Cleaning device for welding forming aluminum ring
By designing a cleaning device for welded aluminum rings, and utilizing a rotating frame and roller structure to achieve automated cleaning, the problems of low cleaning efficiency and health risks associated with welded aluminum rings have been solved, resulting in a highly efficient and safe cleaning effect.
Patent Information
- Application Number
- CN202422898379.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-27
AI Technical Summary
The existing technology for cleaning welded aluminum rings has low cleaning efficiency and is harmful to workers' health.
Design a cleaning device for welded aluminum rings. Utilize a rotating frame and roller structure. The aluminum ring is hoisted into the housing by the lifting frame. After the rotating frame rotates 90 degrees, the aluminum ring rests on the roller. When the roller rotates, the cleaning nozzle cleans the inner and outer walls. Combined with the drive structure and cleaning fluid pipeline, automated cleaning is achieved.
This significantly improves the cleaning efficiency of welded aluminum rings, avoids the impact of cleaning fluid on workers' health, and ensures cleaning quality.
Smart Images

Figure CN223491528U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum ring cleaning devices, specifically a cleaning device for welded aluminum rings. Background Technology
[0002] Welded aluminum rings are widely used in industrial manufacturing. After welding, the aluminum rings are prone to oil and metal debris contamination on their surface, and they need to be cleaned before subsequent processing.
[0003] Existing aluminum rings are generally cleaned manually after welding. Manual cleaning is labor-intensive, inefficient, and the cleaning solution may affect the health of workers. In summary, the existing technology for cleaning welded aluminum rings is inefficient and may affect the health of workers. Utility Model Content
[0004] Based on this, the purpose of this utility model is to provide a cleaning device for welded aluminum rings, so as to solve the technical problems of low efficiency and easy impact on the health of workers in the prior art for cleaning welded aluminum rings.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for welded aluminum rings, comprising a housing, a rotating frame rotatably connected inside the housing, a hanging frame slidably connected inside the rotating frame, a mounting plate fixedly connected to the rotating frame away from the hanging frame, roller structures perpendicular to the plate surface installed at intervals on the mounting plate, cleaning nozzle structures facing the inner and outer walls of the welded aluminum ring respectively connected to both sides of the mounting plate, the hanging frame being used to hoist the welded aluminum ring into the rotating frame inside the housing, and the roller structures on the mounting plate all located on the inner wall of the welded aluminum ring.
[0006] By adopting the above technical solution, after the aluminum ring is hoisted into the box using the lifting frame, the rotating frame can be rotated 90 degrees to place the welded aluminum ring on the roller. During the rotation of the roller, the cleaning nozzle cleans the inner and outer walls of the welded aluminum ring respectively. After cleaning, the rotating frame rotates back to its original position, which greatly improves the cleaning efficiency of the welded aluminum ring and can also effectively avoid the cleaning fluid from affecting the health of workers.
[0007] The present invention is further configured such that a driving roller and a driven roller are rotatably connected at intervals on the mounting plate, the driving roller and the driven roller are parallel to each other, and a first cleaning nozzle and a second cleaning nozzle, which are parallel to each other, are connected between the driving roller and the driven roller on the mounting plate, with the nozzles of the first cleaning nozzle and the second cleaning nozzle facing each other.
[0008] By adopting the above technical solution, the cleaning efficiency of welded aluminum rings is greatly improved while ensuring the cleaning quality of the welded aluminum rings.
[0009] The present invention is further configured such that a drive structure for driving the active roller to rotate is fixedly connected to the mounting plate on the side away from the roller structure; the first cleaning nozzle and the second cleaning nozzle are connected to a cleaning fluid pipeline after passing through the mounting plate; a second interface is provided in the middle of the cleaning fluid pipeline; a liquid supply tank for supplying cleaning fluid is provided on one side of the housing; a first interface is provided in the liquid supply tank facing the inside of the housing; and the first interface and the second interface are connected by a hose.
[0010] By adopting the above technical solution, the first drive box installed on the mounting plate, together with multiple transmission belts, synchronously rotates the active roller.
[0011] The present invention is further configured such that both ends of the rotating shaft of the rotating frame extend out of the housing, and a second drive housing for driving the rotating frame to rotate is installed on the outer wall of the housing.
