Spray filling machine

Abstract

The utility model discloses a spray filling machine, relates to the technical field of spray filling, and provides the following scheme aiming at the problem that part of liquid is scattered around the machine or outside a bottle opening when the butt joint position of a filling pipe and a filling bottle is misplaced in the prior art: the spray filling machine comprises a frame which is fixed by welding a plurality of connecting rods; the upper end of one side of the frame is connected with an operation box, one end in the frame is connected with a bottle conveying mechanism, one side of the bottle conveying mechanism is connected with a transferring mechanism, the transferring mechanism is a rotary feeding structure, one side of the transferring mechanism is provided with a filling mechanism, and the transferring mechanism and the filling mechanism are matched with each other for sequential filling. According to the device, the structure is novel, bottle bodies are clamped through the arc-shaped grooves in the periphery of the rotating disc, the rotating number of turns of the rotating disc is accurately controlled through the third motor, filling is conducted in cooperation with the fixing frame, and therefore the high stability of the filling precision is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of aerosol filling technology, and in particular to an aerosol filling machine. Background Technology

[0002] In current aerosol filling operations, an intermittent filling mode is widely used. The basic process is as follows: as empty bottles slowly move along the conveyor belt on the production line, once a bottle reaches directly beneath the filling mechanism, the conveyor belt temporarily stops to allow sufficient time for filling. During this time, the filling mechanism quickly and accurately performs its task, injecting a predetermined amount of aerosol into the empty bottle. After filling, the conveyor belt restarts, pushing the filled bottle forward a short distance until the next empty bottle is accurately positioned beneath the filling mechanism. At this point, the conveyor belt pauses again to repeat the filling process.

[0003] However, in actual operation, extremely high requirements are placed on the positioning accuracy of the equipment. When the docking position of the filling tube and the filling bottle is misaligned, even a slight deviation may cause the spray to fail to completely enter the bottle during the injection process, and some liquid may spill around the machine or outside the bottle opening. This phenomenon not only causes direct waste of spray, but also increases the difficulty and cost of cleaning the production environment. Utility Model Content

[0004] The present invention provides a spray filling machine that solves the existing problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a spray filling machine, comprising a frame, the frame being welded and fixed by multiple connecting rods, an operation box being connected to the upper end of one side of the frame, and a bottle feeding mechanism being connected to one end of the interior of the frame, the bottle feeding mechanism being a movable feeding structure, a transfer mechanism being connected to one side of the bottle feeding mechanism, the transfer mechanism being a rotating feeding structure, a filling mechanism being provided on one side of the transfer mechanism, the transfer mechanism and the filling mechanism cooperating with each other to perform sequential filling, and a cap feeding mechanism being connected to one side of the transfer mechanism, the cap feeding mechanism comprising a first telescopic cylinder and a second telescopic cylinder, the first telescopic cylinder and the second telescopic cylinder being an electrically telescopic structure, the first telescopic cylinder and the second telescopic cylinder cooperating with each other to lock the filled material bottle.

[0006] Preferably, the bottle feeding mechanism includes two bottle inlet plates, which are symmetrically arranged and arranged in parallel with each other at intervals. One end of each bottle inlet plate is provided with an arc-shaped disk, and a rotating rod is connected inside the arc-shaped disk. A first motor is connected below the rotating rod. A circular arc groove structure is opened inside the arc-shaped disk, and a push plate is connected to the outer end of the rotating rod.

[0007] Preferably, the outer side of the arc-shaped disk is connected to a support frame, and the inside of the support frame is connected to a conveyor belt. The inside of the conveyor belt is connected to multiple outer plates, and one end of each outer plate is connected to a second motor via a synchronous belt.

[0008] Preferably, the transfer mechanism includes a turntable, the turntable having multiple arc-shaped grooves evenly spaced on its outer periphery, a third motor connected below the turntable, a first bottle conveying frame connected to the outside of the turntable, and a second bottle conveying frame connected to one end of the first bottle conveying frame.

