Self-adhesive film serrated knife splitting machine
The self-adhesive film serrated knife slitting machine achieves automatic cutting by controlling the rotation of the positioning components and rollers through an electrical control box. This solves the problem of low cutting efficiency caused by manual measurement errors and improves cutting efficiency and quality.
Patent Information
- Application Number
- CN202422462545.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-10-11
AI Technical Summary
In existing technologies, protective film factories require manual measurement and marking during cutting, resulting in low cutting efficiency, easy errors, and inability to accurately control the cutting length.
The self-adhesive serrated blade slitting machine uses data input from the electrical control box to move the positioning component to the set position. Combined with the rotation of the active and driven rollers, it achieves automatic cutting, avoiding manual adjustment and measurement.
It improves cutting efficiency and quality, and ensures the accuracy and consistency of cutting length.
Smart Images

Figure CN223493389U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of protective film cutting technology, and in particular to a self-adhesive film serrated knife slitting machine. Background Technology
[0002] For ease of transportation and storage, protective film is generally in roll form before cutting. For production needs, the protective film roll usually needs to be cut to the required length using methods such as cutting. In existing technology, many protective film factories use cutting machines, requiring operators to measure the length of the protective film roll with a tape measure each time, then mark the cutting line before cutting. This is not only inefficient, but manual marking is also prone to errors, resulting in incorrect cut lengths. Utility Model Content
[0003] The purpose of this invention is to propose a self-adhesive film serrated knife slitting machine to solve the problem that in many existing protective film factories, when using a cutting machine, operators need to measure the length of the protective film roll with a tape measure, then mark the cutting line position before cutting. This is not only inefficient, but also prone to errors due to manual marking, resulting in inconsistent cutting lengths.
[0004] To achieve this objective, the present invention adopts the following technical solution:
[0005] A self-adhesive film serrated blade slitting machine includes a base frame, a drive roller, a driven roller, a positioning assembly, a first drive device, a second drive device, a hinge seat, a serrated blade cutter, and an electrical control box.
[0006] The active roller and the driven roller are rotatably mounted on the base frame, the second driving device is used to drive the active roller to rotate, the positioning component is movably mounted on the base frame, the positioning component is located between the active roller and the driven roller, and the first driving device is used to drive the positioning component to move left and right along the length direction of the base frame;
[0007] The hinge base and the electrical control box are respectively mounted on the base frame. The serrated blade cutting machine is swayably mounted on the hinge base. The electrical control box is connected to the first drive device.
[0008] Furthermore, the positioning component includes a movable base, a support rod, and rotating wheels;
[0009] The movable base is mounted on the first driving device, which drives the movable base to move left and right. One end of the support rod is mounted on the top surface of the movable base, and the rotating wheel is rotatably mounted on the top of the support rod.
[0010] Specifically, it also includes an adjusting block, an adjusting screw, and a rotating handle;
[0011] The base frame is provided with guide rails and fixing components. The fixing components are located on the front side of the guide rails. The adjusting block can be slidably installed on the guide rails. The two ends of the driven roller can be rotatably installed on the adjusting block of the beam.
[0012] The adjusting screw is rotatably mounted on the fixing member, and the adjusting screw is movable back and forth on the fixing member. One end of the adjusting screw passes through the fixing member and is rotatably connected to the adjusting block, and the other end of the adjusting screw is equipped with the rotating handle.
[0013] Preferably, the rotating handle is slidably mounted on the end of the adjusting screw.
[0014] In some embodiments, it also includes a support frame, a connecting block, a locking plate, and locking screws;
[0015] The bottom of the left end of the support frame is provided with a support foot, the right end of the support frame is placed on the left end of the base frame, one end of the locking plate is installed on the support frame by the locking screw, and the other end of the locking plate is installed on the left end of the base frame by the locking screw;
[0016] The right end of the first drive device is installed inside the base frame, and the front and rear sides of the left end of the first drive device are respectively installed inside the support frame through the two connecting blocks.
[0017] Furthermore, it also includes a cover plate, one end of which is hinged to the inner side of the right end of the base frame, and the other end of which is used to cover the drive motor of the first drive device.
[0018] Specifically, the second drive device includes a first gear, a second gear, a transmission belt, and a second drive unit;
[0019] The second drive unit is mounted on the base frame, the output end of the second drive unit is equipped with the first gear, the end of the drive roller is equipped with the second gear, and the second gear is connected to the first gear through the transmission belt.