[0012] By adopting the above technical solution, the rotating frame is driven to rotate using the second drive box.
[0013] The present invention is further configured such that a ring rail coaxial with the rotating shaft of the rotating frame is fixedly installed on the inner wall of the box, and a roller that contacts the inner wall of the ring rail is connected to the rotating frame in the direction of the ring rail.
[0014] By adopting the above technical solution, the ring rail, together with the rollers connected to the rotating frame, serves to support the rotating frame.
[0015] The present invention is further configured such that the rotating frame is fixedly connected to a socket on the side away from the mounting plate, a plug plate is inserted into the socket, and the plug plate has holes for the driving roller and the driven roller to pass through.
[0016] By adopting the above technical solution, the bending of the driving roller and the driven roller due to the weight of the welded aluminum ring can be avoided.
[0017] The present invention is further configured such that multiple lifting rings are fixedly connected to the edge of the lifting frame.
[0018] By adopting the above technical solution, the lifting frame can be easily lifted using the lifting rings fixed to the edge of the lifting frame.
[0019] In summary, the present invention has the following main advantages:
[0020] This invention features a rotating frame within a housing structure. Welded aluminum rings are placed on rollers spaced apart on the rotating frame. Cleaning nozzles, parallel to the rollers, are installed facing the inner and outer walls of the aluminum rings. After the aluminum rings are hoisted into the housing using a lifting frame, the rotating frame rotates 90 degrees, allowing the welded aluminum rings to rest on the rollers. During the rotation of the rollers, the cleaning nozzles clean the inner and outer walls of the welded aluminum rings. After cleaning, the rotating frame returns to its original position, and the lifting frame can then directly hoist the cleaned aluminum rings out of the housing. This significantly improves the cleaning efficiency of welded aluminum rings and effectively prevents the cleaning solution from affecting the health of workers. Attached Figure Description
[0021] Figure 1 This is a perspective view of the present utility model;
[0022] Figure 2 This is a three-dimensional view of the internal structure of the box after the lid of this utility model is opened;
[0023] Figure 3 For the present utility model Figure 2 Enlarged view of A in the middle;
[0024] Figure 4 This is a three-dimensional view of the internal structure of the cleaning chamber of this utility model.
[0025] Figure 5 For the present utility model Figure 4 Enlarged view of B in the middle;
[0026] Figure 6 This is a three-dimensional view of the internal structure of the cleaning chamber from another perspective of the present invention.
[0027] Figure 7 This is a three-dimensional view of the internal structure of the box in the hoisting state of this utility model;
[0028] Figure 8 This is a three-dimensional view of the lifting frame of this utility model in the lifted-out state;
[0029] Figure 9 This is a perspective view of the hanging frame of this utility model with the protective plate installed.
[0030] In the diagram: 1. Box body; 2. Box cover; 3. Ring rail; 4. Rotating frame; 5. Lifting frame; 6. Mounting plate; 7. Liquid supply tank; 8. First interface; 9. Second interface; 10. Cleaning fluid pipeline; 1001. First cleaning nozzle; 1002. Second cleaning nozzle; 11. First drive box; 12. Driving roller; 13. Driven roller; 14. Second drive box; 15. Roller; 16. Inlet; 17. Insert plate; 18. Lifting ring; 19. Protective plate. Detailed Implementation
[0031] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0032] The embodiments of this utility model will be described below based on its overall structure.
[0033] Example 1
[0034] A cleaning device for welded aluminum rings, such as Figure 1-8 As shown, the device includes a housing 1, inside which a rotating frame 4 is rotatably connected. Specifically, the rotating frame 4 is a square frame with a regular quadrilateral cross-section. A hanging frame 5 is slidably connected inside the rotating frame 4. A mounting plate 6 is fixedly connected to the rotating frame 4 away from the hanging frame 5. Roller structures perpendicular to the plate surface are installed at intervals on the mounting plate 6. Specifically, the roller structures are used to suspend the welded aluminum ring. Cleaning nozzle structures facing the inner and outer walls of the welded aluminum ring are respectively connected to both sides of the roller structures on the mounting plate 6. Specifically, the cleaning nozzle structures are used to clean the inner and outer walls of the welded aluminum ring respectively. The hanging frame 5 is used to lift the welded aluminum ring into the rotating frame 4 inside the housing 1, and vice versa. The roller structures on the mounting plate 6 are all located on the inner wall of the welded aluminum ring.
