Activated carbon carbonization device

By introducing heating tubes and a motor-driven rotating shaft system into the carbonization device, the problem of uneven material heat distribution was solved, achieving uniform and efficient carbonization of the material and enhancing the practicality and environmental friendliness of the device.

CN223481088UActive Publication Date: 2025-10-28NINGXIA JINYAN ENVIRONMENTAL TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422573862.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-10-28
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

In existing carbonization devices, the material piles up together, resulting in uneven heat distribution, inconsistent carbonization effects, slow carbonization speed, and reduced work efficiency.

Method used

The rotating shaft system, driven by a heating tube and a motor, rotates and stirs the material in the carbonization chamber through heat-conducting pipes and heating wires. At the same time, it uses an electric push rod and a diversion pipe to filter the gas and discharge the exhaust gas, ensuring uniform heat distribution and uniform carbonization of the material.

Benefits of technology

It achieves uniform heating inside and outside the material, improves carbonization efficiency, ensures consistency of carbonization effect and work efficiency, and prevents environmental pollution through rapid cooling and filter screen.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223481088U_ABST
    Figure CN223481088U_ABST
Patent Text Reader

Abstract

The utility model discloses an activated carbon carbonization device which comprises a base, the top of the base is fixedly connected with a heating box, the top of the heating box is provided with a carbonization box, the inner side of the heating box is fixedly connected with a heating pipe, the upper end of the inner side of the carbonization box is connected with a box cover in a clamped mode, and the top of the box cover is fixedly connected with a motor. A rotating shaft is fixedly connected to the output end of the motor, connecting rods are symmetrically and fixedly connected to the outer side of the rotating shaft, heat conduction pipes are fixedly connected to the outer sides of the connecting rods, and in the carbonization process, the heating pipes heat the carbonization box, so that the temperature of the carbonization box can be effectively adjusted, and the inner side of the carbonization box is uniformly heated; the rotating shaft drives the heat conduction pipe and the electric heating wire to rotate in the carbonization box, the contact between the material and heat is increased while the heat conduction pipe stirs the material, the inside and the outside of the material are heated uniformly, the working efficiency of carbonization is improved, and the device is simple in structure, high in practicability and capable of improving the carbonization effect.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of activated carbon processing technology, specifically relating to an activated carbon carbonization device. Background Technology

[0002] Activated carbon is an adsorbent material with a highly porous structure and a large specific surface area, giving it extremely strong adsorption capacity. The preparation of activated carbon typically involves two steps: carbonization (heating raw materials such as wood, bamboo, or coal under oxygen-deficient conditions) and activation (opening the pores and increasing the specific surface area through further heating or treatment under specific chemical conditions). The adsorption properties of activated carbon have led to its widespread application in many fields, including water treatment, air purification, chemical product refining, pharmaceutical extraction, and as a catalyst or catalyst carrier. In the field of water treatment, activated carbon is mainly used to remove organic matter, color, odor, and certain heavy metal ions from water.

[0003] In existing carbonization devices, the chamber is typically heated during use to fill it with heat and carbonize the materials inside. However, the materials accumulate inside the chamber, resulting in uneven heat absorption and inconsistent carbonization effects. Furthermore, the carbonization speed is slow, reducing work efficiency. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the existing defects and provide an activated carbon carbonization device to solve the problem mentioned in the background art. In general, the existing carbonization device is heated in the process of use, so that the heat inside the box is filled to carbonize the internal materials. However, the materials are piled up in the box, and the heat received by the piled-up materials is uneven, which makes the carbonization effect of the materials inconsistent and the carbonization speed slow, thus reducing the work efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an activated carbon carbonization device, comprising a base, a heating box fixedly connected to the top of the base, a carbonization box provided on the top of the heating box, a heating tube fixedly connected to the inner side of the heating box, a box cover snapped onto the upper end of the inner side of the carbonization box, a motor fixedly connected to the top of the box cover, a rotating shaft fixedly connected to the output end of the motor, connecting rods symmetrically fixedly connected to the outer side of the rotating shaft, a heat-conducting pipe fixedly connected to the outer side of the connecting rod, a heating wire fixedly connected between the outer side of the connecting rod and the inner side of the heat-conducting pipe, a diversion pipe provided on the top of the box cover, and a filter screen fixedly connected inside the diversion pipe.

[0006] Preferably, support legs are fixedly connected to the four corners of the bottom of the base, and a controller is fixedly connected to the top of the base.

[0007] Preferably, an electric push rod is symmetrically fixedly connected to the top of the base, and the carbonization box is fixedly connected to the electric push rod through a fixing plate.

[0008] Preferably, a baffle is fixedly connected to the upper end of the inner side of the carbonization box.

[0009] Preferably, the carbonization box is connected to the heating box by a sealing ring.

