Matching and prefabricating device for cross beam
By using a prefabrication device to match grid beams, and by leveraging the coordinated work of a mobile trolley and mold components, the problem of controlling the prefabrication accuracy of grid beams was solved, enabling an efficient and precise construction process and improving construction quality and safety.
Patent Information
- Application Number
- CN202422905827.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-27
AI Technical Summary
Existing technologies lack effective construction methods to control the prefabrication accuracy of the grid beams, which leads to difficulties in controlling the construction accuracy of the grid beam slide during construction, affecting construction quality and safety.
The prefabrication device using a grid beam matching system includes components such as a mobile trolley, bottom mold, fixed and mobile end mold frames, outer mold frames, and inner core mold frames. Through demolding screw connections and three-way jacks, the mold can be easily assembled, adjusted, and demolded, ensuring construction accuracy.
It reduced the labor intensity of workers, improved construction efficiency and precision, ensured the prefabrication and installation accuracy of the grid beams, reduced the risks in the construction process, and shortened the construction cycle.
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Figure CN223493533U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of port grid beam construction, and in particular to a grid beam matching prefabrication device. Background Technology
[0002] In the construction of large-scale water slides in my country, pier-type slides and grid-beam slides are two common types. Grid-beam slides exhibit significant advantages in several aspects. Economically, they are more rational in terms of material usage and construction costs compared to other types of slides, effectively reducing construction costs. From a construction risk perspective, their structural design or construction process may reduce potential risks and improve construction safety. Regarding construction period, their unique structure and construction process may help shorten the overall construction cycle. In terms of environmental protection, they may have less impact on the surrounding environment during construction, better meeting environmental protection requirements. However, the construction precision control requirements for grid-beam slides are quite high, which is a major challenge. The construction precision of grid-beam slides encompasses two key aspects: prefabrication precision and installation precision. Prefabrication precision relates to the dimensional accuracy and shape regularity of the grid beams during factory prefabrication, while installation precision affects the compatibility of the grid beams with other structures and the overall structural stability during on-site installation. Unfortunately, the current construction field lacks specific methods for effectively controlling the prefabrication accuracy of grid beams. This, to some extent, restricts the full realization of the advantages of grid beam sliding tracks and brings difficulties to the high-quality construction of related projects. Utility Model Content
[0003] The main purpose of this utility model is to provide a prefabrication device for matching grid beams, which solves the problem of the lack of construction methods for effectively controlling the prefabrication accuracy of grid beams.
[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a prefabrication device for matching grid beams, wherein the bottom mold is set on a mobile trolley, the mobile trolley is set on a track, a fixed end mold frame is set at one end of the bottom mold, a mobile end mold frame is set at the other end, and an outer mold frame is set on both sides of the bottom mold. The outer mold frames and the mobile end mold frames on both sides are connected to the template through demolding screws.
[0005] The bottom mold also has a movable inner core mold frame inside.
[0006] In the preferred embodiment, fixed end side templates are provided on both sides of the end face of the fixed end mold frame, and a fixed end concave template is provided between the two fixed end side templates. The fixed end concave template is fixed on the fixed end mold frame, and a first wing template is hinged to both sides of the fixed end mold frame. The first wing template is connected to the fixed end mold frame through a fourth demolding screw.
[0007] In the preferred embodiment, the top of the outer mold frame is connected to the top of the side template via a second demolding screw, the middle of the side template is connected to the outer mold frame via a third demolding screw, and the bottom of the side template is connected to the hinge seat.
[0008] The hinge seat has a waist-shaped hole, and the bottom of the side template is set inside the waist-shaped hole.
[0009] In the preferred embodiment, movable side templates are provided on both sides of the movable end mold frame, and at least two first demolding screws are provided on the same vertical line of the movable side templates to connect with the ground;
[0010] The movable side templates are located on both sides, and the movable end inner concave mold frame is located between them.
[0011] In the preferred embodiment, the movable end concave mold frame includes a movable end concave template, with third wing templates hinged to both ends of the movable end concave template. The middle of the third wing template is connected to the movable end concave template through multiple fifth demolding screws, and the fifth demolding screws on both sides are connected by a bracket.
[0012] The movable end concave template of the movable end concave mold frame is connected to the template of the movable inner core mold frame by multiple horizontal tie rods.