[0035] Please see Figure 4-6 The mounting plate 6 is rotatably connected with an active roller 12 and a driven roller 13, which are parallel to each other. The mounting plate 6 also connects a first cleaning nozzle 1001 and a second cleaning nozzle 1002, which are parallel to each other, between the active roller 12 and the driven roller 13. The nozzles of the first cleaning nozzle 1001 and the second cleaning nozzle 1002 are set facing each other. After the rotating frame 4 is flipped, the active roller 12 and the driven roller 13 play the role of suspending the welded aluminum ring. Both the active roller 12 and the driven roller 13 are in contact with the inner wall of the welded aluminum ring, while the first cleaning nozzle 1001 and the second cleaning nozzle 1002 clean the inner wall and the outer wall of the welded aluminum ring, respectively. All the welded aluminum rings in the box 1 can be cleaned at the same time, which greatly improves the cleaning efficiency of the welded aluminum rings while ensuring the cleaning quality of the welded aluminum rings.
[0036] Please see Figure 2-6The mounting plate 6 has a drive structure fixedly connected to the side away from the roller structure for driving the active roller 12 to rotate. The first cleaning nozzle 1001 and the second cleaning nozzle 1002 pass through the mounting plate 6 and are connected to the cleaning fluid pipeline 10. The cleaning fluid pipeline 10 has a second interface 9 in the middle. A liquid supply tank 7 for supplying cleaning fluid is provided on one side of the housing 1. Specifically, a pump for supplying cleaning fluid is provided in the liquid supply tank 7. The liquid supply tank 7 has a first interface 8 facing the inside of the housing 1. The first interface 8 and the second interface 9 are connected by a hose. After the rotating frame 4 is rotated and adjusted, the stability of the pipeline connection between the first interface 8 and the second interface 9 can be maintained. The first drive box 11 installed on the mounting plate 6, together with multiple transmission belts, synchronously drives the active roller 12 to rotate. The active roller 12 contacts the inner wall of the welded aluminum ring. The friction causes the welded aluminum ring to rotate, thereby cleaning the inner and outer walls of the welded aluminum ring completely.
[0037] Please see Figure 1-6 Both ends of the rotating frame 4 extend out of the housing 1. A second drive box 14 for driving the rotating frame 4 to rotate is installed on the outer wall of the housing 1. The rotating frame 4 is driven to rotate by the second drive box 14. A ring rail 3 coaxial with the rotating frame 4 is fixedly installed on the inner wall of the housing 1. Rollers 15 that contact the inner wall of the ring rail 3 are connected to the rotating frame 4 in the direction of the ring rail 3. Specifically, the rollers 15 are rotatably connected to the four corners at both ends of the rotating frame 4. The ring rail 3, together with the rollers 15 connected to the rotating frame 4, supports the rotating frame 4 and makes the rotation process of the rotating frame 4 more stable.
[0038] Example 2
[0039] A cleaning device for welded aluminum rings, such as Figure 1-8As shown, based on Embodiment 1, the difference is that the rotating frame 4 has a fixed insertion port 16 on the side away from the mounting plate 6. An insertion plate 17 is inserted into the insertion port 16. The insertion plate 17 has holes for the driving roller 12 and the driven roller 13 to pass through. After passing through the insertion plate 17, the driving roller 12 and the driven roller 13 are rotatably connected to it. The insertion port 16, in conjunction with the insertion plate 17, provides support for the ends of the driving roller 12 and the driven roller 13, preventing them from bending due to the weight of the welded aluminum ring. Multiple hanging rings are fixedly connected to the edge of the hanging frame 5. The lifting ring 18, which is fixed to the edge of the lifting frame 5, can easily lift the lifting frame 5, facilitating its transportation. Furthermore, protective structures are fixed to all four sides of the lifting frame 5. Protective nets or protective plates can be used to prevent the stacked aluminum rings inside the lifting frame 5 from collapsing. Specifically, in this embodiment, protective plates 19 are fixedly connected to the four sides of the lifting frame 5. After the aluminum rings are cleaned, during the process of lifting the lifting frame 5 out of the box 1, the stacked aluminum rings inside the lifting frame 5 are blocked by the adjacent stacked aluminum rings and the protective plates 19, which can effectively prevent the aluminum rings inside the lifting frame 5 from falling.