[0010] Preferably, the bottom of each of the diversion pipes is circular and fixedly connected to a ventilation pipe, and the ventilation pipe and the cover are fixedly connected.

[0011] Preferably, a conveying pipe is threadedly connected to one side of the diversion pipe, and a fan is fixedly connected to one end of the conveying pipe.

[0012] Preferably, the fan and the carbonization box are fixedly connected.

[0013] Compared with the prior art, the present invention provides an activated carbon carbonization device, which has the following beneficial effects:

[0014] 1. This utility model, by setting up a heating tube and a motor, heats the carbonization box during the carbonization process, which can effectively regulate the temperature of the carbonization box and make the inner side of the carbonization box evenly heated. The motor drives the rotating shaft to rotate, which drives the heat-conducting tube and the heating wire to rotate inside the carbonization box. While the heat-conducting tube stirs the material, it increases the contact between the material and the heat, and the material is heated evenly inside and out, which improves the carbonization efficiency. This device has a simple structure, strong practicality, and enhances the carbonization effect.

[0015] 2. This utility model incorporates an electric push rod and a diversion pipe. A fan provides the necessary oxygen during the carbonization process and sometimes also discharges waste gas in the later stages of carbonization. The filter screen inside the diversion pipe filters the gas to prevent impurities in the air from affecting the carbonization process. When discharging waste gas, it also prevents impurities in the waste gas from polluting the environment. After processing, the box cover is opened, and the electric push rod is activated to move the carbonization box upward. The carbonization box moves the processed activated carbon upward, which can quickly cool the activated carbon and facilitate subsequent collection and processing of the activated carbon.

[0016] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a scientific and reasonable structure, is safe and convenient to use, and provides great help to people. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0018] Figure 1This is an isometric structural diagram of one side of an activated carbon carbonization device proposed in this utility model;

[0019] Figure 2 This is a front cross-sectional view of an activated carbon carbonization device proposed in this utility model.

[0020] Figure 3 This is a schematic diagram of the carbonization box structure of an activated carbon carbonization device proposed in this utility model;

[0021] Figure 4 This is a schematic diagram of the cover structure of an activated carbon carbonization device proposed in this utility model;

[0022] Figure 5 This is a schematic diagram of the heat pipe structure of an activated carbon carbonization device proposed in this utility model;

[0023] Figure 6 This is a schematic diagram of the diversion pipe structure of an activated carbon carbonization device proposed in this utility model;

[0024] In the diagram: 1. Base; 2. Support leg; 3. Controller; 4. Heating box; 5. Carbonization box; 6. Electric push rod; 7. Fixing plate; 8. Baffle; 9. Heating tube; 10. Box cover; 11. Motor; 12. Rotating shaft; 13. Connecting rod; 14. Heat conduction pipe; 15. Heating wire; 16. Sealing ring; 17. Diverter pipe; 18. Ventilation pipe; 19. Filter screen; 20. Conveying pipe; 21. Fan. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-6This utility model provides a technical solution: an activated carbon carbonization device, including a base 1, a heating box 4 fixedly connected to the top of the base 1, a carbonization box 5 set on the top of the heating box 4, a heating pipe 9 fixedly connected to the inner side of the heating box 4, the heating pipe 9 heating the carbonization box 5, which can effectively regulate the temperature of the carbonization box 5 and make the inner side of the carbonization box 5 evenly heated, a box cover 10 snapped onto the upper end of the inner side of the carbonization box 5, a motor 11 fixedly connected to the top of the box cover 10, a rotating shaft 12 fixedly connected to the output end of the motor 11, connecting rods 13 symmetrically fixedly connected to the outer side of the rotating shaft 12, and heat conduction pipes 14 fixedly connected to the outer side of the connecting rods 13. A heating wire 15 is fixedly connected between the outer side of the heat-conducting pipe 14 and the inner side of the heat-conducting pipe 14. The rotating shaft 12 is driven by the motor 11 to rotate. The rotating shaft 12 drives the heat-conducting pipe 14 and the heating wire 15 to rotate inside the carbonization box 5. While the heat-conducting pipe 14 stirs the material, it increases the contact between the material and the heat. The material is heated evenly inside and out, which improves the carbonization efficiency. This device has a simple structure, strong practicality, and increases the carbonization effect. A diversion pipe 17 is set on the top of the box cover 10. A filter screen 19 is fixedly connected inside the diversion pipe 17 to filter the gas and prevent impurities in the air from affecting the carbonization process. When the exhaust gas is discharged, it can also prevent impurities in the exhaust gas from polluting the environment.

[0027] In this utility model, preferably, support legs 2 are fixedly connected to the four corners of the bottom of the base 1, and a controller 3 is fixedly connected to the top of the base 1.

