Box device for utilizing numerical control heat

By designing a box device that utilizes CNC heat, uniform heating of parts and effective utilization of heat are achieved, solving the problem of heat waste in existing technologies and improving the quality and environmental friendliness of aging treatment.

CN223481188UActive Publication Date: 2025-10-28YUNNAN TONGCHUANG CNC MASCH TOOL CO LTD
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Patent Information

Application Number
CN202423042716.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-10-28
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing heating devices cannot effectively utilize the heat generated during the aging process of parts, resulting in a significant loss of thermal energy.

Method used

Design a box device for utilizing heat by numerical control, including heating components, a rotating mechanism, a gas conveying mechanism, and a temperature sensor. It achieves efficient utilization of heat by uniform heating, rotating parts, controlling temperature, and storing heat in a water tank.

Benefits of technology

It achieves uniform heating of parts, improves the quality of aging treatment, reduces energy waste, enhances the practicality and environmental friendliness of the device, and allows the heat to be used for daily purposes, thus saving energy and protecting the environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of aging treatment, and provides a numerical control heat utilization box body device which comprises a box body, and a plurality of supporting columns are fixedly mounted at the bottom of the box body; the water tank is fixedly mounted at the bottoms of the supporting columns and used for storing clean water; the two heating parts are fixedly mounted on the inner walls of the two sides of the box body respectively; the rotating shaft is rotatably mounted on the box body, a placing plate is fixedly mounted at the top end of the rotating shaft, and the placing plate is used for placing parts to be subjected to secondary aging treatment; the rotating mechanism is assembled on the box body and is used for rotating parts; and the gas conveying mechanism is arranged on the box body and is used for cooling. According to the numerical control heat utilization box body device provided by the scheme, the problem that an existing heating device for aging treatment of parts cannot utilize used heat, so that a large amount of heat energy is lost is solved.
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Description

Technical Field

[0001] This utility model belongs to the field of aging treatment technology, and in particular relates to a box device for utilizing numerically controlled heat. Background Technology

[0002] During the machining process of parts on CNC machine tools, residual stress is often generated in the parts due to factors such as cutting force, clamping force, and temperature changes. Although the parts have undergone aging treatment before machining, one aging process often cannot completely eliminate residual stress or optimize the microstructure. During the machining process, the parts will generate new residual stress due to factors such as cutting force and clamping force. These residual stresses may cause the parts to deform and crack during use, thereby affecting their accuracy and service life.

[0003] To address this issue, a secondary aging treatment is employed, aiming to further eliminate residual stress and improve the stability and reliability of the parts. Currently, when aging parts machined by CNC machine tools, a heating device is typically used to heat the workpiece to a high temperature and hold it for a period of time. This method effectively shortens the processing time by accelerating the release of internal stress and changes in microstructure.

[0004] However, in existing heating devices, most of the heat generated during the aging process of parts is wasted and not effectively utilized, resulting in a significant loss of thermal energy. For example, the patent document with application number 202021814203.1 has the aforementioned problem.

[0005] Therefore, it is necessary to provide a box device that utilizes digitally controlled heat to solve the above problems. Utility Model Content

[0006] This utility model provides a box device for utilizing numerical control heat, aiming to solve the problem mentioned in the background art of existing heating devices for aging treatment of parts, which cannot utilize the heat after use, resulting in a large loss of thermal energy.

[0007] To solve the above problems, this utility model is implemented as follows: a box device for utilizing numerically controlled heat, comprising: a box body, with multiple support columns fixedly installed at the bottom of the box body; a water tank fixedly installed at the bottom of the multiple support columns for storing clean water; two heating components respectively fixedly installed on the inner walls of both sides of the box body; a rotating shaft rotatably installed on the box body, with a placement plate fixedly installed at the top of the rotating shaft for placing parts to be subjected to secondary aging treatment; a rotating mechanism assembled on the box body for rotating the parts; and a gas conveying mechanism installed on the box body for cooling.

[0008] Preferably, the rotating mechanism includes: a motor fixedly installed at the bottom of the housing, with a first bevel gear fixedly installed on the output shaft of the motor; and a second bevel gear fixedly installed at the bottom end of the rotating shaft, the second bevel gear meshing with the first bevel gear.

[0009] Preferably, the gas delivery mechanism includes: a fan fixedly installed on one side of the housing, an exhaust pipe fixedly installed on the exhaust end of the fan, one end of the exhaust pipe extending into the interior of the housing; an extraction pipe fixedly installed on the air inlet end of the fan, the bottom end of the extraction pipe extending into the interior of the water tank; a heat exchange pipe fixedly installed on the water tank, one end of the heat exchange pipe being fixedly connected to the bottom end of the extraction pipe, the other end of the heat exchange pipe extending into the interior of the housing; and a diversion pipe fixedly installed on the exhaust pipe, the diversion pipe being provided with multiple air diffusers.