[0013] In the preferred embodiment, the bottom of the movable inner core mold frame rests against the bottom mold. The movable inner core mold frame includes two left inner core templates and a right inner core template. Both ends of the left and right inner core templates are hinged with a fourth wing template. The end of the fourth wing template is provided with a beveled block. The wing templates of the left and right inner core templates are closed by two cooperating beveled blocks.
[0014] The fourth wing template is connected to the left inner core template through multiple sixth demolding screws, and the fourth wing templates on both sides are connected through multiple supporting inner frames.
[0015] In the preferred embodiment, the left inner core template and the right inner core template are connected to the side template of the outer mold frame by multiple longitudinal tie rods.
[0016] In the preferred embodiment, multiple three-way jacks are also provided on both sides of the bottom of the mobile trolley, and each of the three-way jacks has a support pad on one side.
[0017] The rollers at the bottom of the mobile trolley are also equipped with drive motors, which are connected to the rollers.
[0018] This invention provides a prefabrication device for matching grid beams, which reduces the workload of workers. Through a rational mold structure design, such as the connection methods of various components and the setting of the demolding screw, the assembly, adjustment, and demolding operations of the mold become more convenient and efficient, thereby reducing the labor intensity of workers during construction and improving construction efficiency. At the same time, the coordinated work of components such as the mold's moving trolley and three-way jacks also helps to achieve precise construction, further optimizing the construction process and indirectly reducing the workload of workers. Attached Figure Description
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0020] Figure 1 This is an elevation view of the grid beam trolley and formwork system of this utility model;
[0021] Figure 2 This is a plan view of the grid beam trolley and formwork system of this utility model;
[0022] Figure 3 This is a side view of the grid beam trolley and formwork system of this utility model;
[0023] Figure 4 This is a schematic diagram of the positioning of the trolley and jack in this utility model.
[0024] Figure 5 This is a structural diagram of the template after disassembly.
[0025] Figure 6 This is a structural diagram of the template after disassembly of the side template of this utility model;
[0026] Figure 7 This is a structural diagram of the two end templates of this utility model.
[0027] Figure 8 This is a structural diagram of the movable inner core mold frame of this utility model;
[0028] Figure 9 This is a diagram of the hoisting structure of the grid beam of this utility model;
[0029] Figure 10 This is a diagram of the bottom mold hoisting structure of this utility model.
[0030] In the figure: bottom mold 1; fixed end mold frame 2; fixed end side template 201; fixed end concave template 202; first wing template 203; fourth demolding screw 204;
[0031] Outer mold frame 3; side template 301; hinge seat 302; second demolding screw 303; third demolding screw 304;
[0032] 4. Moving end mold frame; 401 first demolding screw; 402 moving side template;
[0033] 5. Movable inner core mold frame; 501. Left inner core template; 502. Supporting inner frame; 503. Sixth demolding screw; 504. Fourth wing template; 505. Angled block; 506. Right inner core template;
[0034] Support 6; Three-way jack 7; Mobile trolley 8; Drive motor 801; Track 9;
[0035] 10. Movable end concave mold frame; 1001. Third wing template; 1002. Fifth demolding screw; 1003. Movable end concave template;
[0036] 11. Horizontal tie rod; 12. Longitudinal tie rod; 13. Lifting equipment. Detailed Implementation
[0037] Example 1
[0038] like Figure 1-10 As shown, a prefabrication device for matching grid beams is provided. The bottom mold 1 is set on the mobile trolley 8, the mobile trolley 8 is set on the track 9, one end of the bottom mold 1 is provided with a fixed end mold frame 2, the other end is provided with a mobile end mold frame 4, and both sides of the bottom mold 1 are provided with outer mold frames 3. The outer mold frames 3 and the mobile end mold frames 4 on both sides are connected to the template through demolding screws.
[0039] The bottom mold 1 is also equipped with a movable inner core mold frame 5.
[0040] In the preferred embodiment, fixed end side templates 201 are provided on both sides of the end face of the fixed end mold frame 2, and a fixed end concave template 202 is provided between the two fixed end side templates 201. The fixed end concave template 202 is fixed on the fixed end mold frame 2. A first wing template 203 is hinged to both sides of the fixed end mold frame 2. The first wing template 203 is connected to the fixed end mold frame 2 through a fourth demolding screw 204.
