Eight-line white washing machine

By designing an 8-line bleaching machine, which combines electrolytic reaction and ultrasonic vibration with the flow of cleaning fluid, the problem of difficult-to-clean impurities on the surface of tungsten wires was solved, achieving a highly efficient tungsten wire cleaning effect and improving the quality and performance of tungsten wires.

CN223481336UActive Publication Date: 2025-10-28MEOW INTELLIGENT TECH (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202423076193.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-10-28
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

In existing technologies, tungsten wires are difficult to clean effectively due to the black graphite and impurities adhering to their surface during the production process, which affects the quality and performance of the tungsten wires.

Method used

An 8-wire whitewashing machine is designed, which includes an electrolytic tank, an ultrasonic alkaline cleaning tank, a cleaning tank and a drying box. Impurities on the surface of tungsten wire are removed through electrolytic reaction and ultrasonic vibration combined with the flow of cleaning liquid, and the independent control and cleaning of each tungsten wire is achieved.

Benefits of technology

It improves the cleaning efficiency of tungsten wire surface, effectively removes oxides, graphite powder and impurities, and enhances the cleaning effect of tungsten wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tungsten filament cleaning and processing, and discloses an eight-line white washing machine which comprises a rack, the rack is provided with an electrolytic bath, an ultrasonic alkaline cleaning tank, a cleaning tank, a drying box and tungsten filaments, the ultrasonic alkaline cleaning tank is arranged between the electrolytic bath and the cleaning tank, and the drying box is arranged between the cleaning tank and the tungsten filaments. The tungsten wire penetrates through the electrolytic bath, the ultrasonic alkaline cleaning tank, the cleaning tank and the drying box and penetrates out of the other end, and the drying box is arranged at the tail end of the rack and used for drying water on the surface of the cleaned tungsten wire. According to the eight-wire white washing machine, a tungsten wire enters from the rolling wheel on one side of the sealing plate on the rack, passes through the electrolytic bath, the ultrasonic alkaline washing tank, the cleaning tank and the drying box and then is output from the rolling wheel on the other side, impurities on the tungsten wire are removed through the combined action of ultrasonic vibration and flowing of cleaning liquid, and therefore the purpose that the surface of the tungsten wire is cleaned more thoroughly can be achieved.
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Description

Technical Field

[0001] This utility model relates to the field of tungsten wire cleaning and processing technology, specifically an 8-wire whitening machine. Background Technology

[0002] Tungsten filaments are mainly used in electric light sources such as incandescent lamps and halogen lamps. Tungsten filaments used as various light-emitting elements in light bulbs also require the addition of small amounts of potassium, silicon, and aluminum oxides during the smelting process. Tungsten filaments are generally drawn using various drawing dies. Their main uses are in manufacturing lamp filaments and high-speed cutting alloy steel, and they are also used in optical and chemical instruments.

[0003] During the production process, tungsten wires become contaminated with black graphite and impurities. Before electroplating, the tungsten wires need to be cleaned to improve their quality and performance. Therefore, cleaning the surface of the tungsten wires is of paramount importance and is one of the important processes before the tungsten wires are put into use. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides an 8-line whitening machine, which solves the problem of inconvenience in cleaning the surface of tungsten wires contaminated with black graphite and impurities during production.

[0006] (II) Technical Solution

[0007] To achieve the aforementioned purpose of facilitating the cleaning of black graphite and impurities from the surface of tungsten wires during production, this utility model provides the following technical solution: an 8-wire whitening machine, comprising a frame, on which are arranged an electrolytic tank, an ultrasonic alkaline washing tank, a cleaning tank, a drying chamber, and tungsten wires. The ultrasonic alkaline washing tank is located between the electrolytic tank and the cleaning tank. The tungsten wires pass through the electrolytic tank, the ultrasonic alkaline washing tank, the cleaning tank, and the drying chamber, and exit from the other end. The drying chamber is located at the end of the frame and is used to dry the moisture on the surface of the tungsten wires after cleaning.

[0008] Preferably, the electrolytic cell includes an anode electrolytic plate, a cathode electrolytic plate, an electrolytic single cell, a wiping single cell, an electrolytic mother cell, and an electrolytic water pump, wherein the anode electrolytic plate and the cathode electrolytic plate are located on both sides of the tungsten wire.

[0009] Preferably, the electrolytic cell is divided into an anode cell set on the anode electrolytic plate and a cathode cell set on the cathode electrolytic plate, wherein the anode cell and the cathode cell are located on both sides of the tungsten wire.

