Printed circuit board (PCB) machine vision detection device
By integrating fill light and dust collection mechanisms into the PCB inspection device, the problems of PCB damage and dust influence during the inspection process are solved, and efficient and accurate automated inspection is achieved.
Patent Information
- Application Number
- CN202422886411.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Existing PCB inspection devices are prone to damaging the boards when removing components and lack fill light and dust removal functions, resulting in poor inspection results.
A machine vision inspection device for PCB boards was designed, which includes a fill light mechanism, a dust collection mechanism, and an adjustment mechanism. The fill light strip is used to fill light on the PCB board, and a dust collection head is used to absorb dust. The device is integrated into the conveyor device to achieve automated inspection.
It improves the accuracy and efficiency of detection, avoids damage to PCB boards when removing parts, effectively removes dust, and ensures detection results.
Smart Images

Figure CN223485867U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of PCB board technology, and specifically to a PCB board machine vision inspection device. Background Technology
[0002] PCB, or Printed Circuit Board, is a crucial component in the electronics industry. Almost every electronic device with integrated circuits or other electronic components requires PCBs for electrical interconnection. Visual inspection devices are used during PCB production to inspect the PCBs.
[0003] Patent publication number CN213544432U discloses a PCB board inspection device based on machine vision, including an inspection mechanism, a display screen, a control panel, and a base. A support column is fixedly provided in the middle of the upper side of the base, and an inspection table is rotatably mounted on the upper side of the support column. Four positioning slots are evenly opened in a ring on the upper side of the inspection table. Each of the four positioning slots is connected to a rotating slot that passes through the inspection table. The area of the rotating slot is larger than the area of the positioning slot. Each of the four rotating slots is provided with a placement component.
[0004] To address the problem that thin PCBs are inconvenient to handle and prone to damage during unloading, existing technologies employ continuous PCB inspection to reduce loading and unloading operations, thereby improving inspection efficiency and avoiding damage caused by repeated loading and unloading. However, this approach still suffers from issues such as a lack of supplementary lighting and the inability to perform dust removal, leading to poor inspection results. Utility Model Content
[0005] The purpose of this invention is to provide a PCB board machine vision inspection device to solve the problems mentioned in the background art.
[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0007] A PCB board machine vision inspection device includes a support column, a connecting plate fixedly connected to the upper surface of the support column, a conveying device fixedly connected to the upper surface of the connecting plate, a supplementary lighting mechanism fixedly connected to the outer surface of the conveying device, a dust suction mechanism fixedly connected to the upper surface of the connecting plate, an adjustment mechanism fixedly connected to the left side of the upper surface of the connecting plate, a support rod fixedly connected to the upper surface of the connecting plate, and a display screen fixedly connected to the upper surface of the support rod.
[0008] The supplementary lighting mechanism includes a placement box, the lower surface of which is fixedly connected to the outer surface of the conveying device, and a supplementary lighting plate is fixedly connected to the bottom of the inner surface of the placement box.
[0009] A further improvement of this utility model is that: a supplementary light strip is fixedly connected to the side wall of the placement box, a control switch is fixedly connected to the outer surface of the placement box, and a PCB board is movably connected to the upper surface of the supplementary light plate.
[0010] A further improvement of the present invention is that the dust collection mechanism includes a support plate, the lower surface of the support plate is fixedly connected to the upper surface of the connecting plate, and an electric telescopic rod is fixedly connected to the outer surface of the support plate.
[0011] A further improvement of this utility model is that: a fixed block is fixedly connected to the telescopic end of the electric telescopic rod, a sliding block is fixedly connected to the lower surface of the fixed block, and a vacuum head is fixedly connected to the lower surface of the sliding block.
[0012] A further improvement of this utility model is that: a support frame is slidably connected to the outer surface of the sliding block, the lower surface of the support frame is fixedly connected to the upper surface of the connecting plate, a conveying hose is fixedly connected to the outer surface of the dust suction head, and a collection box is fixedly connected to one end of the conveying hose.
[0013] A further improvement of the present invention is that the adjusting mechanism includes an electric push rod, one end of which is fixedly connected to the upper surface of the connecting plate, and a connecting piece is fixedly connected to the telescopic end of the electric push rod.
[0014] A further improvement of the present invention is that: the outer surface of the connector is movably connected to the detector body, the outer surface of the detector body is movably connected to the clamping plate, the outer surface of the clamping plate is movably connected to the rotating rod, and the outer surface of the rotating rod is threadedly connected to the outer surface of the connector.
[0015] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:
[0016] 1. This utility model provides a PCB board machine vision inspection device, which adopts a supplementary lighting mechanism. By cooperating with a placement box, a supplementary lighting plate, a supplementary lighting strip, a control switch, and a PCB board, the PCB board is placed in the placement box, and the supplementary lighting plate and supplementary lighting strip are turned on by the control switch. This provides supplementary lighting to the PCB board in the placement box, which facilitates the subsequent inspection by the inspection device and helps to enhance the accuracy of the inspection.