[0041] In the preferred embodiment, the top of the outer mold frame 3 is connected to the top of the side template 301 via the second demolding screw 303, the middle position of the side template 301 is connected to the outer mold frame 3 via the third demolding screw 304, and the bottom of the side template 301 is connected to the hinge seat 302.
[0042] The hinge seat 302 is provided with a waist-shaped hole, and the bottom of the side template 301 is set inside the waist-shaped hole.
[0043] In the preferred embodiment, movable side templates 402 are provided on both sides of the movable end mold frame 4, and at least two first demolding screws 401 are provided on the same vertical line of the movable side templates 402 to connect with the ground;
[0044] A movable side template 402 is provided on both sides, and an inner concave mold frame 10 with movable end is provided between them.
[0045] In the preferred embodiment, the movable end concave mold frame 10 includes a movable end concave template 1003, with a third wing template 1001 hinged at both ends of the movable end concave template 1003. The middle part of the third wing template 1001 is connected to the movable end concave template 1003 through a plurality of fifth demolding screws 1002, and the fifth demolding screws 1002 on both sides are connected by a bracket.
[0046] The movable end concave template 1003 of the movable end concave mold frame 10 is connected to the template of the movable inner core mold frame 5 by multiple horizontal tie rods 11.
[0047] In the preferred embodiment, the movable inner core mold frame 5 rests against the bottom mold 1. The movable inner core mold frame 5 includes two left inner core templates 501 and a right inner core template 506. Both ends of the left inner core template 501 and the right inner core template 506 are hinged with a fourth wing template 504. The end of the fourth wing template 504 is provided with a beveled block 505. The wing templates of the left inner core template 501 and the right inner core template 506 are closed by two cooperating beveled blocks 505.
[0048] The fourth wing template 504 is connected to the left inner core template 501 through multiple sixth demolding screws 503, and the fourth wing templates 504 on both sides are connected through multiple supporting inner frames 502.
[0049] In the preferred embodiment, the left inner core template 501 and the right inner core template 506 are connected to the side template 301 of the outer mold frame 3 by multiple longitudinal tie rods 12.
[0050] In the preferred embodiment, the bottom sides of the mobile trolley 8 are also equipped with multiple three-way jacks 7, and each of the three-way jacks 7 has a support pad 6 on one side.
[0051] The rollers at the bottom of the mobile trolley 8 are also equipped with a drive motor 801, which is connected to the rollers.
[0052] The mobile trolley 8 provides mobility for the entire mold. The rollers are driven by the drive motor 801 to move on the track 9, which facilitates the conversion of the mold between different construction positions.
[0053] The three-way jack 7 is used to adjust the level and elevation of the bottom mold 1 to ensure the accuracy of mold installation. During the mold positioning process, the bottom mold 1 is first leveled using the three-way jack 7. After leveling the vertical track axis and elevation, the support 6 is positioned to support the entire moving trolley 8, and then the three-way jack 7 is removed.
[0054] The fixed end formwork 2, the outer formwork 3, and the movable end formwork 4 are all connected to the corresponding templates via release screws. The release screws facilitate the removal of the templates after the concrete has been poured and formed. For example, the outer formwork 3 is connected to the side template 301 via the second release screw 303 and the third release screw 304, which ensures the stability of the template during pouring and facilitates demolding.
[0055] The special structural design of the movable inner core mold frame 5, such as the cooperation of the hinged fourth wing template 504 and the angled block 505, allows it to operate flexibly during mold assembly and demolding. At the same time, it is connected to the movable end inner concave mold frame 10 through the transverse tie rod 11 and to the side template 301 of the outer mold frame 3 through the longitudinal tie rod 12, which enhances the integrity and stability of the entire mold structure.
[0056] The structural design of the movable end concave mold frame 10, through the connection between the third wing template 1001 and the movable end concave template 1003 and the connection with the movable inner core mold frame 5, plays a specific forming and connecting role in the mold, ensuring that the shape and structure of the grid beam in the prefabrication process meet the design requirements.
[0057] Example 2
[0058] Further explanation in conjunction with Example 1, such as Figure 1-10 The structure shown should include: a steel bar processing area, a grid beam prefabrication area, a grid beam pre-assembly area, and a grid beam temporary storage area.