[0010] Preferably, the cleaning tank includes an ultrasonic cleaning tank, an ultrasonic wave, a main cleaning tank, and a cleaning water pump, with the cleaning water pump located outside the main cleaning tank.

[0011] Preferably, the tungsten wire passes through both the electrolysis tank and the ultrasonic cleaning tank.

[0012] Preferably, the frame is provided with a cleaning water tank, and the cleaning water pump is located inside the cleaning water tank.

[0013] Preferably, the tungsten wire is located above the ultrasonic wave and passes through the cleaning tank and the drying chamber.

[0014] Preferably, the two ends of the frame are provided with rollers for conveying tungsten wire.

[0015] Compared with the prior art, this utility model provides an 8-line bleaching machine, which has the following beneficial effects:

[0016] 1. In this 8-line bleaching machine, the electrolytic single tank in this structure is single-wire single-control, and the entire electrolytic main tank can control 8 lines separately. Therefore, it can clean 8 groups of tungsten wires at the same time, improving the cleaning efficiency of tungsten wires.

[0017] 2. This 8-line washing machine uses electrolytic cleaning to remove oxides, graphite powder, and impurities from the surface of tungsten wires through electrode reactions, thereby cleaning the impurities on the surface of the tungsten wires.

[0018] 3. This 8-line bleaching machine, through the combined action of ultrasonic vibration and the flow of cleaning fluid, can effectively remove impurities from the tungsten wire, achieving the purpose of cleaning the surface of the tungsten wire and thus improving the cleaning effect of the tungsten wire surface. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a combined diagram of the anode electrolysis plate and cathode electrolysis plate of this utility model.

[0021] Figure 3 This is a main sectional view of the structure of this utility model;

[0022] Figure 4 This is a top view of the structure of this utility model;

[0023] Figure 5 This is a front view of the structure of this utility model;

[0024] Figure 6 This is a schematic diagram of the tungsten wire distribution in the structure of this utility model.

[0025] The components include: 1. Electrolytic cell; 2. Electrolytic mother cell; 3. Cleaning tank; 4. Cleaning mother cell; 5. Drying oven; 6. Electrolytic water pump; 7. Cleaning water pump; 8. Tungsten wire; 9. Anode electrolytic plate; 10. Anode tank; 11. Cathode electrolytic plate; 12. Cathode tank; 13. Frame. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-6 This utility model provides an 8-line bleaching machine, including a frame 13. The frame 13 is equipped with an electrolytic tank 1, an ultrasonic alkaline washing tank, a cleaning tank 3, a drying chamber 5, and tungsten wires 8. The ultrasonic alkaline washing tank is located between the electrolytic tank 1 and the cleaning tank 3. The tungsten wires 8 pass through the electrolytic tank 1, the ultrasonic alkaline washing tank, the cleaning tank 3, and the drying chamber 5, and exit from the other end. The drying chamber 5 is located at the end of the frame 13 and is used to dry the moisture on the surface of the tungsten wires 8 after cleaning. The tungsten wires 8 enter from a roller on one side of the sealing plate on the frame 13, pass through the electrolytic tank 1, the ultrasonic alkaline washing tank, the cleaning tank 3, and the drying chamber 5, and then exit from the roller on the other side. During this process, impurities on the surface of the tungsten wires 8 can be cleaned.

[0028] Furthermore, the electrolytic cell 1 includes an anode electrolytic plate 9, a cathode electrolytic plate 11, an electrolytic single cell, a wiping single cell, an electrolytic mother cell 2, and an electrolytic water pump 6. The anode electrolytic plate 9 and the cathode electrolytic plate 11 are located on both sides of the tungsten wire 8. Electrolytic cleaning utilizes the action of current to remove oxides, graphite powder, and impurities from the surface of the tungsten wire through electrode reactions.

[0029] Furthermore, the electrolytic cell is divided into an anode cell 10 set on the anode electrolysis plate 9 and a cathode cell 12 set on the cathode electrolysis plate 11. The anode cell 10 and the cathode cell 12 are located on both sides of the tungsten wire 8. The anode water and the cathode water cannot mix with each other. The anode water undergoes an anode reaction, and the cathode water is used for cleaning.

[0030] Furthermore, the cleaning tank 3 includes an ultrasonic cleaning tank, ultrasonic waves, a cleaning mother tank 4, and a cleaning water pump 7. The cleaning water pump 7 is located outside the cleaning mother tank 4, which facilitates the cleaning of impurities on the surface of the tungsten wire 8 by means of the ultrasonic cleaning tank, ultrasonic waves, the cleaning mother tank 4, and the cleaning water pump 7.

