Pneumatic brake structure on impact table

By using pneumatic control of the brake cylinder and brake rubber in the pneumatic brake structure, the problems of complex installation and hydraulic oil leakage of the existing pneumatic brake structure are solved, and the installation is simplified and the cleanliness of the equipment is improved.

CN223483229UActive Publication Date: 2025-10-28苏州笛灵科技有限公司
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Patent Information

Application Number
CN202422245157.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-10-28
Estimated Expiration
2034-09-13

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  • Figure CN223483229U_ABST
    Figure CN223483229U_ABST
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Abstract

The pneumatic brake structure on the impact table comprises a stand column and a brake cylinder, the stand column is located in the middle of the brake cylinder, an upper brake installation plate is installed at the position, located on the outer wall of the stand column, of the top of the brake cylinder, and a lower brake installation plate is installed at the position, located on the outer wall of the stand column, of the bottom of the brake cylinder. Brake rubber is arranged at the position, tightly attached to the outer wall of the stand column, in the brake cylinder, an air channel connector is formed in the middle of the outer wall of the brake cylinder, and a cavity is formed between the interior of the brake cylinder and the brake rubber. According to the pneumatic brake structure on the impact table, the cavity is formed in the brake cylinder and the brake rubber, air is supplied inwards through the air channel connector on the brake cylinder, the brake rubber is extruded, the brake rubber is expanded and deformed to tightly hold the stand column, the brake action is achieved, when the brake is released, compressed air is released from the air channel connector, and the air channel connector is closed. The brake rubber loses the holding force after retracting, and the pneumatic brake structure can move up and down along the stand column.
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Description

Technical Field

[0001] This utility model relates to the field of pneumatic braking technology, and in particular to a pneumatic braking structure for an impact platform. Background Technology

[0002] A pneumatic brake structure is a support device for braking a pneumatic impact collision platform. Pneumatic impact collision platforms often use hydraulic braking mechanisms. High-pressure hydraulic oil is injected into pistons on both sides of the platform through a booster cylinder, which pushes the pistons to clamp the column and achieve the braking effect. With the continuous development of technology, people have increasingly higher requirements for the manufacturing process of pneumatic brake structures.

[0003] Existing braking structures have certain drawbacks. Hydraulic brakes are relatively complex, requiring the assembly of parts such as pistons, seals, guide seats, and platforms, making installation complicated and difficult. Hydraulic brakes operate at high pressures, and if the seals are not installed correctly or age, hydraulic oil leakage can easily occur, reducing braking force and polluting the workshop environment. Pneumatic impact test benches primarily use compressed gas as their power source. Using a booster cylinder for the brake increases the use of hydraulic oil, increasing the complexity of maintenance and requiring consideration of hydraulic oil deterioration and replacement. Therefore, we propose a pneumatic braking structure for the impact test bench. Utility Model Content

[0004] Technical problem solved: In view of the shortcomings of the prior art, this utility model provides a pneumatic brake structure for an impact platform. There is a cavity between the brake cylinder and the brake rubber. Air is supplied into the cavity through the air passage interface on the brake cylinder, which compresses the brake rubber, causing it to expand and deform and clamp the column to achieve the braking action. When the brake is released, the compressed gas is released from the air passage interface, and the brake rubber retracts and loses its clamping force. The pneumatic brake structure can move up and down along the column, which can effectively solve the problems in the background art.

[0005] Technical Solution: To achieve the above objectives, the technical solution adopted by this utility model is as follows: a pneumatic brake structure for an impact platform, comprising a column and a brake cylinder, wherein the column is located in the middle of the brake cylinder, an upper brake mounting plate is installed on the top of the brake cylinder at a position on the outer wall of the column, a lower brake mounting plate is installed on the bottom of the brake cylinder at a position on the outer wall of the column, a brake rubber is provided inside the brake cylinder in close contact with the outer wall of the column, an air passage interface is provided in the middle of the outer wall of the brake cylinder, and a cavity is provided between the inside of the brake cylinder and the brake rubber.

[0006] Preferably, there is a cavity between the brake cylinder and the brake rubber, and the cavity is supplied with air through the air passage interface on the brake cylinder, and the brake rubber is compressed and controlled by the gas.