[0059] The steel bar processing area is equipped with steel bar support pedestals that match the grid beams;
[0060] The prefabrication yard for the grid beams is equipped with a gantry crane 13. The method includes:
[0061] S1. The first set of mobile trolleys 8 are positioned and moved along the axis of track 9. The three-way jacks 7 are in place.
[0062] S2. Level the bottom mold 1 using the three-way jack 7, adjusting the vertical track axis direction and elevation.
[0063] S3, support 6 is in place, remove the three-way jack 7, support 6 supports the entire mobile trolley 8;
[0064] S4. After the fixed end edge template 201 and the fixed end concave template 202 of the fixed end template frame 2 are accurately positioned, they are installed.
[0065] S5. The side templates 301 of the two sets of outer formwork frames 3 are precisely positioned and then installed.
[0066] S6. After the mobile side template 402 of the mobile end mold frame 4 is precisely positioned, it is installed.
[0067] S7. The steel cage is hoisted into the formwork, precisely positioned, and fixed after ensuring the thickness of the protective layer.
[0068] S8. After the left inner core template 501 and right inner core template 506 of the movable inner core template 5 are accurately positioned, they are installed. Then, the movable end inner concave mold frame 10 is installed through the horizontal tie rod 11, and connected and fixed to the side template 301 through the longitudinal tie rod 12.
[0069] S9. After the precast beams have reached the required strength, remove the two sets of outer formwork 3. The specific order should follow the principle of "removing the last one installed first".
[0070] S10. After the two sets of outer mold frames 3 and the movable inner core mold frame 5 are removed, the three-way jack 7 is in place and the support pad 6 is removed.
[0071] S11. Using the three-way jack 7, lower the mobile trolley 8 onto the track 9;
[0072] S12. Move the cast precast beam to the matching beam position using the first moving trolley 8.
[0073] The second set of mobile trolleys is lifted to the precast beam position by a gantry crane. Steps S1 to S3 are repeated to accurately position the second set of trolleys at the precast beam.
[0074] S13. The first moving trolley 8 at the matching beam is adjusted according to the second trolley at the precast beam after precise positioning, through steps S1 to S3, so as to achieve the purpose of matching the precast beam with the matching beam.
[0075] S14. Repeat steps S4 to S7 to accurately position and install the fixed end formwork 2, the two sets of outer formwork 3, the steel cage, and the movable inner core formwork 5. Repeat step S9 to pour the precast beam.
[0076] S15. When the strength of the beam to be matched reaches 75% of the design strength, it is transferred to the pre-assembly area of the grid beam by the lifting equipment 13 for pre-assembly. The first set of trolleys 1 is lifted to the side to be installed on the precast beam.
[0077] S16. Remove the precast beam support pads and move the precast beam segment to the matching beam segment. Use a gantry crane to lift the first set of trolley 1 to the precast beam position, and repeat steps S1 to S9 to continue the construction of the next precast grid beam.
[0078] 1. Advantages of the construction process
[0079] The construction process is systematic and orderly. Starting with the positioning of the mobile trolley 8, the bottom formwork 1 is leveled and the support 6 is positioned in sequence. Each step is closely connected.
[0080] After the first set of mobile trolleys 8 is precisely positioned along the axis of track 9 and the three-way jacks 7 are in place, the level and elevation of the bottom mold 1 are precisely adjusted by the three-way jacks 7. Then, the mobile trolleys 8 are supported by the support pads 6, which ensures the stability of the mold installation foundation, provides a precise benchmark for subsequent template installation, reduces the accumulation of errors caused by uneven or unstable foundations, and improves the overall construction accuracy.
[0081] The template is installed in the order of fixed end formwork 2, outer formwork 3, and movable end formwork 4, with precise positioning and installation. After the steel cage is hoisted into the formwork and precisely positioned to ensure the thickness of the protective layer, it is fixed. Finally, the movable inner core formwork 5 and related connecting parts are installed. This sequence helps to ensure the accurate position of each component in the mold and to guarantee the structural integrity and dimensional accuracy of the grid beam.