[0031] Furthermore, the tungsten wire 8 passes through the electrolytic single tank and the ultrasonic cleaning tank. The tungsten wire 8 passes through the electrolytic single tank and reaches the ultrasonic cleaning tank. This electrolytic single tank is a single wire single control, and the entire electrolytic main tank can control 8 wires separately.

[0032] Furthermore, the frame 13 is equipped with a cleaning water tank, and the cleaning water pump 7 is located inside the cleaning water tank, so that the surface of the tungsten wire 8 can be cleaned by the cleaning water pump 7.

[0033] Furthermore, the tungsten wire 8 is located above the ultrasonic wave. The tungsten wire 8 passes through the cleaning water tank and the drying chamber 5. The tungsten wire 8 passes above the ultrasonic wave, through the cleaning water tank, and enters the drying chamber 5. The impurities on the tungsten wire are removed by the combined action of ultrasonic vibration and the flow of cleaning liquid. Finally, the tungsten wire 8 is dried by the drying chamber 5.

[0034] Furthermore, rollers for conveying tungsten wire 8 are provided at both ends of the frame 13, so that tungsten wire 8 can enter through one side roller and exit through the other side roller.

[0035] In use, the tungsten wire 8 enters through a roller on one side of the sealing plate on the frame 13, passes through the electrolytic cell 1, the ultrasonic alkaline washing tank, the cleaning tank 3, and the drying chamber 5, and then exits through a roller on the other side. During this process, the tungsten wire 8 passes through the single electrolytic cell and reaches the ultrasonic cleaning tank. The single electrolytic cell is individually controlled, and the entire main electrolytic cell can control 8 wires separately. Therefore, it is possible to clean 8 sets of tungsten wires 8 simultaneously. Electrolytic cleaning uses the action of current to remove oxides, graphite powder, and impurities from the surface of the tungsten wire through electrode reactions. The tungsten wire 8 passes above the ultrasonic waves and through the cleaning water tank. At the same time, the ultrasonic vibration and the flow of the cleaning liquid work together to remove impurities from the tungsten wire. Then, the tungsten wire 8 enters the drying chamber 5 and is dried by the drying chamber 5.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

A 1.8-line bleaching machine, including a frame (13), characterized in that: The frame (13) is provided with an electrolytic cell (1), an ultrasonic alkaline washing tank, a cleaning tank (3), a drying box (5), and a tungsten wire (8). The ultrasonic alkaline washing tank is located between the electrolytic cell (1) and the cleaning tank (3). The tungsten wire (8) passes through the electrolytic cell (1), the ultrasonic alkaline washing tank, the cleaning tank (3), and the drying box (5), and exits from the other end. The drying box (5) is located at the end of the frame (13) and is used to dry the moisture on the surface of the tungsten wire (8) after cleaning.

2. The 8-line bleaching machine according to claim 1, characterized in that: The electrolytic cell (1) includes an anode electrolytic plate (9), a cathode electrolytic plate (11), an electrolytic single cell, a wiping single cell, an electrolytic mother cell (2), and an electrolytic water pump (6). The anode electrolytic plate (9) and the cathode electrolytic plate (11) are located on both sides of the tungsten wire (8).

3. The 8-line bleaching machine according to claim 2, characterized in that: The single electrolytic cell is divided into an anode cell (10) set on the anode electrolytic plate (9) and a cathode cell (12) set on the cathode electrolytic plate (11). The anode cell (10) and the cathode cell (12) are located on both sides of the tungsten wire (8).

4. The 8-line bleaching machine according to claim 3, characterized in that: The cleaning tank (3) includes an ultrasonic cleaning tank, an ultrasonic wave, a cleaning mother tank (4), and a cleaning water pump (7), with the cleaning water pump (7) located outside the cleaning mother tank (4).

5. The 8-line bleaching machine according to claim 4, characterized in that: The tungsten wire (8) runs through the electrolysis tank and the ultrasonic cleaning tank.

6. The 8-line bleaching machine according to claim 5, characterized in that: The frame (13) is equipped with a cleaning water tank, and the cleaning water pump (7) is located inside the cleaning water tank.

7. The 8-line bleaching machine according to claim 6, characterized in that: The tungsten wire (8) is located above the ultrasonic wave and passes through the cleaning tank and the drying box (5).

8. The 8-line bleaching machine according to claim 1, characterized in that: The frame (13) is provided with rollers at both ends for conveying tungsten wire (8).