Production system of combined biostimulant for expansion and yield increase of root crops

By introducing a turning mechanism into the fermentation tank, the problem that existing equipment cannot turn the material automatically is solved, automatic turning and temperature control are achieved, and the production efficiency of biostimulants for root crops is improved.

CN223481120UActive Publication Date: 2025-10-28HENAN FINE CHEM RES INST CO LTD
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Patent Information

Application Number
CN202422780178.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-10-28
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

Existing fermentation equipment is unable to turn the materials automatically, resulting in high labor intensity and low efficiency, which affects the production efficiency of biostimulants.

Method used

A fermentation tank with a turning mechanism is designed, which includes a lifting component, a moving mechanism and a material guiding component. Automatic turning is achieved through the cooperation of a spiral lifting plate and a material guiding plate. It is also equipped with a temperature sensor and a vent to monitor and control the fermentation process.

Benefits of technology

The automatic turning and temperature control of raw materials in the fermentation tank are realized, which reduces the labor intensity and improves the fermentation efficiency and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a production system of a combined biostimulant for expansion and yield increase of root crops, and belongs to the technical field of biostimulant production. A production system of a combined biostimulant for expansion and yield increase of root crops comprises a fermentation tank, a sealing door hinged to the front end of the fermentation tank, a material turning mechanism arranged in the fermentation tank and a material discharging structure located below the fermentation tank. The material overturning mechanism comprises a lifting assembly which is arranged in the fermentation tank and is used for upwards lifting raw materials at the bottom, a moving mechanism for driving the lifting assembly to horizontally move and a material guiding assembly for dispersing the lifted raw materials to two sides; according to the utility model, raw materials at the bottom of the fermentation tank are upwards lifted to the surface of the guide plate through the rotation of the spiral lifting plate under the assistance of the plurality of baffles, and are dispersed to two sides under the action of the guide plate, so that the aim of automatically turning over the materials is fulfilled.
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Description

Technical Field

[0001] This utility model relates to the field of biostimulant production technology, and in particular to a production system for a combination of biostimulants for increasing the yield of root and tuber crops. Background Technology

[0002] There are many types of biostimulants, among which those composed of active organic compounds such as lactic acid, citric acid, malic acid, and alkyl alcohols can directly replenish soil organic matter, improve soil structure, promote the reproduction of beneficial microorganisms, and enhance the absorption and utilization of macro-, meso-, and micronutrients. Simultaneously, they stimulate root growth, improve root vitality, enhance nutrient absorption, and promote cell division and fruit enlargement.

[0003] When producing biostimulants, raw materials need to be added to fermentation equipment for fermentation. During fermentation, the raw materials containing aerobic bacteria need to continuously absorb oxygen, and the temperature of the raw materials will continue to rise. Therefore, the raw materials need to be turned frequently to ensure that the aerobic bacteria are fully exposed to air, so as to ensure the comprehensiveness, stability and speed of fermentation. At the same time, the raw materials need to be cooled to prevent the bacteria from dying due to excessive temperature. However, the existing fermentation equipment does not have an automatic turning function, and turning is usually done manually, which is labor-intensive and inefficient. Utility Model Content

[0004] The purpose of this invention is to solve the problem of the inability to automatically turn over materials in the prior art, and to propose a combined biostimulant production system for increasing the yield of root and tuber crops.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A production system for a combination of biostimulants for increasing the yield of root and tuber crops includes a fermenter, a sealed door hinged to the front end of the fermenter, a turning mechanism disposed inside the fermenter, and a discharge structure located below the fermenter. The turning mechanism is characterized in that it includes a lifting component disposed inside the fermenter for lifting the raw material at the bottom upwards, a moving mechanism for driving the lifting component to move horizontally, and a guiding component for dispersing the lifted raw material to both sides.

[0007] In some embodiments, the moving mechanism includes two slide rails fixedly connected to the inner wall of the fermenter and a slide frame sliding on the surfaces of the two slide rails, the slide frame sliding horizontally inside the fermenter via two sets of drive components.