[0082] After concrete pouring, the formwork should be removed following the principle of "removing the last installed formwork first". This helps protect the already formed precast beam structure, avoids damage to the beam due to improper removal sequence, and also facilitates the removal of formwork, thus improving the turnover efficiency of the formwork.
[0083] The precast beams that have been poured are moved to the matching beam positions using the mobile trolley 8. The first set of mobile trolleys 8 is then adjusted based on the second set of trolleys that have been precisely positioned, so as to achieve precise matching between the precast beams and the matching beams. This ensures the connection accuracy between the grid beams and improves the stability and reliability of the overall structure.
[0084] Pre-assembly is carried out after the strength of the matching beam reaches 75% of the design strength. The lifting and reuse of the trolley is arranged in a reasonable manner, which improves the utilization rate of construction equipment. At the same time, the pre-assembly process helps to discover and solve potential problems in advance, further ensuring construction quality.
[0085] 2. Advantages of synergy with mold structure
[0086] The structural features of each component in the mold are coordinated with the construction methods. For example, the outer mold frame 3 and the side template 301 are connected by demolding screws at specific positions. This ensures the stability of the side template 301 during pouring and facilitates its removal at appropriate times according to the construction process. The connection between the movable inner core mold frame 5 and other components, such as the connection between the transverse tie rod 11 and the movable end concave mold frame 10, and the connection between the longitudinal tie rod 12 and the side template 301 of the outer mold frame 3, ensures the coordinated work of each component at different construction stages, guaranteeing the integrity and stability of the mold structure, thereby improving the accuracy and quality of the prefabrication of the grid beam.
[0087] The three-way jack 7 and drive motor 801 at the bottom of the mobile trolley 8 play a crucial role in the construction process. The three-way jack 7 ensures precise leveling of the bottom mold 1, while the drive motor 801 facilitates the movement of the mobile trolley 8 on the track 9, making the conversion of the mold between different areas of the prefabrication yard more convenient and efficient. This is closely integrated with the entire construction process and improves construction efficiency.
[0088] Example 3
[0089] Further explanation in conjunction with Example 2, such as Figure 1-10 As shown in the diagram, before constructing each grid beam, the formwork system should be precisely positioned. The positioning method of the formwork system should be combined with the formwork structure and process requirements, setting fixed measurement control points. By measuring the plane position and elevation of the measurement control points, the formwork and matching beam segments are adjusted to the preset fixed positions. The measurement and control of the formwork at the measurement control points is performed using a total station and LiDAR to scan the control points to obtain three-dimensional point data. Based on artificial intelligence vision and total station positioning, the position of the formwork is detected to ensure that it has reached the preset position.
[0090] The method is as follows:
[0091] A1. Set up the formwork structure and process requirements at the construction site. There are three fixed measurement control points; these points are scanned using a total station and a lidar to obtain the measurement control point data. ( The three-dimensional coordinate data of the system; this is just the raw data acquisition, without specific formula derivation; these data are the basis for subsequent calculations and are used to determine the benchmark of the entire positioning system;
[0092] A2. Utilize artificial intelligence visual technology to identify the template. Reference points ( The actual coordinates of the template reference points are measured using a total station; similarly, this step mainly involves data acquisition; the data from these template reference points will be used for comparative analysis with the measurement control point data to determine the position and status of the template.
[0093] A3. Construct the relative coordinate matrix: Calculate the reference point for each template. Relative to each measurement control point relative coordinate vector Let the components of the relative coordinate vector in the x, y, z directions be respectively... ,but:
[0094] ;
[0095] ;
[0096] ;
[0097] Relative coordinate matrix Each row corresponds to the relative coordinate vector between a measurement control point and all template reference points; the purpose of this matrix is to comprehensively describe the positional relationship between the template reference points and the measurement control points, which facilitates various positional analyses and judgments in the future.
[0098] Calculate the relative distance matrix based on the relative coordinate vectors. The relative distance Calculate using the following formula:
[0099] ;
[0100] This formula is used to accurately quantify the spatial distance between each template reference point and the measurement control point. By analyzing this distance matrix, we can intuitively understand the positional deviation of the template in space, which is an important basis for judging whether the template has reached the preset position.
