High-liquid-limit clay sand mixing equipment

By designing the sliding control of the mixing cylinder and the pusher plate, the problem of difficult sand discharge in existing equipment was solved, and the efficient utilization of high liquid limit clay was realized.

CN223493540UActive Publication Date: 2025-10-31FUJIAN EXPRESSWAY BRIDGE CONSTR DEV CO LTD
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Patent Information

Application Number
CN202422955821.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-10-31
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

Existing high liquid limit clay-sand mixing equipment is difficult to effectively discharge the mixed sand, resulting in cleaning difficulties and affecting the secondary use and utilization rate of the equipment.

Method used

A mixing device including a mixing cylinder, a pusher plate, and a pusher drive assembly was designed. The sand and soil can be conveniently discharged by sliding the pusher plate and controlling the discharge gate. The mixing process is combined with the mixing drive assembly and the motor drive.

Benefits of technology

This allows for convenient discharge of the mixed sand, avoids accumulation inside the equipment, and improves the utilization rate of high liquid limit clay.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223493540U_ABST
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Abstract

The utility model relates to the technical field of mixing equipment, in particular to high-liquid-limit clay sand mixing equipment which comprises a machine frame, a mixing barrel rotatably connected to the machine frame, a mixing driving assembly used for driving the mixing barrel to rotate, a discharging opening formed in one end of the mixing barrel and a discharging door covering the discharging opening. The material pushing plate is connected into the mixing barrel in a sliding mode, the material pushing driving assembly is used for driving the material pushing plate to slide, the material pushing plate and the material discharging door are fixedly connected through a connecting column, and a feeding pipe is arranged on the mixing barrel; sandy soil mixed with sand can be discharged more easily, the mixed sandy soil is prevented from being accumulated in equipment, secondary use can be achieved without cleaning, and the utilization rate of high-liquid-limit clay is increased.
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Description

Technical Field

[0001] This utility model relates to the field of mixing equipment technology, specifically to a high liquid limit clay sand mixing equipment. Background Technology

[0002] High liquid limit clay is a type of clay with high water content, low hardness, and high viscosity and plasticity. With the deepening of my country's resource utilization and sustainable development concepts, research on the resource utilization of high liquid limit clay is constantly innovating. Currently, high liquid limit clay can be used for roadbed filling after being improved by sand mixing. The sand mixing process requires the use of mixing equipment to blend the high liquid limit clay with sand into sand. For example, a sand mixing device disclosed in Chinese Patent No. CN215848865U includes a cover and a body. The cover is disc-shaped, with two vertical motors on top. These vertical motors are connected to a vertical stirring paddle below the cover. A horizontal motor is located between the vertical motors, and a transmission chain is connected to the horizontal motor. The transmission chain passes through a notch in the cover and connects to a transmission gear below the cover. The transmission gear is connected to a gear stirring paddle. The body is located below the cover, and a discharge pipe is located at the bottom of the body.

[0003] However, in practical applications, although the above-mentioned equipment can mix high liquid limit clay with sand, the sand and soil mixed with sand are difficult to be discharged from the mixing equipment due to the high water content of high liquid limit clay and the fact that the equipment is closed. This makes cleaning quite difficult and also affects the secondary use of the equipment, resulting in the utilization rate of high liquid limit clay still not being very high. Utility Model Content

[0004] The purpose of this invention is to address the above-mentioned shortcomings by providing a high liquid limit clay sand mixing device, which makes it easier to discharge the sand mixed with sand, avoids the accumulation of the mixed sand inside the device, and allows for secondary use without cleaning, thereby improving the utilization rate of high liquid limit clay.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A high liquid limit clay-sand mixing device includes a frame, a mixing cylinder rotatably connected to the frame, a mixing drive assembly for driving the mixing cylinder to rotate, a discharge port located at one end of the mixing cylinder, a discharge gate covering the discharge port, a pusher plate slidably connected inside the mixing cylinder, a pusher drive assembly for driving the pusher plate to slide, the pusher plate and the discharge gate being fixedly connected by a connecting column, and a feed pipe provided on the mixing cylinder.

[0007] Furthermore, two driving gears are provided on the outer wall of the mixing cylinder, and two driven shafts one and two driven shafts two are rotatably connected to the frame. The two driven shafts are coaxially arranged, and the two driven shafts two are coaxially arranged. Driven gears one and two are respectively provided on driven shafts one and two, and driven gears one and two mesh with driving gears respectively. The mixing drive assembly includes a motor fixed on the frame and a double-head reducer connected to the output shaft of the motor. The two output ends of the double-head reducer are respectively connected to the two driven shafts one.

