Instant rice primary drying and vibration scattering equipment
By using a vibration motor and heating system in the instant rice drying equipment to ensure uniform heat distribution and material dispersion, the problems of uneven moisture and adhesion in the instant rice drying process are solved, achieving efficient and uniform drying effects.
Patent Information
- Application Number
- CN202423065537.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-12
AI Technical Summary
The existing instant rice primary drying and shaking equipment has uneven moisture distribution and continuous lumps inside and outside the material during the drying process, which affects the product quality.
The horizontal screen and heating system driven by a vibration motor evenly distributes hot air and guides the material in a jumping and throwing motion, ensuring uniform heat distribution and material dispersion to avoid sticking.
It achieves uniform drying and rapid cooling of materials, avoids material adhesion, and improves drying quality and production efficiency.
Smart Images
Figure CN223484769U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of instant rice processing technology, specifically relating to a device for the initial drying and shaking of instant rice. Background Technology
[0002] Instant rice, also known as convenient rice, is a type of rice product that has undergone special processing, pre-dehydration and drying, and then sealed packaging. Before consumption, this type of rice only needs to be simply heated or watered to restore its texture and flavor to be close to that of fresh rice in a short time. During the processing, the material that has been extruded and cooked usually contains a large amount of moisture and has a certain degree of stickiness, so it needs to be further vibrated and dried to disperse and dry the material.
[0003] In the process of using existing instant rice primary drying and shaking equipment, the material usually contains a lot of moisture and has a certain degree of stickiness after being extruded and cooked. If the material in this state is dried directly, it will often lead to uneven distribution of moisture inside and outside, and also cause the material to clump together, which seriously affects the final quality of the product. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a device for the initial drying and shaking of instant rice, so as to solve the problems caused by uneven distribution of internal and external moisture during the drying process and the occurrence of clumping.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A device for the initial drying and shaking of instant rice includes:
[0007] Connection box;
[0008] The top of the connecting box is equipped with a processing structure, one end of the connecting box is equipped with a vibration motor, and the other end of the connecting box is equipped with multiple mounting tubes at equal intervals. One end of each mounting tube is connected to a connecting tube, and one end of the connecting tube is equipped with a bend. The end of the bend away from the connecting tube is equipped with a drying device.
[0009] The processing structure includes a connecting frame, a connecting cover, and a horizontal mesh plate. The connecting cover is installed on both sides of the top of the connecting frame. Multiple connecting rods are installed at equal intervals between the inner walls of the connecting cover. Multiple observation ports are provided at equal intervals on both sides of the inner walls of the connecting cover. The horizontal mesh plate is located in the middle of the top of the connecting frame. Multiple mounting holes are opened at the top of the connecting cover. The connecting frame is installed on the top of the connecting box.
[0010] Preferably, multiple round tubes are installed at equal intervals at the top of the processing structure, and an air outlet pipe is fixedly connected to the top of the round tubes. Two support frames are installed on both sides of the bottom end of the air outlet pipe. A feed inlet is installed at one end of the processing structure, and a motor is installed on one side of the connecting box.
[0011] Preferably, the mounting hole is installed together with the round tube.
[0012] Preferably, the connecting frame communicates with the interior of the connecting box, and the connecting cover is configured as a U-shaped structure.
[0013] Preferably, the bottom end of the circular tube, the bottom end of the connecting box, and the bottom end of the drying equipment are all located on the same horizontal plane.
[0014] Preferably, the feed inlet is connected to the inside of the connecting cover.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] (1) By setting up a vibration motor, a horizontal screen, a connecting cover, a connecting frame, a drying device, a bend, a connecting pipe, and an installation pipe, after the drying device is started, the device immediately begins to heat the collected air. The heated air is then introduced into the bend, and then the connecting pipe and installation pipe evenly introduce the air into each corner of the connecting box to ensure uniform heat distribution. At the same time, the vibration motor is also started. Under the action of vibration, the material jumps and throws forward continuously along the horizontal screen under the guidance of the horizontal screen. The material is heated evenly and the drying effect is good. At the same time, it can also have a shaking effect on the material to avoid the material from sticking together and improve the drying quality of the material.