[0101] A4. Template Position Determination Stage: For each template reference point Calculate its average relative distance with respect to all measurement control points. :
[0102] ;
[0103] Average relative distance vector This vector comprehensively reflects the overall distance between each template reference point and the measurement control point. By comparing it with the preset threshold, it can be preliminarily determined whether the position of the template meets the requirements.
[0104] Calculate the position deviation vector Relative to the ideal position; let the average position of the measurement control points be... ,in:
[0105] ;
[0106] ;
[0107] ;
[0108] The components of the position deviation vector in the x, y, and z directions are:
[0109] ;
[0110] ;
[0111] ;
[0112] Position deviation vector This vector can be used to further analyze the direction and magnitude of the deviation of the template reference point from the ideal position, providing more detailed information for template adjustment.
[0113] A5. Template Position Determination: Set a position deviation threshold. If for all template reference points They all and ,in, If the directional deviation threshold is set, the template is considered to have reached the preset position.
[0114] Otherwise, the template position does not meet the requirements and needs to be adjusted. By comprehensively considering the average relative distance and the magnitude of the position deviation vector, we can more comprehensively and accurately determine whether the template position is qualified.
[0115] A6. Template Position Adjustment Stage:
[0116] For template reference points that have not reached the preset position Calculate the adjustment vector Assuming the adjustment strategy is to adjust in the opposite direction of the position deviation vector, and the adjustment amount is proportional to the deviation amount, then:
[0117] ;
[0118] ;
[0119] ;
[0120] This adjustment vector clarifies the amount that the template reference point needs to be adjusted in each direction. Based on this vector, construction workers can be guided to make precise adjustments to the template.
[0121] The template is adjusted based on the calculated adjustment vector. After the adjustment is completed, the data acquisition and preprocessing stage, the relative position relationship calculation stage, and the template position judgment stage are repeated to re-detect the template position until the template reaches the preset position.
[0122] 1. Advantages of the accuracy and comprehensiveness of the positioning method
[0123] By setting fixed measurement control points based on the template structure and process requirements, and acquiring 3D point data using a total station and LiDAR, combined with artificial intelligence vision and total station positioning to detect the template position, this multi-technology fusion approach greatly improves positioning accuracy. Point cloud scanning by the total station and LiDAR accurately acquires the 3D coordinates of the measurement control points, providing high-precision foundational data for subsequent calculations. For example, this detailed and accurate 3D coordinate data is like establishing a precise 3D coordinate system for the construction site, allowing the template position to be accurately located and analyzed within this coordinate system.
[0124] Artificial intelligence vision technology identifies reference points on the template, supplementing total station measurements. By acquiring template information from different angles, the combination of the two can provide a more comprehensive understanding of the template's status, avoiding potential errors or blind spots that may exist with a single measurement method, and further improving the reliability of positioning and detection.
[0125] 2. The scientific advantages of algorithmic computation
[0126] A relative coordinate matrix and a relative distance matrix are constructed, and the positional relationship between the template reference point and the measurement control point is analyzed through a series of calculations. The formula for calculating the relative coordinate vector is provided. , , and the relative distance formula It can accurately quantify the spatial distance between each template reference point and the measurement control point. This allows construction personnel to intuitively understand the positional deviation of the template in space from the data, providing a scientific and accurate basis for judging whether the template has reached the preset position.
[0127] During the template location determination phase, the average relative distance is calculated. The calculation of the position deviation vector comprehensively considers the relationship between the template reference point and multiple measurement control points, evaluating the template position from multiple dimensions, both overall and local. By comparing the average relative distance and the magnitude of the position deviation vector with preset thresholds, this comprehensive judgment method can more accurately determine whether the template meets the requirements, reduce the possibility of misjudgment, and ensure construction accuracy.
[0128] 3. The advantages of the rationale for adjusting the strategy
[0129] For template reference points that have not reached the preset position, the method for calculating the adjustment vector is reasonable. Assume the adjustment strategy follows the opposite direction of the position deviation vector and the adjustment amount is proportional to the deviation amount (e.g., ...). , , This method can accurately calculate the adjustment amount based on the actual deviation of the template, making template adjustment more targeted and effective. Construction workers can use these calculation results to precisely adjust the template, quickly adjusting it to the preset position, improving construction efficiency, and ensuring that the positional accuracy of the adjusted template meets the requirements.