[0009] Preferably, the filling mechanism includes a fixed frame and a conveying pipe, the fixed frame is connected to one side of the turntable, and the conveying pipe is connected above the fixed frame.

[0010] Preferably, the cap feeding mechanism further includes a vibratory feeder, with a linear vibrator connected to the upper end of the vibratory feeder, and a column connected to one side of the linear vibrator. A testing machine is connected above the column, and a frame block is connected to one end of the linear vibrator. The frame block has a hollow groove inside, and the side of the frame block near the turntable has an arc-shaped structure. The frame block and the turntable are matched and fitted together.

[0011] Preferably, one end of the frame block is connected to a long frame via a connecting block. Two second telescopic cylinders are connected to both sides of the upper end of the long frame. The two second telescopic cylinders correspond to the inner groove of the frame block. The end of the frame block away from the turntable is connected to a first telescopic cylinder. There are two first telescopic cylinders. One end of the two first telescopic cylinders is connected to a push rod via a connecting plate. The other end of the push rod corresponds to the inner groove of the frame block.

[0012] The beneficial effects of this utility model are as follows: the device uses the arc-shaped groove on the outer periphery of the turntable to engage the bottle body, and a third motor is used to precisely control the number of rotations of the turntable. Combined with the fixed frame, filling is performed, thus ensuring high stability of filling accuracy and meeting customers' strict requirements for spray filling accuracy. By integrating automatic bottle loading, automatic bottle feeding, automatic filling, automatic cap sorting and capping, automatic capping, and automatic bottle discharging, the entire spray production process is automated, significantly reducing manual operation costs and improving production efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 This is a schematic diagram from another perspective of the present invention.

[0015] Figure 3 This is a schematic diagram of the bottle feeding mechanism of this utility model.

[0016] Figure 4 This is a schematic diagram of the transfer mechanism of this utility model.

[0017] Figure 5 This is a schematic diagram of the first telescopic cylinder of this utility model.

[0018] The diagram is labeled as follows: 1. Frame; 2. Control box; 3. Bottle feeding mechanism; 301. Bottle inlet plate; 302. Arc-shaped plate; 303. Rotating rod; 304. First motor; 305. Push plate; 306. Stand; 307. Conveyor belt; 308. Outer plate; 309. Second motor; 4. Transfer mechanism; 401. Turntable; 402. Third motor; 403. First bottle outlet conveyor; 404. Second bottle outlet conveyor; 5. Filling mechanism; 501. Fixed frame; 502. Conveying pipe; 6. Cap feeding mechanism; 601. First telescopic cylinder; 602. Second telescopic cylinder; 603. Vibrating plate; 604. Linear vibrator; 605. Column; 606. Detector; 607. Frame block; 608. Long frame; 609. Push rod. Detailed Implementation

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] Reference Figure 1-Figure 5 A spray filling machine includes a frame 1, which is fixed by welding multiple connecting rods. An operation box 2 is connected to the upper end of one side of the frame 1, and a bottle feeding mechanism 3 is connected to one end of the inside of the frame 1. The bottle feeding mechanism 3 is a moving feeding structure. A transfer mechanism 4 is connected to one side of the bottle feeding mechanism 3. The transfer mechanism 4 is a rotating feeding structure. A filling mechanism 5 is provided on one side of the transfer mechanism 4. The transfer mechanism 4 and the filling mechanism 5 cooperate with each other to fill sequentially. A cap feeding mechanism 6 is connected to one side of the transfer mechanism 4. The cap feeding mechanism 6 includes a first telescopic cylinder 601 and a second telescopic cylinder 602. The first telescopic cylinder 601 and the second telescopic cylinder 602 are electrically telescopic structures. The first telescopic cylinder 601 and the second telescopic cylinder 602 cooperate with each other to lock the filled material bottle.