[0020] Compared with the prior art, one of the above technical solutions has the following beneficial effects:
[0021] The machine consists of a base frame, a drive roller, a driven roller, a positioning component, a first drive device, a second drive device, a hinged base, a serrated blade cutter, and an electrical control box. By inputting data into the electrical control box, the positioning component is moved to a set position to determine the cutting length. This process is convenient and quick, requiring no manual adjustment or measurement. Furthermore, during the cutting process, the protective film roll rotates while cutting, which helps improve cutting efficiency and quality. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of a self-adhesive film serrated blade slitting machine according to one embodiment of the present invention;
[0023] Figure 2 This is a schematic diagram of the structure of the second driving device according to one embodiment of the present invention;
[0024] Figure 3 This is a schematic diagram of the guide rail structure according to one embodiment of the present invention;
[0025] The components include: base frame 1, guide rail 11, fixing component 12, driving roller 2, driven roller 3, positioning assembly 4, movable base 41, support rod 42, rotating wheel 43, first drive device 5, second drive device 6, first gear 61, second gear 62, transmission belt 63, second drive unit 64, hinge seat 7, support frame 81, support foot 811, connecting block 82, locking plate 83, locking screw 84, cover plate 85, electrical control box 9, adjusting block 101, adjusting screw 102, and rotating handle 103. Detailed Implementation
[0026] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0027] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," "outer," "inner side," "outer side," "inner end," "outer end," "axial," "radial," and "circumferential," etc., indicating the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined with "first" and "second" may explicitly or implicitly include one or more of these features, used to distinguish descriptive features, without any order or emphasis. In the description of this utility model, unless otherwise stated, "multiple" means two or more.
[0028] In one embodiment of this utility model, such as Figure 1-3As shown, a self-adhesive film serrated slitting machine includes a base frame 1, a drive roller 2, a driven roller 3, a positioning component 4, a first drive device 5, a second drive device 6, a hinge seat 7, a serrated cutter, and an electrical control box 9. The drive roller 2 and the driven roller 3 are rotatably mounted on the base frame 1. The second drive device 6 drives the drive roller 2 to rotate. The positioning component 4 is movably mounted on the base frame 1 and is located between the drive roller 2 and the driven roller 3. The first drive device 5 drives the positioning component 4 to move left and right along the length of the base frame 1. The hinge seat 7 and the electrical control box 9 are respectively mounted on the base frame 1. The serrated cutter is oscillatingly mounted on the hinge seat 7. The electrical control box 9 is connected to the first drive device 5.In this embodiment, the first driving device 5 is specifically a ball screw linear module. Both the first driving device 5 and the saw blade cutting machine are commercially available. During installation, the driving roller 2 and the driven roller 3 are respectively mounted on the base frame 1, with the driving roller 2 located behind the driven roller 3. The second driving device 6 is mounted on the base frame 1, and its output end is connected to the end of the driving roller 2 to drive its rotation. The first driving device 5 is mounted on the base frame 1, located between the driving roller 2 and the driven roller 3, and is used to drive the positioning assembly. 4. Move left and right along the length of the base frame 1, that is, move left and right along the length of the drive roller 2 or driven roller 3. The hinge seat 7 and the electrical control box 8 are respectively installed on the rear side of the base frame 1. The hinge seat 7 is located on the right side of the electrical control box 9. The serrated blade cutting machine is hinged to the top of the hinge seat 7. The electrical control box 9 is connected to the first drive device 5, that is, the electrical control box 9 can control the position of the positioning component 4 through the first drive device 5. During operation, the length to be cut is input into the control panel of the electrical control box 9, for example, the input cutting data is two meters. The electrical control box 9 feeds back a signal to the first drive device 5. It should be noted that Before operation, the positioning component 4 needs to be calibrated, taking the cutting position of the serrated blade cutter as the origin. The first driving device 5 drives the positioning component 4 to move two meters to the left from the cutting position of the serrated blade cutter. After the positioning component 4 is in place, the entire roll of protective film to be cut is placed between the driving roller 2 and the driven roller 3. The protective film is specifically a self-adhesive film. The entire roll of protective film is supported by the driving roller 2 and the driven roller 3. The end of the entire roll of protective film abuts against the positioning component 4 to achieve the purpose of setting the cutting length of the protective film. After positioning, the second driving device 6 drives the driving roller 3 to rotate. The active roller 2 drives the protective film roll and the driven roller 3 to rotate. During the rotation, the handle of the serrated cutter is pulled, causing the serrated cutter to move downwards to cut the protective film roll, thereby cutting a two-meter-long protective film roll, thus achieving fixed-length cutting. This application uses a base frame 1, active roller 2, driven roller 3, positioning component 4, first drive device 5, second drive device 6, hinge seat 7, serrated cutter, and electrical control box 9. Data is input into the electrical control box 9 to move the positioning component 4 to a set position to determine the cutting length. This is convenient and quick, without the need for manual adjustment and measurement. Furthermore, during the cutting process, the protective film roll rotates while being cut, which helps to improve cutting efficiency and cutting quality.