[0130] The mechanism for re-inspection after adjustment is improved, forming a closed-loop control through stages such as repeated data collection and preprocessing, relative position calculation, and template position judgment. This ensures that the template can ultimately reach the preset position, guarantees the accuracy of the template system positioning before the construction of each grid beam, thereby improving the overall quality and precision of the grid beam construction and laying a solid foundation for subsequent construction procedures.
[0131] The above embodiments are merely preferred technical solutions of this utility model and should not be considered as limitations on this utility model. The protection scope of this utility model should be the technical solution described in the claims, including equivalent substitutions of the technical features described in the claims. That is, equivalent substitutions and improvements within this scope are also within the protection scope of this utility model.
Claims
1. A prefabricated device for matching grid beams, characterized in that: The bottom mold (1) is set on the mobile trolley (8), the mobile trolley (8) is set on the track (9), one end of the bottom mold (1) is provided with a fixed end mold frame (2), the other end is provided with a mobile end mold frame (4), both sides of the bottom mold (1) are provided with outer mold frames (3), and both sides of the outer mold frames (3) and the mobile end mold frames (4) are connected to the template through demolding screws; The bottom mold (1) is also equipped with a movable inner core mold frame (5).
2. The prefabrication device for matching grid beams according to claim 1, characterized in that: The fixed end mold frame (2) has fixed end side templates (201) on both sides of the end face, and fixed end concave templates (202) are provided between the two fixed end side templates (201). The fixed end concave templates (202) are fixed on the fixed end mold frame (2). The fixed end mold frame (2) has first wing templates (203) hinged on both sides. The first wing templates (203) are connected to the fixed end mold frame (2) through the fourth demolding screw (204).
3. The prefabrication device for matching grid beams according to claim 1, characterized in that: The top of the outer mold frame (3) is connected to the top of the side template (301) via the second demolding screw (303), the middle position of the side template (301) is connected to the outer mold frame (3) via the third demolding screw (304), and the bottom of the side template (301) is connected to the hinge seat (302). The hinge seat (302) has a waist-shaped hole, and the bottom of the side template (301) is set inside the waist-shaped hole.
4. The prefabrication device for matching grid beams according to claim 1, characterized in that: The movable end mold frame (4) is provided with movable side templates (402) on both sides, and at least two first demolding screws (401) are provided on the same vertical line of the movable side templates (402) to connect with the ground; The movable side templates (402) are provided on both sides, and the movable end inner concave mold frame (10) is provided between them.
5. The prefabrication device for matching grid beams according to claim 4, characterized in that: The movable end concave mold frame (10) includes a movable end concave template (1003), and the movable end concave template (1003) is hinged at both ends to a third wing template (1001). The middle part of the third wing template (1001) is connected to the movable end concave template (1003) through multiple fifth demolding screws (1002). The fifth demolding screws (1002) on both sides are connected by a bracket. The movable end concave mold plate (1003) of the movable end concave mold frame (10) is connected to the template of the movable inner core mold frame (5) by multiple horizontal tie rods (11).
6. The prefabrication device for matching grid beams according to claim 1, characterized in that: The bottom of the movable inner core mold frame (5) rests against the bottom mold (1). The movable inner core mold frame (5) includes two left inner core templates (501) and a right inner core template (506). Both ends of the left inner core template (501) and the right inner core template (506) are hinged with a fourth wing template (504). The end of the fourth wing template (504) is provided with a beveled block (505). The wing templates of the left inner core template (501) and the right inner core template (506) are closed by two cooperating beveled blocks (505). The fourth wing template (504) is connected to the left inner core template (501) through multiple sixth demolding screws (503), and the fourth wing templates (504) on both sides are connected through multiple supporting inner frames (502).
7. The prefabrication device for matching grid beams according to claim 6, characterized in that: The left inner core template (501) and the right inner core template (506) are connected to the side template (301) of the outer mold frame (3) by multiple longitudinal tie rods (12).
8. The prefabrication device for matching grid beams according to claim 1, characterized in that: The bottom sides of the mobile trolley (8) are also equipped with multiple three-way jacks (7), and each of the three-way jacks (7) is equipped with a support (6) on one side. The rollers at the bottom of the mobile trolley (8) are also equipped with a drive motor (801), and the drive motor (801) is connected to the rollers.