[0021] Reference Figure 3The bottle feeding mechanism 3 includes two bottle inlet plates 301, which are symmetrically arranged and parallel to each other. One end of each bottle inlet plate 301 has an arc-shaped disk 302. A rotating rod 303 is connected inside the arc-shaped disk 302, and a first motor 304 is connected below the rotating rod 303. A circular arc groove structure is formed inside the upper part of the arc-shaped disk 302, and a push plate 305 is connected to the outer end of the rotating rod 303. A support frame 306 is connected to the outer side of the arc-shaped disk 302. An internal conveyor belt 307 is connected, and multiple outer plates 308 are connected inside the conveyor belt 307. One end of an outer plate 308 is connected to a second motor 309 via a synchronous belt. The bottle is limited by two inlet plates 301. The person places the bottle between the two inlet plates 301 and sends it into the arc-shaped disk 302. The rotating rod 303 drives the push plate 305 to send the bottle to the conveyor belt 307. The outer plate 308 is rotated to drive the conveyor belt 307 to transfer the bottle to the transfer mechanism 4.

[0022] Reference Figure 4 The transfer mechanism 4 includes a turntable 401, with multiple arc-shaped grooves evenly spaced on the outer periphery of the turntable 401. A third motor 402 is connected to the bottom of the turntable 401, and a first bottle delivery conveyor 403 is connected to the outer side of the turntable 401. One end of the first bottle delivery conveyor 403 is connected to a second bottle delivery conveyor 404. The filling mechanism 5 includes a fixed frame 501 and a delivery pipe 502. The fixed frame 501 is connected to one side of the turntable 401, and the delivery pipe 502 is connected to the top of the fixed frame 501. When the turntable 401 is rotated, the bottle is rotated and moved to the delivery pipe 502 through the grooves on the outer periphery of the turntable 401, and the bottle is filled through the delivery pipe 502.

[0023] Reference Figure 5The cap feeding mechanism 6 also includes a vibratory feeder 603. A linear vibrator 604 is connected to the upper end of the vibratory feeder 603, and a column 605 is connected to one side of the linear vibrator 604. A testing machine 606 is connected above the column 605, and a frame block 607 is connected to one end of the linear vibrator 604. The frame block 607 has a hollow groove inside, and the side of the frame block 607 near the turntable 401 has an arc-shaped structure. The frame block 607 and the turntable 401 fit together. One end of the frame block 607 is connected to a long frame 608 via a connecting block. Two second telescopic cylinders 602 are connected to both sides of the upper end of the long frame 608. The two second telescopic cylinders 602 are connected to... The inner groove of the support block 607 corresponds to the first telescopic cylinder 601 connected to the end of the support block 607 away from the turntable 401. There are two first telescopic cylinders 601. One end of the two first telescopic cylinders 601 is connected to the push rod 609 through the connecting plate. The other end of the push rod 609 corresponds to the inner groove of the support block 607. The bottle cap is orderly conveyed to the linear vibrator 604 through the vibrating plate 603. The linear vibrator 604 moves the bottle cap to the groove of the support block 607. The first telescopic cylinder 601 is activated to extend and retract, driving the push rod 609 to push the bottle cap so that the bottle cap is engaged with the bottle body. The second telescopic cylinder 602 is activated to extend and retract, pressing and fixing the bottle cap with the bottle body.

[0024] Working principle: First, the operator manually places the bottle between two inlet plates 301 and pushes it into the arc-shaped plate 302 using a manual pushing device, ensuring the bottles are neatly arranged for subsequent operations. The first motor 304 is started to rotate the rotating rod 303, which in turn rotates the pusher plate 305, pushing the bottle to the conveyor belt 307. The second motor 309 is started, driving the outer plate 308 to rotate via a synchronous belt. The rotation of the outer plate 308 drives the conveyor belt 307 to transfer the bottle to the transfer mechanism 4. Simultaneously, the third motor 402 is started to rotate the turntable 401, through... The outer groove of the turntable 401 sequentially engages and moves the bottles to the lower end of the conveying pipe 502 for filling. After filling, the turntable 401 is rotated to move the filled bottles to the groove of the frame block 607. The bottle caps are then conveyed in an orderly manner to the linear vibrator 604 via the vibrating plate 603. The linear vibrator 604 moves the bottle caps to the groove of the frame block 607. The first telescopic cylinder 601 is activated to extend and retract, causing the push rod 609 to press and fix the bottle. The turntable 401 is rotated again to send the capped bottles to the first bottle delivery conveyor 403. The first bottle delivery conveyor 403 and the second bottle delivery conveyor 404 work together to send the bottles out, and the operator collects the finished products.