[0008] Furthermore, the end of the mixing cylinder away from the discharge port is sealed by a sealing plate; the pushing drive assembly includes multiple electric cylinders fixed on the sealing plate, and the piston rods of the electric cylinders extend horizontally to drive the pushing plate.

[0009] Furthermore, the sealing plate is also provided with multiple mixing blades, and the pusher plate is provided with through holes facing the mixing blades. During the process of the pusher plate sliding left and right along the inner wall of the mixing cylinder, the pusher plate slides along the mixing blades through the through holes.

[0010] Furthermore, a feed funnel is connected to the top of the feed pipe, and a valve is installed on the feed pipe.

[0011] Furthermore, it also includes a controller, wherein both the hybrid drive assembly and the pusher drive assembly are electrically connected to the controller.

[0012] The beneficial effects of this utility model are:

[0013] In practical applications, during use, the pusher drive assembly drives the pusher plate to move to the right along the mixing cylinder. The pusher plate, through the connecting column, drives the discharge gate to close. High liquid limit clay and sand can be fed into the mixing cylinder through the feed pipe. The mixing drive assembly drives the mixing cylinder to rotate, mixing the high liquid limit clay and sand into sand. After mixing, the pusher drive assembly drives the pusher plate to move to the left along the mixing cylinder. The pusher plate, through the connecting column, drives the discharge gate to open. The pusher plate continues to move to the left, pushing the sand in the mixing cylinder out of the discharge port. This invention makes it easier to discharge the sand mixed with sand, avoiding the accumulation of the mixed sand inside the equipment. It also eliminates the need for cleaning and allows for reuse, improving the utilization rate of high liquid limit clay. Attached Figure Description

[0014] Figure 1 This is a first-view structural schematic diagram of the present invention;

[0015] Figure 2 This is a structural schematic diagram of the present invention from a second perspective;

[0016] Figure 3 This is a top view of the present invention;

[0017] Figure 4 yes Figure 3 Cross-sectional view at point AA;

[0018] Reference numerals: Frame 1; Driven shaft 11; Driven gear 111; Driven shaft 2 12; Driven gear 2 121; Mixing cylinder 2; Feed pipe 20; Drive gear 21; Sealing plate 22; Discharge gate 3; Push plate 4; Connecting column 41; Motor 51; Double-head reducer 52; Electric cylinder 6; Mixing blade 7. Detailed Implementation

[0019] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a high liquid limit clay-sand mixing device includes a frame 1, a mixing cylinder 2 rotatably connected to the frame 1, a mixing drive assembly for driving the mixing cylinder 2 to rotate, a discharge port located at one end of the mixing cylinder 2, a discharge gate 3 covering the discharge port, a pusher plate 4 slidably connected inside the mixing cylinder 2, a pusher drive assembly for driving the pusher plate 4 to slide, the pusher plate 4 and the discharge gate 3 being fixedly connected by a connecting column 41, and a feed pipe 20 provided on the mixing cylinder 2.

[0020] In use, the pusher drive assembly drives the pusher plate 4 to move to the right inside the mixing cylinder 2. The pusher plate 4 drives the discharge gate 3 to close via the connecting column 41. High liquid limit clay and sand can be fed into the mixing cylinder 2 through the feed pipe 20. The mixing drive assembly drives the mixing cylinder 2 to rotate, mixing the high liquid limit clay and sand into sand. After mixing, the pusher drive assembly drives the pusher plate 4 to move to the left inside the mixing cylinder 2. The pusher plate 4 drives the discharge gate 3 to open via the connecting column 41. The pusher plate 4 continues to move to the left, pushing the sand in the mixing cylinder 2 out of the discharge port. This utility model makes it easier to discharge the sand mixed with sand, avoiding the accumulation of the mixed sand inside the equipment. It can be reused without cleaning, improving the utilization rate of high liquid limit clay.