[0008] In some embodiments, the lifting assembly includes a connecting shaft rotatably connected to the bottom of the carriage and a spiral lifting plate fixedly connected to the surface of the connecting shaft, wherein multiple baffles are arrayed on the surface of the spiral lifting plate.

[0009] In some embodiments, the material guiding assembly includes a material guiding plate and a sleeve fixed to the surface of the material guiding plate. The material guiding plate has an inverted V-shaped structure. The sleeve is fitted onto the surface of the spiral lifting plate. A plurality of rubber rods are fixedly connected to the upper surface of the material guiding plate. The upper ends of the plurality of rubber rods are respectively fixedly connected to the bottom of the slide frame through connecting rods. The material guiding plate vibrates through a vibration motor.

[0010] In some embodiments, the discharge structure includes a discharge channel fixedly connected to the bottom of the fermenter and a conveying mechanism disposed inside the discharge channel, wherein the discharge channel is connected to the fermenter.

[0011] In some embodiments, the surface of the sealing door is provided with a temperature sensor for detecting the internal temperature of the fermenter.

[0012] In some embodiments, a vent is provided through the surface of the sealed door.

[0013] Compared with the prior art, this utility model provides a production system for a combination of biostimulants for increasing the yield of root and tuber crops, which has the following beneficial effects.

[0014] 1. This utility model uses a rotating spiral lifting plate, with the assistance of multiple baffles, to lift the raw materials at the bottom of the fermentation tank upwards to the surface of the guide plate. Under the action of the guide plate, the raw materials are dispersed to both sides, thereby achieving the purpose of automatic material turning.

[0015] 2. In this utility model, the drive component drives the slide to slide on the slide rail surface, thereby driving the lifting component and the guide plate to move horizontally back and forth inside the fermentation tank, thereby turning all the raw materials at the bottom upwards. During the movement of the spiral lifting plate, the raw materials in the fermentation tank collapse and fill the gaps, causing the upper layer of raw materials to gradually slide down. After fermentation for a period of time, the material is turned over again, thereby turning over the raw materials in the entire fermentation tank.

[0016] Other advantages, objectives and features of this invention will be set forth in part in the description which follows; and in part will be apparent to those skilled in the art upon examination of the following description; or may be taught from practice of this invention. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the axial structure of this utility model.

[0018] Figure 2 This is a frontal cross-sectional view of the present invention.

[0019] Figure 3 This is a side view sectional structural diagram of the present invention.

[0020] Figure 4 This is a schematic diagram of the material guiding component in this utility model.

[0021] In the picture:

[0022] 1. Fermentation tank; 2. Sealed door; 3. Slide rail; 4. Carriage; 5. Drive assembly; 6. Lifting assembly; 601. Connecting shaft; 602. Spiral lifting plate; 603. Baffle; 7. Material guiding assembly; 701. Connecting rod; 702. Material guiding plate; 703. Rubber rod; 704. Sleeve; 8. Discharge channel; 9. Conveying mechanism; 10. Temperature sensor; 11. Vent. Detailed Implementation

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] Reference Figure 1-4 A production system for a combination of biostimulants for increasing the yield of root and tuber crops includes a fermentation tank 1 for fermenting raw materials rich in active organic substances such as lactic acid, citric acid, malic acid, and alkyl alcohols to form a mixed composition. A sealing door 2 is hinged to the front end of the fermentation tank 1. Two slide rails 3 are fixedly connected to the top of the inner wall of the fermentation tank 1. A slide frame 4 is slidably connected to the inside of the fermentation tank 1 through the two slide rails 3. The slide frame 4 slides horizontally inside the fermentation tank 1 through two sets of drive components 5. The drive components 5 include a drive motor and a gear fixed to one end of the output shaft of the drive motor. The drive motor is obliquely fixedly connected to the lower surface of the slide frame 4. A rack is fixedly connected to the inner wall of the fermentation tank 1, and the rack and the gear mesh with each other.