[0029] like Figure 1-2As shown, the positioning component 4 includes a movable base 41, a support rod 42, and a rotating wheel 43; the movable base 41 is mounted on the first driving device 5, and the first driving device 5 is used to drive the movable base 41 to move left and right; one end of the support rod 42 is mounted on the top surface of the movable base 41; and the rotating wheel 43 is rotatably mounted on the top of the support rod 42. In this embodiment, the movable base 41 is specifically connected to the lead screw of the first driving device 5. During operation, the two sides of the protective film roll abut against the outer periphery of the active roller 2 and the driven roller 3, respectively. The outer periphery of the protective film roll's winding axis is placed on the top of the support rod 42, which provides support and ensures the stability of the protective film roll. The end of the protective film roll abuts against the outer periphery of the rotating wheel 43. After the protective film roll is placed, the second driving device 6 drives the active roller 2 to rotate. The rotating roller 2, in conjunction with the driven roller 3, causes the protective film roll to rotate, and the rotating wheel 43 at the end of the protective film roll also rotates synchronously. This not only prevents the end of the protective film roll from being damaged by friction but also improves the smoothness of the rotation of the protective film roll, which is beneficial for subsequent cutting.
[0030] like Figure 1-3 As shown, it also includes an adjusting block 101, an adjusting screw 102, and a rotating handle 103; the base frame 1 is provided with a guide rail 11 and a fixing member 12, the fixing member 12 is located on the front side of the guide rail 11, the adjusting block 101 can be slidably installed on the guide rail 11, and the two ends of the driven roller 3 are respectively rotatably installed on the adjusting block 101; the adjusting screw 102 can be rotatably installed on the fixing member 12, and the adjusting screw 102 can be moved back and forth on the fixing member 12, one end of the adjusting screw 102 passes through the fixing member 12 and is rotatably connected to the adjusting block 101, and the other end of the adjusting screw 102 is equipped with the rotating handle 103. In this embodiment, there are two of each of the guide rail 11, the fixing member 12, the adjusting block 101, the adjusting screw 102, and the rotating handle 103. During installation, two adjusting blocks 101 are installed on two guide rails 11. One end of the adjusting screw 102 passes through the fixing member 12 and is rotatably connected to the inside of the adjusting block 101. The fixing member 12 is provided with a threaded hole that is adapted to the adjusting screw 102. The rotating handle 103 is installed on the other end of the adjusting screw 102. The left and right ends of the driven roller 3 are respectively installed on the top surface of the adjusting block 101 via bearing seats. During operation, the adjusting screw 102 is rotated by the rotating handle 103, causing the adjusting screw 102 to drive the adjusting block 101 to move back and forth, thereby adjusting the distance between the driven roller 3 and the driving roller 2. This makes it suitable for placing different types of protective films, thereby improving the versatility of the self-adhesive film serrated knife slitting machine.
[0031] like Figure 2-3 As shown, the rotating handle 103 is slidably mounted on the end of the adjusting screw 102. In this embodiment, the rotating handle 103 is slidably mounted on the end of the adjusting screw 102. Not only can the length of the rotating handle 103 be adaptively adjusted for ease of use, but also, when the adjusting screw 102 is adjusted to the desired position, the protruding section of the rotating handle 103, through its sliding properties, ensures that the protruding section of the rotating handle 103 always faces downwards, preventing safety accidents or space occupation caused by the protruding section of the rotating handle 103 facing upwards.
[0032] like Figure 1-2 As shown, it also includes a support frame 81, a connecting block 82, a locking plate 83, and a locking screw 84; the bottom of the left end of the support frame 81 is provided with a support foot 811, the right end of the support frame 81 is placed on the left end of the base frame 1, one end of the locking plate 83 is installed on the support frame 81 by the locking screw 84, and the other end of the locking plate 83 is installed on the left end of the base frame 1 by the locking screw 84; the right end of the first driving device 5 is installed inside the base frame 1, and the front and rear sides of the left end of the first driving device 5 are respectively installed inside the support frame 81 by the two connecting blocks 82. In this embodiment, there are two connecting blocks 82 and two locking plates 83, and eight locking screws 84. The first driving device 5 is designed to be suitable for cutting protective molds of different lengths, so the first driving device 5 is relatively long. Specifically, the left end of the first driving device 5 protrudes from the left end of the base frame 1. During installation, the right end of the first driving device 5 needs to be installed inside the right end of the base frame 1, and the right end of the support frame 81 is placed in the clearance area on the left end of the base frame 1. Then, the locking plates 83 and locking screws are used to fix the front and rear sides of the right end of the support frame 81 to the left end of the base frame 1. The support feet 811 at the bottom of the left end of the support frame 81 provide support and maintain the stability of the support frame 81. The front and rear sides of the left end of the first driving device 5 are installed inside the support frame 81 through the two connecting blocks 82, thereby firmly installing the long first driving device 5 on the base frame 1.