[0040] The working principle of this utility model is as follows: The lifting frame 5 is hoisted into the box 1 and inserted into the rotating frame 4. Then, the welded aluminum rings are stacked one by one on the lifting frame 5. Multiple insert plates 17 are aligned with the corresponding inserts 16 and inserted. The holes on the insert plates 17 cooperate with the corresponding active rollers 12 and driven rollers 13. Then, the second drive box 14 drives the rotating frame 4 to rotate, so that the axis of the welded aluminum rings is parallel to the ground. At this time, the inner wall of the welded aluminum rings is in contact with the active rollers 12 and driven rollers 13. The first drive box 11 drives the active rollers 12 to drive the welded aluminum rings to rotate. At the same time, the liquid supply tank 7 starts to supply liquid. The cleaning liquid is sprayed out from the first cleaning nozzle 1001 and the second cleaning nozzle 1002 after passing through the cleaning liquid pipeline 10, respectively cleaning the inner wall and outer wall of the welded aluminum rings. After cleaning is completed, the rotating frame 4 rotates back to its original position. At this time, after pulling out multiple insert plates 17, the lifting frame 5 carrying the cleaned welded aluminum rings can be lifted out, completing the cleaning work of a batch of welded aluminum rings.
[0041] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.
Claims
1. A cleaning device for welding and forming aluminum rings, comprising a housing (1), characterized in that: A rotating frame (4) is rotatably connected inside the housing (1). A hanging frame (5) is slidably connected inside the rotating frame (4). An installation plate (6) is fixedly connected to the rotating frame (4) away from the hanging frame (5). Roller structures perpendicular to the plate surface are installed at intervals on the installation plate (6). Cleaning spray pipe structures facing the inner and outer walls of the welded aluminum ring are respectively connected to both sides of the roller structure on the installation plate (6). The hanging frame (5) is used to lift the welded aluminum ring into the rotating frame (4) inside the housing (1). The roller structures on the installation plate (6) are all located on the inner wall of the welded aluminum ring.
2. The cleaning device for welded aluminum rings according to claim 1, characterized in that: The mounting plate (6) is rotatably connected with an active roller (12) and a driven roller (13) at intervals. The active roller (12) and the driven roller (13) are parallel to each other. The mounting plate (6) is also connected between the active roller (12) and the driven roller (13) with a first cleaning nozzle (1001) and a second cleaning nozzle (1002) that are parallel to each other. The nozzles of the first cleaning nozzle (1001) and the second cleaning nozzle (1002) are arranged facing each other.
3. The cleaning device for welded aluminum rings according to claim 2, characterized in that: The mounting plate (6) has a drive structure for driving the active roller (12) to rotate on the side away from the roller structure. The first cleaning nozzle (1001) and the second cleaning nozzle (1002) pass through the mounting plate (6) and are connected to the cleaning fluid pipeline (10). The cleaning fluid pipeline (10) has a second interface (9) in the middle. The box (1) has a liquid supply tank (7) for supplying cleaning fluid on one side. The liquid supply tank (7) has a first interface (8) facing the inside of the box (1). The first interface (8) and the second interface (9) are connected by a hose.
4. The cleaning device for welded aluminum rings according to claim 1, characterized in that: Both ends of the rotating frame (4) extend out of the housing (1), and a second drive housing (14) for driving the rotating frame (4) to rotate is installed on the outer wall of the housing (1).
5. The cleaning device for welded aluminum rings according to claim 4, characterized in that: The inner wall of the box (1) is fixedly installed with a ring rail (3) coaxial with the rotating shaft of the rotating frame (4), and the rotating frame (4) is connected with a roller (15) that contacts the inner wall of the ring rail (3) in the direction of the ring rail (3).
6. The cleaning device for welded aluminum rings according to claim 1, characterized in that: The rotating frame (4) has a socket (16) fixedly connected to the side away from the mounting plate (6). A plug plate (17) is inserted into the socket (16). The plug plate (17) has holes for the drive roller (12) and the driven roller (13) to pass through.
7. The cleaning device for welded aluminum rings according to claim 6, characterized in that: The edge of the hanging frame (5) is fixedly connected with multiple hanging rings (18).