[0010] Preferably, a temperature sensor is fixedly installed on the top of the enclosure, the detection probe of the temperature sensor extends into the interior of the enclosure, and a controller is fixedly installed on one side of the enclosure.

[0011] Preferably, a water injection pipe is fixedly installed on the top of the water tank, a hopper is fixedly installed on the water injection pipe, and a first valve is provided on the water injection pipe.

[0012] Preferably, a discharge pipe is fixedly installed on one side of the water tank, and a second valve is provided on the discharge pipe.

[0013] Preferably, the tank body has an opening for taking out and putting in water, and the opening for taking out and putting in water is equipped with a door. The outer walls of both the tank body and the water tank are provided with a heat insulation layer.

[0014] Compared with related technologies, the box device for utilizing numerically controlled heat provided by this utility model has the following beneficial effects:

[0015] Compared with existing technologies, the CNC heat utilization chamber device provided in this solution, through the use of two heating components, can raise the temperature inside the chamber to the ideal conditions required for secondary aging treatment. The rotating mechanism ensures that the parts are evenly heated by the two heating components, guaranteeing uniform heating of all parts and improving the quality of the aging process. The combined use of temperature sensors and controllers ensures precise temperature control during the aging process. When the temperature reaches or exceeds the preset aging conditions, the device automatically stops the operation of the two heating components, and vice versa, thus protecting the parts from high-temperature damage and ensuring the quality of the aging process. The conveying mechanism allows the use of water from the tank to remove heat from the chamber when parts need to be removed, and also uses the temperature inside the chamber to heat the water in the tank. This not only lowers the internal temperature of the chamber to a safe range, preventing burns when removing parts, but also raises the water in the tank to the appropriate temperature. The heated water is particularly useful in winter, suitable for everyday uses such as handwashing and mopping, making it both environmentally friendly and energy-saving. This achieves effective heat utilization, reduces energy waste, and improves the practicality and environmental friendliness of the device. Attached Figure Description

[0016] Figure 1 This is a cross-sectional structural schematic diagram of a box-shaped device for utilizing numerically controlled heat, provided by this utility model;

[0017] Figure 2 This is a schematic diagram of the external structure of this utility model;

[0018] Figure 3 for Figure 1 The diagram shows an enlarged view of part A.

[0019] Reference numerals in the attached drawings: 1. Box body; 2. Support column; 3. Water tank; 4. Heating component; 5. Rotating shaft; 6. Placement plate; 7. Motor; 8. First bevel gear; 9. Second bevel gear; 10. Fan; 11. Exhaust pipe; 12. Extraction pipe; 13. Heat exchange pipe; 14. Diverter pipe; 15. Vent hood; 16. Temperature sensor; 17. Water injection pipe; 18. Discharge pipe; 19. Opening / closing door. Detailed Implementation

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0021] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0022] This utility model embodiment provides a box device for utilizing digitally controlled heat, such as... Figure 1-3 As shown, the box device for utilizing CNC heat includes: a box 1, with multiple support columns 2 fixedly installed at the bottom of the box 1; a water tank 3 fixedly installed at the bottom of the multiple support columns 2 for storing clean water; two heating components 4 fixedly installed on the inner walls of both sides of the box 1; a rotating shaft 5 rotatably installed on the box 1, with a placement plate 6 fixedly installed at the top of the rotating shaft 5 for placing parts to be subjected to secondary aging treatment; a rotating mechanism assembled on the box 1 for rotating the parts; and a gas conveying mechanism installed on the box 1 for cooling.

[0023] In this embodiment, when using the device, firstly, the switch door 19 is opened, and the parts to be subjected to secondary aging treatment are neatly placed on the placement plate 6. After placement, the switch door 19 is closed to ensure the sealing of the processing. Next, the two heating components 4 are activated to uniformly heat the parts and the interior of the chamber 1 until the temperature inside the chamber 1 reaches the ideal conditions required for secondary aging treatment. To make the heating of the parts more uniform, the rotating mechanism can be activated. The rotating mechanism will drive the rotating shaft 5 and the placement plate 6 to rotate slowly, so that the parts placed on the placement plate 6 will also rotate slowly, thereby ensuring that all parts are heated evenly, thus improving the quality of aging treatment. During the heating process, the temperature sensor 16 will continuously monitor the temperature inside the chamber 1. When the temperature reaches the preset aging treatment conditions, the controller will stop the operation of the heating components 4. As the temperature gradually decreases, when it drops to the preset aging treatment conditions... At a certain point, the heating element 4 will restart to maintain the temperature inside the chamber 1 within the optimal range, ensuring that the parts can undergo aging treatment at the most suitable temperature. After aging treatment, cooling treatment is required to remove the parts. At this time, the conveying mechanism can be activated to transfer the heat inside the chamber 1 to the water in the water tank 3. During this process, the low temperature in the water will be absorbed into the chamber 1, achieving cooling of the inside of the chamber 1. At the same time, the heat inside the chamber 1 will also heat the water. The heated water is especially useful in winter and can be used for daily purposes such as hand washing and mopping, which is both environmentally friendly and energy-saving. When the temperature inside the chamber 1 drops to a safe range, the switch door 19 can be opened again to easily remove the parts from the chamber 1. The whole operation process is simple and convenient, which not only ensures the aging treatment of the parts but also achieves effective utilization of heat, reduces energy waste, and improves the practicality and environmental friendliness of the device.