[0007] Preferably, during braking, the air inlet receives air and compresses the brake rubber, which then expands and deforms to grip the column, thus achieving the braking action.

[0008] Preferably, when the brake is released, compressed gas is released at the air inlet, and the brake rubber retracts and loses its grip on the column, thus releasing the brake.

[0009] Preferably, the gas line interface is connected to a gas compressor, and a gas line pipe, a gas line connector and a flange are connected between the gas line interface and the gas compressor. A sealing ring is positioned on the inner side of both the gas line connector and the flange. The gas line connector is located inside the gas line interface, and the flange is located outside the gas line interface.

[0010] Preferably, the gas compressor controls the input and release of compressed air at the gas line interface through a gas line pipe, and is sealed by a gas line connector, flange and sealing ring.

[0011] Beneficial Effects: Compared with the prior art, this utility model provides a pneumatic brake structure for an impact platform, which has the following beneficial effects: This pneumatic brake structure for an impact platform reduces the involvement of hydraulic oil, using only compressed air to provide power and braking force, thus optimizing the cleanliness of the equipment; the original hydraulic brake required the piston to be installed in the guide seat, which was cumbersome and difficult, while the pneumatic brake greatly optimizes the installation process; the pneumatic brake, as a separate component, can be built into the sides of the platform or placed on top of the platform, making the connection method more flexible and versatile. The brake cylinder and the brake rubber have a cavity inside, and air is supplied into the cavity through the air passage interface on the brake cylinder, squeezing the brake rubber, causing the brake rubber to expand and deform and clamp the column, thus achieving the braking action. When the brake is released, the compressed gas is released from the air passage interface, the brake rubber retracts and loses its clamping force, and the pneumatic brake structure can move up and down along the column. The entire pneumatic brake structure is simple in structure, easy to operate, and has a better effect than the traditional method. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of a pneumatic brake structure on an impact platform according to the present invention.

[0013] Figure 2 This is a schematic diagram of the structure of a pneumatic brake structure on an impact platform connected to a gas compressor according to the present invention.

[0014] In the diagram: 1. Column; 2. Brake cylinder; 3. Air inlet; 4. Brake rubber; 5. Upper brake mounting plate; 6. Lower brake mounting plate; 7. Cavity; 8. Gas compressor; 9. Air pipe; 10. Air connector; 11. Flange; 12. Sealing ring. Detailed Implementation

[0015] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. However, those skilled in the art will understand that the embodiments described below are only some embodiments of this utility model, not all embodiments, and are only used to illustrate this utility model, and should not be regarded as limiting the scope of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Where specific conditions are not specified in the embodiments, conventional conditions or conditions recommended by the manufacturer shall be followed. Where the manufacturers of reagents or instruments are not specified, they are all conventional products that can be purchased commercially.

[0016] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0018] like Figure 1 , 2 As shown, a pneumatic brake structure for an impact platform includes a column 1 and a brake cylinder 2. The column 1 is located in the middle of the brake cylinder 2. An upper brake mounting plate 5 is installed on the top of the brake cylinder 2 at the position of the outer wall of the column 1, and a lower brake mounting plate 6 is installed on the bottom of the brake cylinder 2 at the position of the outer wall of the column 1. A brake rubber 4 is provided inside the brake cylinder 2 in close contact with the outer wall of the column 1. An air passage interface 3 is provided in the middle of the outer wall of the brake cylinder 2. A cavity 7 is provided between the brake cylinder 2 and the brake rubber 4. Air is supplied into the cavity through the air passage interface on the brake cylinder, which compresses the brake rubber, causing it to expand and deform, and then grip the column to achieve the braking action. When the brake is released, the compressed gas is released from the air passage interface, and the brake rubber retracts and loses its gripping force. The pneumatic brake structure can move up and down along the column.

[0019] Furthermore, there is a cavity 7 between the brake cylinder 2 and the brake rubber 4, and air is supplied into the cavity 7 through the air passage interface 3 on the brake cylinder 2, and the air compresses and controls the brake rubber 4.

[0020] Furthermore, during braking, the air inlet 3 receives air and compresses the brake rubber 4. After the brake rubber 4 expands and deforms, it grips the column 1 to achieve the braking action.