[0033] like Figure 1 and Figure 3As shown, it also includes a cover plate 85, one end of which is hinged to the inner side of the right end of the base frame 1, and the other end of which is used to cover the drive motor of the first drive device 5. In this embodiment, the first drive device 5 includes a housing, a drive motor, and a lead screw. The lead screw is rotatably installed inside the housing, and the drive motor is installed at the right end of the housing. The drive motor is used to drive the lead screw to rotate. The movable base 41 is movably installed on the lead screw. The cover plate 85 is provided to prevent the protective film roll from colliding with the drive motor and being damaged, thereby improving the service life of the first drive device 5.
[0034] like Figure 1-2 As shown, the second driving device 6 includes a first gear 61, a second gear 62, a transmission belt 63, and a second driving unit 64. The second driving unit 64 is mounted on the base frame 1. The first gear 61 is mounted on the output end of the second driving unit 64, and the second gear 62 is mounted on the end of the drive roller 2. The second gear 62 is connected to the first gear 61 via the transmission belt 63. In this embodiment, the second driving unit 64 is a motor. During operation, the second driving unit 64 drives the first gear 61 at its output end to rotate. The first gear 61 drives the second gear 62 to rotate via the transmission belt 63, thereby causing the drive roller 2 to rotate. The transmission is convenient, fast, and efficient.
[0035] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0036] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A self-adhesive film serrated blade slitting machine, characterized in that: It includes a base frame, a drive roller, a driven roller, a positioning assembly, a first drive unit, a second drive unit, a hinged base, a serrated cutter, and an electrical control box; The active roller and the driven roller are rotatably mounted on the base frame, the second driving device is used to drive the active roller to rotate, the positioning component is movably mounted on the base frame, the positioning component is located between the active roller and the driven roller, and the first driving device is used to drive the positioning component to move left and right along the length direction of the base frame; The hinge base and the electrical control box are respectively mounted on the base frame. The serrated blade cutting machine is swayably mounted on the hinge base. The electrical control box is connected to the first drive device.
2. The self-adhesive film serrated blade slitting machine according to claim 1, characterized in that: The positioning component includes a movable base, a support rod, and rotating wheels; The movable base is mounted on the first driving device, which drives the movable base to move left and right. One end of the support rod is mounted on the top surface of the movable base, and the rotating wheel is rotatably mounted on the top of the support rod.
3. The self-adhesive film serrated blade slitting machine according to claim 1, characterized in that: It also includes an adjusting block, an adjusting screw, and a rotating handle; The base frame is provided with guide rails and fixing components. The fixing components are located on the front side of the guide rails. The adjusting block can be slidably installed on the guide rails. The two ends of the driven roller can be rotatably installed on the adjusting block of the beam. The adjusting screw is rotatably mounted on the fixing member, and the adjusting screw is movable back and forth on the fixing member. One end of the adjusting screw passes through the fixing member and is rotatably connected to the adjusting block, and the other end of the adjusting screw is equipped with the rotating handle.
4. The self-adhesive film serrated blade slitting machine according to claim 3, characterized in that: The rotating handle is slidably mounted on the end of the adjusting screw.
5. A self-adhesive film serrated blade slitting machine according to claim 1, characterized in that: It also includes a support frame, connecting blocks, locking plates, and locking screws; The bottom of the left end of the support frame is provided with a support foot, the right end of the support frame is placed on the left end of the base frame, one end of the locking plate is installed on the support frame by the locking screw, and the other end of the locking plate is installed on the left end of the base frame by the locking screw; The right end of the first drive device is installed inside the base frame, and the front and rear sides of the left end of the first drive device are respectively installed inside the support frame through the two connecting blocks.
6. A self-adhesive film serrated blade slitting machine according to claim 5, characterized in that: It also includes a cover plate, one end of which is hinged to the inside of the right end of the base frame, and the other end of which is used to cover the drive motor of the first drive device.
7. A self-adhesive film serrated blade slitting machine according to claim 1, characterized in that: The second drive device includes a first gear, a second gear, a transmission belt, and a second drive unit; The second drive unit is mounted on the base frame, the first gear is mounted on the output end of the second drive unit, the second gear is mounted on the end of the drive roller, and the second gear is connected to the first gear through the transmission belt.