[0017] (2) During the material drying process, the material exhibits a dynamic motion state of jumping, throwing and continuously moving forward. This not only ensures that the damage to the material surface is minimized, but also enables the material to achieve uniform drying and cooling in a very short time. The drying process is synchronized with the movement of the material. This design realizes the shaking and dispersing of continuous material, effectively avoids material adhesion, greatly saves production time, and significantly improves overall work efficiency. Attached Figure Description
[0018] Figure 1 This is one of the perspective views of this utility model;
[0019] Figure 2 This is a second perspective view of the present utility model;
[0020] Figure 3 This is the third perspective view of the present utility model;
[0021] Figure 4 This is a perspective view of the processing structure of this utility model;
[0022] In the diagram: 1. Connecting box; 2. Mounting pipe; 3. Connecting pipe; 4. Bend; 5. Drying equipment; 6. Motor; 7. Processing structure; 8. Feed inlet; 9. Support frame; 10. Air outlet pipe; 11. Vibration motor; 12. Round pipe; 71. Connecting frame; 72. Connecting cover; 73. Connecting rod; 74. Observation port; 75. Horizontal mesh plate; 76. Mounting hole. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example 1:
[0025] Please see Figure 1 - Figure 4 As shown, a device for the initial drying and shaking of instant rice includes:
[0026] Connect box 1;
[0027] A processing structure 7 is installed at the top of the connecting box 1. A vibration motor 11 is installed at one end of the connecting box 1. Multiple installation pipes 2 are installed at equal intervals at the other end of the connecting box 1. A connecting pipe 3 is installed at one end of the installation pipes 2. A bend 4 is installed on the outer surface of one end of the connecting pipe 3. A drying device 5 is installed at the end of the bend 4 away from the connecting pipe 3.
[0028] The processing structure 7 includes a connecting frame 71, a connecting cover 72, and a horizontal mesh plate 75. The connecting cover 72 is installed on both sides of the top of the connecting frame 71. Multiple connecting rods 73 are installed at equal intervals between the inner walls of the connecting cover 72. Multiple observation ports 74 are provided at equal intervals on both sides of the inner walls of the connecting cover 72. The horizontal mesh plate 75 is located in the middle of the top of the connecting frame 71. Multiple mounting holes 76 are opened at the top of the connecting cover 72. The connecting frame 71 is installed on the top of the connecting box 1.
[0029] As can be seen from the above, after the drying equipment 5 is started, the equipment begins to heat the collected air. The heated air is then introduced into the bent pipe 4 that is closely connected to it. The bent pipe 4 then guides the hot air to multiple reasonably distributed installation pipes 2 through the connecting pipe 3 installed thereon. The installation pipes 2 then distribute the hot air evenly to each corner of the connecting box 1 to ensure that the entire drying space can receive sufficient heat supply.
[0030] At the same time, the vibration motor 11 is started, causing the processing structure 7 to vibrate regularly. The material is introduced into the combined structure of the connecting frame 71 and the connecting cover 72 through the feed port 8. Under the guidance of the horizontal mesh plate 75, the material exhibits a unique and efficient dynamic.
[0031] Hot air blows upwards from the bottom, passes through the horizontal mesh plate 75, and fully exchanges heat and transfers mass with the material layer. During this process, the moisture in the material is rapidly evaporated, achieving efficient dehydration and drying. At the same time, the vibration helps to disperse materials that may stick together, ensuring the uniformity of the drying effect. Thus, the entire drying process is not only highly efficient and energy-saving, but also ensures high-quality drying and dispersion of materials.
[0032] Depend on Figure 1 and Figure 4 It can be seen that mounting hole 76 is installed together with round tube 12;
[0033] The connecting frame 71 is connected to the interior of the connecting box 1, and the connecting cover 72 is set as a U-shaped structure.
[0034] As can be seen from the above, by installing the mounting hole 76 and the round tube 12, an efficient hot air exhaust channel is constructed. With this setting, the hot air generated during the drying process can flow smoothly from the mounting hole 76 into the round tube 12 and eventually be discharged outside the system, thereby ensuring good ventilation and effective heat release in the entire drying environment.
[0035] Example 2:
[0036] refer to Figure 4 As shown, multiple round tubes 12 are installed at equal intervals at the top of the processing structure 7. The top of the round tubes 12 are all fixedly connected to an air outlet 10. Two support frames 9 are installed on both sides of the bottom end of the air outlet 10. A feed inlet 8 is installed at one end of the processing structure 7, and a motor 6 is installed on one side of the connecting box 1.
[0037] As can be seen from the above, hot air passes through the horizontal mesh plate 75 from the bottom upwards, passes through the material layer, and after sufficient heat and mass transfer, it is discharged from the exhaust port to achieve the purpose of dehydration and drying.