[0025] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A spray filling machine, comprising a frame (1), characterized in that, The frame (1) is welded and fixed by multiple connecting rods. An operation box (2) is connected to the upper end of one side of the frame (1), and a bottle feeding mechanism (3) is connected to one end inside the frame (1). The bottle feeding mechanism (3) is a moving feeding structure. A transfer mechanism (4) is connected to one side of the bottle feeding mechanism (3). The transfer mechanism (4) is a rotating feeding structure. A filling mechanism (5) is provided on one side of the transfer mechanism (4). The transfer mechanism (4) and the filling mechanism (5) cooperate with each other to fill sequentially. A cap feeding mechanism (6) is connected to one side of the transfer mechanism (4). The cap feeding mechanism (6) includes a first telescopic cylinder (601) and a second telescopic cylinder (602). The first telescopic cylinder (601) and the second telescopic cylinder (602) are electrically telescopic structures. The first telescopic cylinder (601) and the second telescopic cylinder (602) cooperate with each other to lock and discharge the filled material bottle.

2. The spray filling machine according to claim 1, characterized in that, The bottle feeding mechanism (3) includes a bottle inlet plate (301), two bottle inlet plates (301) are symmetrically arranged, and the two bottle inlet plates (301) are arranged in parallel with each other at intervals. An arc-shaped disk (302) is provided at one end of the bottle inlet plate (301), and a rotating rod (303) is connected inside the arc-shaped disk (302). A first motor (304) is connected below the rotating rod (303). A circular arc groove structure is opened inside the arc-shaped disk (302), and a push plate (305) is connected to the outer end of the rotating rod (303).

3. The spray filling machine according to claim 2, characterized in that, The arc-shaped disk (302) is connected to a support frame (306) on the outside, and a conveyor belt (307) is connected inside the support frame (306). Multiple outer plates (308) are connected inside the conveyor belt (307), and a second motor (309) is connected to one end of one of the outer plates (308) via a synchronous belt.

4. The spray filling machine according to claim 1, characterized in that, The transfer mechanism (4) includes a turntable (401), which has multiple arc-shaped grooves evenly spaced on its outer periphery. A third motor (402) is connected below the turntable (401), and a first bottle conveying frame (403) is connected to the outside of the turntable (401). A second bottle conveying frame (404) is connected to one end of the first bottle conveying frame (403).

5. A spray filling machine according to claim 4, characterized in that, The filling mechanism (5) includes a fixed frame (501) and a conveying pipe (502). The fixed frame (501) is connected to one side of the turntable (401), and the conveying pipe (502) is connected above the fixed frame (501).

6. The spray filling machine according to claim 1, characterized in that, The cap feeding mechanism (6) also includes a vibratory plate (603), the upper end of which is connected to a linear vibrator (604), and a column (605) is connected to one side of the linear vibrator (604). A testing machine (606) is connected above the column (605), and a frame block (607) is connected to one end of the linear vibrator (604). The frame block (607) has a hollow groove inside, and the side of the frame block (607) near the turntable (401) has an arc-shaped structure. The frame block (607) and the turntable (401) fit together.

7. A spray filling machine according to claim 6, characterized in that... One end of the frame block (607) is connected to a long frame (608) via a connecting block. Two second telescopic cylinders (602) are connected to the upper ends of the long frame (608). The two second telescopic cylinders (602) correspond to the grooves inside the frame block (607). The end of the frame block (607) away from the turntable (401) is connected to a first telescopic cylinder (601). There are two first telescopic cylinders (601). One end of the two first telescopic cylinders (601) is connected to a push rod (609) via a connecting plate. The other end of the push rod (609) corresponds to the groove inside the frame block (607).

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