[0021] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, two driving gears 21 are provided on the outer wall of the mixing cylinder 2. Two driven shafts 11 and two driven shafts 12 are rotatably connected to the frame 1. The two driven shafts 11 and 12 are coaxially arranged. Driven gears 111 and 121 are respectively provided on the driven shafts 11 and 121, and the driven gears 111 and 121 mesh with the driving gears 21. The mixing drive assembly includes a motor 51 fixed on the frame 1 and a double-head reducer 52 connected to the output shaft of the motor 51. The two output ends of the double-head reducer 52 are respectively connected to the two driven shafts 11. In this embodiment, the motor 51 drives the driven shafts 111 and 111 to rotate through the double-head reducer 52. The driven gears 111 drive the driven gears 121 and 121 to rotate through the driving gears 21, so that the mixing cylinder 2 rotates and mixes.

[0022] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the end of the mixing cylinder 2 away from the discharge port is sealed by a sealing plate 22; the pushing drive assembly includes multiple electric cylinders 6 fixed on the sealing plate 22, and the piston rod head of the electric cylinder 6 extends horizontally to drive the pushing plate 4; in this embodiment, the pushing plate 4 is driven to slide left and right along the inner wall of the mixing cylinder 2 by extending and retracting the piston rod head of the electric cylinder 6.

[0023] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the sealing plate 22 is also provided with multiple mixing blades 7, and the pusher plate 4 is provided with through holes facing the mixing blades 7. During the process of the pusher plate 4 sliding left and right along the inner wall of the mixing cylinder 2, the pusher plate 4 slides along the mixing blades 7 through the through holes. In this embodiment, during the mixing process of the mixing cylinder 2 rotating, the mixing blades 7 can accelerate the mixing of high liquid limit clay with sand and shorten the mixing time.

[0024] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a feed funnel is connected to the top of the feed pipe 20, and a valve is provided on the feed pipe 20; in this embodiment, the opening and closing of the feed pipe 20 can be controlled by the valve.

[0025] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, it also includes a controller, and the mixing drive component and the pushing drive component are both electrically connected to the controller; in this embodiment, the mixing drive component and the pushing drive component can be controlled by the controller.

[0026] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the scope defined by the spirit of this utility model.

Claims

1. A high liquid limit clay sand mixing device, characterized in that: Includes a frame (1), a mixing cylinder (2) rotatably connected to the frame (1), a mixing drive assembly for driving the mixing cylinder (2) to rotate, a discharge port located at one end of the mixing cylinder (2), a discharge gate (3) covering the discharge port, a pusher plate (4) slidably connected inside the mixing cylinder (2), a pusher drive assembly for driving the pusher plate (4) to slide, the pusher plate (4) and the discharge gate (3) being fixedly connected by a connecting column (41), and a feed pipe (20) provided on the mixing cylinder (2).

2. The high liquid limit clay sand mixing equipment according to claim 1, characterized in that, Two drive gears (21) are provided on the outer wall of the mixing cylinder (2). Two driven shafts (11) and two driven shafts (12) are rotatably connected to the frame (1). The two driven shafts (11) are coaxially arranged, and the two driven shafts (12) are coaxially arranged. Driven gears (111) and (121) are respectively provided on driven shafts (111) and driven shafts (121). Driven gears (111) and (121) mesh with drive gears (21) respectively. The mixing drive assembly includes a motor (51) fixed on the frame (1) and a double-head reducer (52) connected to the output shaft of the motor (51). The two output ends of the double-head reducer (52) are respectively connected to the two driven shafts (11).

3. The high liquid limit clay sand mixing equipment according to claim 2, characterized in that, The mixing cylinder (2) is sealed at one end away from the discharge port by a sealing plate (22); the pushing drive assembly includes multiple electric cylinders (6) fixed on the sealing plate (22), and the piston rod head of the electric cylinder (6) extends horizontally to drive the pushing plate (4).

4. The high liquid limit clay sand mixing equipment according to claim 3, characterized in that, The sealing plate (22) is also provided with multiple mixing blades (7). The pusher plate (4) is provided with through holes facing the mixing blades (7). During the process of the pusher plate (4) sliding left and right along the inner wall of the mixing cylinder (2), the pusher plate (4) slides along the mixing blades (7) through the through holes.

5. The high liquid limit clay sand mixing equipment according to claim 1, characterized in that, The top end of the feed pipe (20) is connected to a feed funnel, and a valve is provided on the feed pipe (20).

6. The high liquid limit clay sand mixing equipment according to claim 1, characterized in that, It also includes a controller, and both the hybrid drive assembly and the pusher drive assembly are electrically connected to the controller.

Citation Information

Patent Citations

  • Sandy soil mixing and stirring device

    CN215848865U