[0025] It is understandable that by driving the motor to work, the gears are driven to rotate. Under the meshing relationship between the gears and the rack, the slide 4 is driven to slide on the surface of the slide rail 3, so that the spiral lifting plate 602 and the guide plate 702 move back and forth in the fermentation tank 1, thereby turning the raw materials in the fermentation tank 1.

[0026] Specifically, the slide 4 is provided with a lifting component 6 for lifting the bottom material upward. The lifting component 6 includes a connecting shaft 601 rotatably connected to the bottom of the slide 4 and a spiral lifting plate 602 fixedly connected to the surface of the connecting shaft 601. Multiple baffles 603 are arrayed on the surface of the spiral lifting plate 602. All baffles 603 are spiral in shape. The connecting shaft 601 is driven by a drive motor.

[0027] It is understandable that by driving the connecting shaft 601 and the spiral lifting plate 602 to rotate, the raw material at the bottom is lifted upward and falls onto the surface of the guide plate 702. At the same time, under the action of multiple baffles 603, the raw material can be scraped onto the surface of the spiral lifting plate 602 at the edge of the baffles 603 during the movement of the spiral lifting plate 602, so that the spiral lifting plate 602 can move smoothly, reduce radial force, and avoid deformation of the spiral lifting plate 602 and the connecting shaft 601.

[0028] Specifically, the lower surface of the slide 4 is provided with a guide assembly 7 for dispersing the lifted raw material to both sides. The guide assembly 7 includes a guide plate 702 and a sleeve 704 fixed on the surface of the guide plate 702. The guide plate 702 has an inverted V-shaped structure. The sleeve 704 is sleeved on the surface of the spiral lifting plate 602. Multiple rubber rods 703 are fixedly connected to the upper surface of the guide plate 702. The upper ends of the multiple rubber rods 703 are respectively fixedly connected to the bottom of the slide 4 through connecting rods 701. The guide plate 702 vibrates through a vibration motor, which is fixedly connected to the lower surface of the guide plate 702.

[0029] It is understandable that the material is picked up by the guide plate 702 and the vibration motor is activated at the same time, which drives the guide plate 702 to vibrate through the rubber rod 703, so that the material on the surface of the guide plate 702 can be smoothly dispersed and slid down to both sides.

[0030] Specifically, a discharge channel 8 is fixedly connected to the bottom of the fermentation tank 1. The bottom of the fermentation tank 1 has an open structure, and the width of the opening at the bottom of the fermentation tank 1 is smaller than the width of the discharge channel 8. The discharge channel 8 is connected to the fermentation tank 1. A conveying mechanism 9 is set inside the discharge channel 8. The conveying mechanism 9 includes two conveying rollers and a conveyor belt. Both conveying rollers are rotatably connected inside the discharge channel 8 through bearings. Both conveying rollers are connected by a conveyor belt drive. One of the conveying rollers is driven by a drive motor. Anti-slip ridges are set on the surface of the conveyor belt.

[0031] It is understandable that the conveyor roller and conveyor belt are driven by the drive motor to transport the raw materials in fermentation tank 1 to the outside, so as to facilitate the discharge of materials.

[0032] Specifically, a temperature sensor 10 for detecting the internal temperature of the fermenter 1 is provided on the surface of the sealed door 2.

[0033] It is understandable that by setting up temperature sensor 10, it is convenient to monitor the temperature inside fermenter 1 at all times.

[0034] Specifically, a vent 11 is provided through the surface of the sealed door 2.

[0035] It is understandable that by setting up the vent 11, it is easy to introduce oxygen into the fermenter 1, thereby increasing the fermentation speed.

