2). The lever (43) is rotatably mounted in the transfer hole (21). A first drive mechanism (5) is provided next to the conveyor frame (2) for driving the lever (43) to rotate.

2. The automatic identification device for preventing material mixing in finished die inspection according to claim 1, characterized in that: The first drive mechanism (5) includes a support column (51) disposed next to the conveyor frame (2), a mounting base (52) disposed on the support column (51), and a motor (53) disposed in the mounting base (52). The lever (43) is slidably disposed on the motor (53).

3. The automatic identification device for preventing material mixing in finished die inspection according to claim 2, characterized in that: The first drive mechanism (5) includes a cylinder (54) disposed on the output shaft of the motor (53), and the lever (43) is fixed on the output shaft of the cylinder (54).

4. The automatic identification device for preventing material mixing in finished die inspection according to claim 1, characterized in that: An installation mechanism (6) is provided next to the conveyor frame (2). The installation mechanism (6) includes an installation column (61) provided next to the conveyor frame (2), a sliding column (62) vertically slidably provided in the installation column (61), an installation strip (63) provided on the sliding column (62), and a sliding strip (64) slidably provided in the installation strip (63). An installation groove (641) is provided on the bottom surface of the sliding strip (64). A snap-fit ​​post (411) is provided on the camera (41). The snap-fit ​​post (411) is threaded into the installation groove (641).

5. The automatic identification device for preventing material mixing in finished die inspection according to claim 4, characterized in that: The mounting post (61) has a sliding groove (611) on its top surface. The sliding post (62) is vertically slidably disposed in the sliding groove (611). A positioning screw (65) is threaded on the side of the mounting post (61). The positioning screw (65) can pass through the sliding groove (611) and abut against the side of the sliding post (62).

6. The automatic identification device for preventing material mixing in finished die inspection according to claim 5, characterized in that: The sliding groove (611) has a limiting groove (612) on its side wall, and the sliding column (62) has a limiting block on its side. The limiting block is slidably disposed in the limiting groove (612) and the limiting block is slidably disposed in the sliding groove (611).

7. The automatic identification device for preventing material mixing in finished die inspection according to claim 4, characterized in that: The mounting strip (63) has a sliding groove (631) on its side. The slide bar (64) is slidably disposed in the sliding groove (631). The mounting strip (63) has a second positioning screw (66) threaded on its side. The second positioning screw (66) can pass through the sliding groove (631) and abut against the side of the slide bar (64).

8. The automatic identification device for preventing material mixing in finished die inspection according to claim 1, characterized in that: A receiving mechanism (7) is provided next to the conveyor frame (2). The receiving mechanism (7) includes a receiving bucket (71) provided next to the conveyor frame (2). A notch (22) is provided on the conveyor frame (2) to cooperate with the receiving bucket (71).

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