[0024] In a further preferred embodiment of the present invention, the rotating mechanism includes: a motor 7 fixedly installed at the bottom of the housing 1, a first bevel gear 8 fixedly installed on the output shaft of the motor 7; and a second bevel gear 9 fixedly installed at the bottom end of the rotating shaft 5, the second bevel gear 9 meshing with the first bevel gear 8.

[0025] In this embodiment, the rotating mechanism is used to rotate the parts. When in use, the motor 7 is started, and the motor 7 drives the first bevel gear 8 to rotate slowly. The first bevel gear 8 will drive the second bevel gear 9 to rotate slowly, and the second bevel gear 9 will drive the rotating shaft 5 and the placement plate 6 to rotate slowly, so that the parts placed on the placement plate 6 also rotate slowly, thereby ensuring that each part is heated evenly, thus improving the quality of the aging treatment.

[0026] In a further preferred embodiment of this utility model, the gas delivery mechanism includes: a fan 10 fixedly installed on one side of the housing 1, an exhaust pipe 11 fixedly installed on the exhaust end of the fan 10, one end of the exhaust pipe 11 extending into the interior of the housing 1; an extraction pipe 12 fixedly installed on the air inlet end of the fan 10, the bottom end of the extraction pipe 12 extending into the interior of the water tank 3; a heat exchange pipe 13 fixedly installed on the water tank 3, one end of the heat exchange pipe 13 being fixedly connected to the bottom end of the extraction pipe 12, the other end of the heat exchange pipe 13 extending into the interior of the housing 1; and a diversion pipe 14 fixedly installed on the exhaust pipe 11, the diversion pipe 14 being provided with a plurality of air diffusers 15.

[0027] In this embodiment, the gas delivery mechanism is used for cooling. When it is necessary to cool the inside of the box 1, the fan 10 is started. The fan 10 draws the gas inside the box 1 into the exhaust pipe 11 through the heat exchange pipe 13 and the exhaust pipe 12. During this process, since the heat exchange pipe 13 is immersed in the water in the water tank 3, the heat exchange pipe 13 can transfer the temperature of the gas to the water, and the low temperature of the water will be transferred to the gas, so that the gas is effectively cooled. Thus, the temperature of the gas entering the exhaust pipe 11 will be lower. Then the exhaust pipe 11 will transfer this lower temperature gas to the diversion pipe 14, and finally discharge it from multiple air diffusers 15 to cool the inside of the box 1. This cycle continues. After a period of time, the temperature inside the box 1 can reach a safe temperature, which will not cause burns to the staff. It is convenient for the staff to open the switch door 19 to take the parts out of the box 1. The water in the water tank 3 will also be heated to the corresponding temperature. The heated water is especially useful in winter and can be used for daily purposes such as washing hands and mopping the floor, thereby realizing the effective use of heat and reducing energy waste.

[0028] In a further preferred embodiment of the present invention, a temperature sensor 16 is fixedly installed on the top of the housing 1, the detection probe of the temperature sensor 16 extends into the interior of the housing 1, and a controller is fixedly installed on one side of the housing 1.

[0029] In this embodiment, the temperature sensor 16 and the controller work together to ensure the accuracy of temperature control during the aging process. When the temperature reaches or exceeds the preset aging conditions, the temperature sensor 16 will send a signal in time, so that the controller can stop the operation of the heating component 4, and vice versa, thereby protecting the parts from high temperature damage and ensuring the quality of the aging process.

[0030] In a further preferred embodiment of the present invention, a water injection pipe 17 is fixedly installed on the top of the water tank 3, a hopper is fixedly installed on the water injection pipe 17, and a first valve is provided on the water injection pipe 17.

[0031] In this embodiment, the use of the water injection pipe 17 and the hopper allows workers to easily add water to the water tank 3. The use of the first valve allows the water injection pipe 17 to be sealed after the water has been added, so that the temperature inside the water tank 3 is not affected by the external temperature.