[0021] Furthermore, when the brake is released, compressed gas is released at the air inlet 3, and the brake rubber 4 retracts and loses its grip on the column 1, thus releasing the brake.

[0022] Furthermore, the gas interface 3 is connected to a gas compressor 8, and a gas pipe 9, a gas connector 10, and a flange 11 are connected between the gas interface 3 and the gas compressor 8. A sealing ring 12 is positioned on the inner side of both the gas connector 10 and the flange 11. The gas connector 10 is located inside the gas interface 3, and the flange 11 is located outside the gas interface 3.

[0023] Furthermore, the gas compressor 8 controls the input and release of compressed air at the gas interface 3 through the gas pipe 9, and is sealed through the gas connector 10, flange 11 and sealing ring 12.

[0024] Working principle: This utility model includes a column 1, a brake cylinder 2, an air passage interface 3, a brake rubber 4, an upper brake mounting plate 5, a lower brake mounting plate 6, a cavity 7, a gas compressor 8, an air passage pipe 9, an air passage connector 10, a flange 11, and a sealing ring 12. To reduce the use of air, hydraulic, and electrical components on the pneumatic impact collision platform, the original hydraulic brake was changed to a pneumatic brake, optimizing the complexity of brake installation and improving the operability of maintenance. The brake cylinder and the brake rubber share a cavity. Air is supplied to the cavity through the air passage interface on the brake cylinder, compressing the brake rubber and causing it to expand. After deformation, it grips the column to achieve the braking action. When the brake is released, compressed gas is released from the air circuit interface, and the brake rubber retracts and loses its gripping force. The pneumatic brake structure can move up and down along the column, reducing the involvement of the original hydraulic oil and using only compressed air to provide power and braking force, thus optimizing the cleanliness of the equipment. The original hydraulic brake required the piston to be installed in the guide seat, which was a complicated and difficult installation process. The installation process has been greatly optimized after the adjustment to the pneumatic brake. As a separate component, the pneumatic brake can be built into the sides of the table or placed on top of the table, making the connection method more flexible and versatile.

[0025] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A pneumatic brake structure for an impact platform, comprising a column (1) and a brake cylinder (2), characterized in that: The column (1) is located in the middle of the brake cylinder (2). The top of the brake cylinder (2) is equipped with an upper brake mounting plate (5) located on the outer wall of the column (1). The bottom of the brake cylinder (2) is equipped with a lower brake mounting plate (6) located on the outer wall of the column (1). The brake cylinder (2) is equipped with a brake rubber (4) located inside the column (1) in close contact with the outer wall of the column (1). An air passage interface (3) is provided in the middle of the outer wall of the brake cylinder (2). A cavity (7) is provided between the inside of the brake cylinder (2) and the brake rubber (4).

2. The pneumatic brake structure on an impact platform according to claim 1, characterized in that: There is a cavity (7) between the brake cylinder (2) and the brake rubber (4), and the cavity (7) is supplied with air through the air passage interface (3) on the brake cylinder (2), and the brake rubber (4) is compressed and controlled by the gas.

3. The pneumatic brake structure on an impact platform according to claim 1, characterized in that: When braking, the air inlet (3) receives air and squeezes the brake rubber (4). After the brake rubber (4) expands and deforms, it hugs the column (1) to achieve the braking action.

4. The pneumatic brake structure on an impact platform according to claim 1, characterized in that: When the brake is released, compressed gas is released at the position of the air inlet (3), and the brake rubber (4) retracts and loses its gripping force with the column (1), thus realizing the brake release action.

5. The pneumatic brake structure on an impact platform according to claim 1, characterized in that: The gas interface (3) is connected to a gas compressor (8). A gas pipe (9), a gas connector (10), and a flange (11) are connected between the gas interface (3) and the gas compressor (8). A sealing ring (12) is positioned on the inner side of both the gas connector (10) and the flange (11). The gas connector (10) is located inside the gas interface (3), and the flange (11) is located outside the gas interface (3).

6. The pneumatic brake structure on an impact platform according to claim 5, characterized in that: The gas compressor (8) controls the input and release of compressed air at the gas interface (3) through the gas pipe (9), and is sealed through the gas connector (10), flange (11) and sealing ring (12).