[0017] 2. This utility model provides a PCB board machine vision inspection device, which adopts a supplementary lighting mechanism, a conveying device, and a dust collection mechanism. The device includes a support plate, an electric telescopic rod, a support frame, a fixed block, a sliding block, a dust collection head, a conveying hose, a collection box, a conveying device, and a PCB board. By adjusting the extension end of the electric telescopic rod, the dust collection head can be moved back and forth. When the PCB board passes under the dust collection head through the conveying device, the dust collection head can adsorb the dust on the PCB board, which is convenient for subsequent inspection. The dust adsorbed by the dust collection head enters the collection box through the conveying hose. Opening the collection box can clean the dust, making it convenient to use. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a three-dimensional structural schematic diagram of the present invention from another perspective;
[0020] Figure 3 This is a schematic diagram of the supplementary lighting mechanism of this utility model;
[0021] Figure 4 This is a schematic diagram of the dust collection mechanism of this utility model;
[0022] Figure 5 This is a schematic diagram of the adjustment mechanism of this utility model.
[0023] In the diagram: 1. Support column; 2. Connecting plate; 3. Supplemental lighting mechanism; 31. Placement box; 32. Supplemental lighting plate; 33. Supplemental lighting strip; 34. Control switch; 35. PCB board; 4. Dust collection mechanism; 41. Support plate; 42. Electric telescopic rod; 43. Support frame; 44. Fixing block; 45. Sliding block; 46. Dust collection head; 47. Delivery hose; 48. Collection box; 5. Adjustment mechanism; 51. Electric push rod; 52. Connector; 53. Detector body; 54. Clamping plate; 55. Rotating rod; 6. Conveying device; 7. Support rod; 8. Display screen. Detailed Implementation
[0024] The present invention will be further described in detail below with reference to embodiments:
[0025] Example 1
[0026] like Figure 1-5As shown, this utility model provides a PCB board machine vision inspection device, including a support column 1, a connecting plate 2 fixedly connected to the upper surface of the support column 1, a conveying device 6 fixedly connected to the upper surface of the connecting plate 2, a supplementary lighting mechanism 3 fixedly connected to the outer surface of the conveying device 6, a dust collection mechanism 4 fixedly connected to the upper surface of the connecting plate 2, an adjustment mechanism 5 fixedly connected to the left side of the upper surface of the connecting plate 2, a support rod 7 fixedly connected to the upper surface of the connecting plate 2, a display screen fixedly connected to the upper surface of the support rod 7, the supplementary lighting mechanism 3 including a placement box 31, the lower surface of the placement box 31 fixedly connected to the outer surface of the conveying device 6, a supplementary lighting plate 32 fixedly connected to the bottom of the inner surface of the placement box 31, a supplementary lighting strip 33 fixedly connected to the side wall of the surface of the placement box 31, a control switch 34 fixedly connected to the outer surface of the placement box 31, and a PCB board 35 movably connected to the upper surface of the supplementary lighting plate 32.
[0027] In this embodiment, by placing the PCB board 35 inside the placement box 31 and turning on the supplementary light plate 32 and supplementary light strip 33 by controlling the switch 34, supplementary light can be provided to the PCB board 35 inside the placement box 31, which facilitates the subsequent detection device to perform detection and helps to enhance the accuracy of detection.
[0028] Example 2
[0029] like Figure 1-5 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the vacuuming mechanism 4 includes a support plate 41, the lower surface of the support plate 41 is fixedly connected to the upper surface of the connecting plate 2, an electric telescopic rod 42 is fixedly connected to the outer surface of the support plate 41, a fixing block 44 is fixedly connected to the telescopic end of the electric telescopic rod 42, a sliding block 45 is fixedly connected to the lower surface of the fixing block 44, a vacuum head 46 is fixedly connected to the lower surface of the sliding block 45, a support frame 43 is slidably connected to the outer surface of the sliding block 45, the lower surface of the support frame 43 is fixedly connected to the upper surface of the connecting plate 2, a conveying hose 47 is fixedly connected to the outer surface of the vacuum head 46, and a collection box 48 is fixedly connected to one end of the conveying hose 47.
[0030] In this embodiment, the vacuum head 46 can be moved back and forth by adjusting the telescopic end of the electric telescopic rod 42. When the PCB board 35 passes the lower surface of the vacuum head 46 through the conveying device 6, the vacuum head 46 can adsorb the dust on the PCB board 35, which is convenient for the subsequent detection device to detect. The vacuum head 46 puts the adsorbed dust into the collection box 48 through the conveying hose 47. Opening the collection box 48 can clean the dust, which is convenient for use.