[0028] In this utility model, preferably, the top of the base 1 is symmetrically and fixedly connected with an electric push rod 6, and the carbonization box 5 is fixedly connected to the electric push rod 6 through a fixing plate 7. After processing, the box cover 10 is opened, and the carbonization box 5 is pushed upward by starting the electric push rod 6. The carbonization box 5 drives the processed activated carbon upward, which can quickly cool the activated carbon and facilitate the subsequent collection and processing of the activated carbon.

[0029] In this utility model, preferably, a baffle 8 is fixedly connected to the upper end of the inner side of the carbonization box 5.

[0030] In this invention, preferably, the carbonization box 5 is connected to the heating box 4 by a sealing ring 16.

[0031] In this utility model, preferably, the bottom of the diversion pipe 17 is circular and is fixedly connected to the ventilation pipe 18, and the ventilation pipe 18 and the box cover 10 are fixedly connected.

[0032] In this utility model, preferably, a conveying pipe 20 is threadedly connected to one side of the diversion pipe 17, and a fan 21 is fixedly connected to one end of the conveying pipe 20.

[0033] In this utility model, preferably, the fan 21 and the carbonization box 5 are fixedly connected.

[0034] The working principle and usage process of this utility model are as follows: First, the material to be carbonized is poured into the carbonization box 5, then the box cover 10 is closed. The controller 3 controls the motor 11 to switch on and off. The motor 11 drives the rotating shaft 12 to rotate. The rotating shaft 12 drives the heat-conducting pipe 14 and the heating wire 15 to rotate inside the carbonization box 5. The heat-conducting pipe 14 stirs the material while increasing the contact between the material and heat, resulting in uniform heating inside and outside the material, thus improving the carbonization efficiency. This device has a simple structure, strong practicality, and enhances the carbonization effect. Simultaneously, the heating pipe 9 inside the heating box 4 heats the carbonization box 5, effectively regulating its temperature and ensuring even heating inside the carbonization box 5. The heating is uniform, improving carbonization efficiency. Air is periodically delivered to the distribution pipe 17 via the conveying pipe 20 by the fan 21, and then discharged into the carbonization box 5 via the ventilation pipe 18. This provides the necessary oxygen during the carbonization process and sometimes also includes the discharge of waste gas in the later stages of carbonization. The filter screen 19 inside the distribution pipe 17 filters the gas to prevent impurities in the air from affecting the carbonization process. When the waste gas is discharged, it also prevents impurities in the waste gas from polluting the environment. After processing, the box cover 10 is opened, and the carbonization box 5 is moved upward by starting the electric push rod 6. The carbonization box 5 moves the processed activated carbon upward, which can quickly cool the activated carbon and facilitate the subsequent collection and treatment of the activated carbon.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An activated carbon carbonization device, comprising a base (1), characterized in that: A heating box (4) is fixedly connected to the top of the base (1). A carbonization box (5) is set on the top of the heating box (4). A heating tube (9) is fixedly connected to the inner side of the heating box (4). A box cover (10) is snapped onto the upper end of the inner side of the carbonization box (5). A motor (11) is fixedly connected to the top of the box cover (10). A rotating shaft (12) is fixedly connected to the output end of the motor (11). A connecting rod (13) is symmetrically fixedly connected to the outer side of the rotating shaft (12). A heat-conducting pipe (14) is fixedly connected to the outer side of the connecting rod (13). An electric heating wire (15) is fixedly connected between the outer side of the connecting rod (13) and the inner side of the heat-conducting pipe (14). A diversion pipe (17) is set on the top of the box cover (10). A filter screen (19) is fixedly connected inside the diversion pipe (17).

2. The activated carbon carbonization device according to claim 1, characterized in that: The base (1) is fixedly connected to four corners of the bottom with support legs (2), and the base (1) is fixedly connected to a controller (3).

3. The activated carbon carbonization device according to claim 1, characterized in that: The base (1) is symmetrically fixedly connected to an electric push rod (6) on its top, and the carbonization box (5) is fixedly connected to the electric push rod (6) through a fixing plate (7).

4. The activated carbon carbonization device according to claim 1, characterized in that: A baffle (8) is fixedly connected to the upper end of the inner side of the carbonization box (5).

5. The activated carbon carbonization device according to claim 1, characterized in that: The carbonization box (5) is connected to the heating box (4) by a sealing ring (16).

6. The activated carbon carbonization device according to claim 1, characterized in that: The bottom of each of the diversion pipes (17) is circular and is fixedly connected to a ventilation pipe (18). The ventilation pipe (18) and the cover (10) are fixedly connected.

7. The activated carbon carbonization device according to claim 1, characterized in that: The diversion pipe (17) is threadedly connected to a conveying pipe (20) on one side, and a fan (21) is fixedly connected to one end of the conveying pipe (20).

8. The activated carbon carbonization device according to claim 7, characterized in that: The fan (21) and the carbonization box (5) are fixedly connected.