[0038] Preferably, the bottom end of the circular tube 12, the bottom end of the connecting box 1, and the bottom end of the drying equipment 5 are all located on the same horizontal plane;
[0039] The feed inlet 8 is connected to the interior of the connecting cover 72.
[0040] As can be seen from the above, the feed inlet 8 is configured to communicate with the inside of the connecting cover 72, so that the feed can be introduced from the feed inlet 8 onto the horizontal mesh plate 75 inside the connecting cover 72.
[0041] Furthermore, this design is applied to the initial drying process of instant rice. After the drying equipment 5 is started, the equipment immediately begins to heat the collected air. The heated air is then introduced into the inside of the bent pipe 4. The bent pipe 4 further distributes the hot air into multiple installation pipes 2 through its installed connecting pipe 3. The role of these installation pipes 2 is crucial. They are responsible for evenly introducing the air into every corner of the connecting box 1 to ensure uniform heat distribution.
[0042] At the same time, the vibration motor 11 is also started, which causes the processing structure 7 to start vibrating in an orderly manner. Under such vibration, the material is smoothly introduced into the area formed by the connecting frame 71 and the connecting cover 72 through the feed port 8. Under the guidance of the horizontal mesh plate 75, the material exhibits a dynamic motion state of jumping, throwing and continuously moving forward.
[0043] Meanwhile, hot air blows upwards from below, passing through the material layer on the horizontal mesh plate 75. During this process, sufficient heat and mass transfer occurs between the hot air and the material, ensuring effective dehydration and drying of the material. After completing heat and mass transfer, the hot air is finally discharged smoothly into the air outlet pipe 10 through the circular pipe 12. The air outlet pipe 10 is responsible for expelling this hot air with moisture from the system, thereby achieving the dehydration, drying, and dispersion effects of the material. The whole process is both efficient and smooth, ensuring the stability and quality of material processing.
[0044] All standard parts used in this invention can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all use conventional models in the prior art, and the circuit connections also use conventional connection methods in the prior art, which will not be detailed here. Any content not described in detail in this specification belongs to the prior art known to those skilled in the art.
[0045] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. "A plurality of" means two or more, unless otherwise explicitly specified.
[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for the initial drying and shaking of instant rice, characterized in that, include: Connection box (1); The top of the connecting box (1) is equipped with a processing structure (7), a vibration motor (11) is installed at one end of the connecting box (1), and multiple installation pipes (2) are installed at equal distances at the other end of the connecting box (1). A connecting pipe (3) is installed at one end of each installation pipe (2). A bend (4) is installed on the outer surface of one end of the connecting pipe (3). A drying device (5) is installed at the end of the bend (4) away from the connecting pipe (3). The processing structure (7) includes a connecting frame (71), a connecting cover (72), and a horizontal mesh plate (75). The connecting cover (72) is installed on both sides of the top of the connecting frame (71). Multiple connecting rods (73) are installed at equal intervals between the inner walls of the connecting cover (72). Multiple observation ports (74) are provided at equal intervals on both sides of the inner wall of the connecting cover (72). The horizontal mesh plate (75) is located in the middle of the top of the connecting frame (71). Multiple mounting holes (76) are opened at the top of the connecting cover (72). The connecting frame (71) is installed on the top of the connecting box (1).
2. The device for initial drying and shaking of instant rice according to claim 1, characterized in that: Multiple round tubes (12) are installed at equal intervals at the top of the processing structure (7). The top of the round tubes (12) are all fixedly connected to an air outlet pipe (10). Two support frames (9) are installed on both sides of the bottom end of the air outlet pipe (10). A feed inlet (8) is installed at one end of the processing structure (7). A motor (6) is installed on one side of the connecting box (1).
3. The device for initial drying and shaking of instant rice according to claim 1, characterized in that: The mounting hole (76) is installed together with the round tube (12).
4. The device for initial drying and shaking of instant rice according to claim 1, characterized in that: The connecting frame (71) communicates with the interior of the connecting box (1), and the connecting cover (72) is configured as a U-shaped structure.
5. The device for initial drying and shaking of instant rice according to claim 2, characterized in that: The bottom end of the circular tube (12), the bottom end of the connecting box (1), and the bottom end of the drying equipment (5) are all located on the same horizontal plane.
6. The device for initial drying and shaking of instant rice according to claim 2, characterized in that: The feed inlet (8) is connected to the inside of the connecting cover (72).