[0031] Example 3
[0032] like Figure 1-5As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the adjustment mechanism 5 includes an electric push rod 51, one end of which is fixedly connected to the upper surface of the connecting plate 2, and the telescopic end of the electric push rod 51 is fixedly connected to a connector 52. The outer surface of the connector 52 is movably connected to a detector body 53, the outer surface of the detector body 53 is movably connected to a clamping plate 54, and the outer surface of the clamping plate 54 is movably connected to a rotating rod 55. The outer surface of the rotating rod 55 is threadedly connected to the outer surface of the connector 52.
[0033] In this embodiment, the height of the detector body 53 can be changed by adjusting the telescopic end of the electric push rod 51. At the same time, the detector body 53 can obtain different fields of view, thereby meeting the detection requirements of PCB boards 35 of different sizes. By rotating the rotating rod 55, the clamping plate 54 can be removed from the detector body 53, making it convenient to remove the detector body 53 for maintenance and repair.
[0034] The working principle of this PCB board machine vision inspection device will be explained in detail below.
[0035] like Figure 1-5 As shown, the supplementary light plate 32 and supplementary light strip 33 are turned on by controlling switch 34. The PCB board 35 is placed in the placement box 31. The electric telescopic rod 42 is activated, and the extension end of the electric telescopic rod 42 drives the vacuum head 46 to move back and forth. The extension end of the electric push rod 51 is adjusted to adjust the detector body 53 to a suitable height. The detector body 53, vacuum head 46 and conveying device 6 are activated. When the PCB board 35 passes the lower surface of the vacuum head 46 through the conveying device 6, the vacuum head 46 adsorbs the dust on the PCB board 35. The vacuum head 46 puts the adsorbed dust into the collection box 48 through the conveying hose 47. When the PCB board reaches the lower surface of the detector body 53, the detector body 53 detects it and displays the detection result on the display screen 8. After the detection is completed, the collection box 48 is opened to clean the dust.
[0036] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A PCB board machine vision inspection device, comprising a support column (1), characterized in that: A connecting plate (2) is fixedly connected to the upper surface of the support column (1), a conveying device (6) is fixedly connected to the upper surface of the connecting plate (2), a supplementary lighting mechanism (3) is fixedly connected to the outer surface of the conveying device (6), a dust collection mechanism (4) is fixedly connected to the upper surface of the connecting plate (2), an adjustment mechanism (5) is fixedly connected to the left side of the upper surface of the connecting plate (2), a support rod (7) is fixedly connected to the upper surface of the connecting plate (2), and a display screen (8) is fixedly connected to the upper surface of the support rod (7). The supplementary lighting mechanism (3) includes a placement box (31), the lower surface of which is fixedly connected to the outer surface of the conveying device (6), and a supplementary lighting plate (32) is fixedly connected to the bottom of the inner surface of the placement box (31).
2. The PCB board machine vision inspection device according to claim 1, characterized in that: A supplementary light strip (33) is fixedly connected to the side wall of the placement box (31), a control switch (34) is fixedly connected to the outer surface of the placement box (31), and a PCB board (35) is movably connected to the upper surface of the supplementary light plate (32).
3. The PCB board machine vision inspection device according to claim 1, characterized in that: The dust collection mechanism (4) includes a support plate (41), the lower surface of the support plate (41) is fixedly connected to the upper surface of the connecting plate (2), and an electric telescopic rod (42) is fixedly connected to the outer surface of the support plate (41).
4. The PCB board machine vision inspection device according to claim 3, characterized in that: The telescopic end of the electric telescopic rod (42) is fixedly connected to a fixed block (44), the lower surface of the fixed block (44) is fixedly connected to a sliding block (45), and the lower surface of the sliding block (45) is fixedly connected to a vacuum head (46).
5. The PCB board machine vision inspection device according to claim 4, characterized in that: The outer surface of the sliding block (45) is slidably connected to a support frame (43), the lower surface of the support frame (43) is fixedly connected to the upper surface of the connecting plate (2), the outer surface of the dust suction head (46) is fixedly connected to a conveying hose (47), and one end of the conveying hose (47) is fixedly connected to a collection box (48).
6. The PCB board machine vision inspection device according to claim 5, characterized in that: The adjustment mechanism (5) includes an electric push rod (51), one end of which is fixedly connected to the upper surface of the connecting plate (2), and the telescopic end of the electric push rod (51) is fixedly connected to a connector (52).
7. A PCB board machine vision inspection device according to claim 6, characterized in that: The outer surface of the connector (52) is movably connected to the detector body (53), the outer surface of the detector body (53) is movably connected to the clamp (54), the outer surface of the clamp (54) is movably connected to the rotating rod (55), and the outer surface of the rotating rod (55) is threadedly connected to the outer surface of the connector (52).
Citation Information
Patent Citations
PCB detection device based on machine vision
CN213544432U