[0036] In this invention, raw materials rich in active organic substances such as lactic acid, citric acid, malic acid, and alkyl alcohols are added to fermentation tank 1, and the sealing door 2 is closed for fermentation. The vent 11 facilitates oxygen introduction, increasing the fermentation speed. Temperature sensor 10 detects the temperature inside fermentation tank 1. When turning the material is required, the drive motor rotates the connecting shaft 601 and the spiral lifting plate 602, lifting the raw material at the bottom upwards and onto the surface of the guide plate 702. A vibration motor drives the guide plate 702 to vibrate through multiple rubber rods 703, dispersing the raw material on the surface of the guide plate 702 to both sides. Simultaneously, the drive motor drives the gears to... The rotating mechanism, through the meshing of gears and racks, drives the slide 4 to slide on the surface of the slide rail 3, causing the spiral lifting plate 602 and the guide plate 702 to move back and forth inside the fermentation tank 1. This lifts the raw material at the bottom of the fermentation tank 1 upwards and disperses it to both sides. Simultaneously, as the spiral lifting plate 602 moves, the raw material inside the fermentation tank 1 collapses to fill the gaps, causing the upper layer of raw material to slide down to the lower layer. After fermentation for a period of time, the material is turned over again, thus turning over the raw material in the entire fermentation tank 1. When the raw material fermentation is complete, the drive motor drives the conveyor roller to rotate, causing the conveyor belt to discharge the raw material in the fermentation tank 1 outwards, achieving the purpose of facilitating material discharge.

[0037] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

[0038] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0039] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A production system for a combined biostimulant for increasing the yield of root and tuber crops, comprising a fermenter (1), a sealing door (2) hinged to the front end of the fermenter (1), a turning mechanism disposed inside the fermenter (1), and a discharge structure located below the fermenter (1), characterized in that, The material turning mechanism includes a lifting component (6) installed inside the fermentation tank (1) for lifting the bottom raw material upward, a moving mechanism for moving the lifting component (6) horizontally, and a guiding component (7) for dispersing the lifted raw material to both sides.

2. The production system for a combined biostimulant for increasing the yield and size of root and tuber crops according to claim 1, characterized in that, The moving mechanism includes two slide rails (3) fixedly connected to the inner wall of the fermenter (1) and a slide frame (4) sliding on the surface of the two slide rails (3). The slide frame (4) slides horizontally inside the fermenter (1) by two sets of drive components (5).

3. The production system for a combined biostimulant for increasing the yield and size of root and tuber crops according to claim 2, characterized in that, The lifting assembly (6) includes a connecting shaft (601) rotatably connected to the bottom of the carriage (4) and a spiral lifting plate (602) fixedly connected to the surface of the connecting shaft (601). Multiple baffles (603) are arrayed on the surface of the spiral lifting plate (602).

4. The production system for a combined biostimulant for increasing the yield and size of root and tuber crops according to claim 3, characterized in that, The material guiding assembly (7) includes a material guiding plate (702) and a sleeve (704) fixed on the surface of the material guiding plate (702). The material guiding plate (702) has an inverted V-shaped structure. The sleeve (704) is sleeved on the surface of the spiral lifting plate (602). Multiple rubber rods (703) are fixedly connected to the upper surface of the material guiding plate (702). The upper ends of the multiple rubber rods (703) are respectively fixedly connected to the bottom of the slide (4) through connecting rods (701). The material guiding plate (702) vibrates through a vibration motor.

5. A production system for a combined biostimulant for increasing the yield and size of root and tuber crops according to claim 1, characterized in that, The discharge structure includes a discharge channel (8) fixedly connected to the bottom of the fermentation tank (1) and a conveying mechanism (9) disposed inside the discharge channel (8), wherein the discharge channel (8) is connected to the fermentation tank (1).

6. The production system for a combined biostimulant for increasing the yield and size of root and tuber crops according to claim 1, characterized in that, The surface of the sealed door (2) is provided with a temperature sensor (10) for detecting the internal temperature of the fermenter (1).

7. A production system for a combined biostimulant for increasing the yield and size of root and tuber crops according to claim 1, characterized in that, The surface of the sealed door (2) is provided with a vent (11).