[0032] In a further preferred embodiment of the present invention, a discharge pipe 18 is fixedly installed on one side of the water tank 3, and a second valve is provided on the discharge pipe 18.

[0033] In this embodiment, the use of the drain pipe 18 and the second valve allows staff to conveniently drain the water in the water tank 3.

[0034] In a further preferred embodiment of the present invention, the housing 1 is provided with a loading and unloading port, and the loading and unloading port is provided with a switch door 19. The outer walls of the housing 1 and the water tank 3 are both provided with a heat insulation layer.

[0035] In this embodiment, the combination of the loading and unloading port and the opening and closing door 19 makes it convenient for workers to put parts into the box 1 and take parts out of the box 1. By setting the heat insulation layer on the outer wall of the box 1 and the water tank 3, the box 1 and the water tank 3 can better maintain the stability of their internal temperature.

[0036] In summary, compared with related technologies, this solution, through the use of two heating components 4, can raise the temperature inside the chamber 1 to the ideal conditions required for secondary aging treatment. The rotating mechanism ensures that the parts are uniformly heated by the two heating components 4, guaranteeing even heating of all parts and improving the quality of the aging treatment. The combined use of the temperature sensor 16 and the controller ensures accurate temperature control during the aging process. When the temperature reaches or exceeds the preset aging conditions, the device automatically stops the operation of the two heating components 4, and vice versa, thus protecting the parts from damage. To prevent damage from high temperatures and ensure the quality of the aging process, a conveying mechanism is used to remove parts. When parts need to be removed, the water in tank 3 carries away the heat from the chamber 1, and the temperature inside the chamber 1 is used to heat the water in tank 3. This reduces the internal temperature of the chamber 1 to a safe range, preventing burns to workers when removing parts, and also raises the water in tank 3 to the appropriate temperature. The heated water is especially useful in winter and can be used for everyday purposes such as handwashing and mopping. This is both environmentally friendly and energy-saving, thus achieving effective heat utilization, reducing energy waste, and improving the practicality and environmental friendliness of the device.

[0037] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.

[0038] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A box-type device for utilizing numerically controlled heat, characterized in that, include: The box body has multiple support columns fixedly installed at its bottom; A water tank for storing clean water is fixedly installed at the bottom of the multiple support columns; Two heating components are respectively fixedly installed on the inner walls of both sides of the box body; Rotate the shaft mounted on the housing, and fix a placement plate at the top of the shaft. The placement plate is used to place the parts to be subjected to secondary aging treatment. A rotating mechanism mounted on the housing for rotating parts; A gas delivery mechanism installed on the housing for cooling.

2. The box device for utilizing numerically controlled heat as described in claim 1, characterized in that, The rotating mechanism includes: A motor is fixedly installed at the bottom of the housing, and a first bevel gear is fixedly installed on the output shaft of the motor; A second bevel gear is fixedly installed at the bottom end of the shaft, and the second bevel gear meshes with the first bevel gear.

3. The box device for utilizing numerically controlled heat as described in claim 1, characterized in that, The gas delivery mechanism includes: A fan is fixedly installed on one side of the housing, and an exhaust pipe is fixedly installed on the exhaust end of the fan, with one end of the exhaust pipe extending into the interior of the housing; An air extraction pipe is fixedly installed on the air inlet end of the fan, and the bottom end of the air extraction pipe extends into the interior of the water tank; A heat exchange tube is fixedly installed on the water tank, one end of which is fixedly connected to the bottom end of the exhaust pipe, and the other end of which extends into the interior of the tank. A splitter pipe is fixedly installed on the exhaust pipe, and multiple air diffusers are provided on the splitter pipe.

4. The box device for utilizing numerically controlled heat as described in claim 1, characterized in that, A temperature sensor is fixedly installed on the top of the enclosure, and the detection probe of the temperature sensor extends into the interior of the enclosure. A controller is fixedly installed on one side of the enclosure.

5. The box device for utilizing numerically controlled heat as described in claim 1, characterized in that, A water injection pipe is fixedly installed on the top of the water tank, a hopper is fixedly installed on the water injection pipe, and a first valve is provided on the water injection pipe.

6. The box device for utilizing numerically controlled heat as described in claim 1, characterized in that, A discharge pipe is fixedly installed on one side of the water tank, and a second valve is installed on the discharge pipe.

7. The box device for utilizing numerically controlled heat as described in claim 1, characterized in that, The container has an opening for taking out and putting in water, and the opening is equipped with a door. Both the outer walls of the container and the water tank are provided with a heat insulation layer.

Citation Information

Patent Citations

  • Aluminum pipe aging treatment device

    CN213172483U