Adjustable wire channel of bundling machine

By designing an adjustable thread track in the baler and using an adjusting seat and spring structure to adjust the thread track angle, the problem of unstable thread feeding caused by thread track deformation under high temperature environment is solved, thereby improving baling quality and production efficiency.

CN223494843UActive Publication Date: 2025-10-31WUAN YUHUA IRON & STEEL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422886937.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-10-31
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

In steel rolling production, deformation of the duct frame under high temperature conditions can cause the duct to misalign, affecting the wire feeding effect, resulting in jamming and incomplete wire feeding, and affecting the quality of bundling.

Method used

An adjustable guide rail for a baler was designed. An adjustment seat was set between the movable plate and the guide rail frame. The slider was driven to slide by the adjustment rod assembly to adjust the guide rail angle of the movable plate. Combined with a spring, the fit between the movable plate and the guide rail frame was ensured, so as to achieve fine adjustment and stability of the guide rail angle.

Benefits of technology

This solution resolved the issue of unstable wire feeding caused by deformation of the wire guide under high-temperature conditions, improved bundling quality, reduced maintenance frequency, and increased production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223494843U_ABST
    Figure CN223494843U_ABST
Patent Text Reader

Abstract

The utility model relates to an adjustable wire channel of a bundling machine, which comprises a wire channel frame, a fixed plate and a movable plate, the fixed plate and the movable plate are arranged on the wire channel frame in pairs to form a U-shaped groove, the fixed plate is fixedly connected with the wire channel frame, the movable plate is hinged on the wire channel frame and can rotate around a hinge shaft, and an adjusting seat is arranged between the movable plate and the wire channel frame. The adjusting seat comprises an adjusting rod assembly and a sliding block, the sliding block is arranged between the movable plate and the wire channel frame, the adjusting rod assembly can drive the sliding block to slide along the wire channel frame, and then the movable plate is driven to rotate around a hinge to adjust the wire guiding angle of the movable plate. The device is simple in structure, convenient to use and easy to implement, is used for modifying an existing bundling machine, prolongs the service life, can adjust the wire channel to the optimal butt joint angle according to field requirements after modification, reduces the impact during wire channel butt joint, enables the resistance of the wire channel frame to be reduced to achieve the optimal effect, and ensures that the bundling machine can stably run in a high-temperature working environment.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of baling machine technology, specifically to an adjustable baling machine. Background Technology

[0002] In steel rolling production, the finished steel products need to be bundled by a bundling machine before transportation and sales. The quality of bundling directly affects the safety during transportation and the appearance at the time of sale. The working process of the bundling machine is as follows: pressing and feeding wire, tightening and twisting, and resetting broken wire. Pressing and feeding wire involves pressing the wire from both sides with pressure plates, and then the bundling machine sends out steel wire to wrap around the inner and outer surfaces of the wire to securely bundle it. The conveying angle and winding direction of the steel wire are controlled by the wire guide. When the bundling machine works continuously in a high-temperature environment for a long time, the wire guide frame deforms, resulting in the wire guide not being in place when the wire guide frame is connected, the impact force of the wire guide increases, the wire feeding becomes blocked, the wire feeding load increases, and the wire feeding is not in place and the wire piles up, which directly affects the bundling quality of the product. Therefore, this application provides a bundling machine with an adjustable wire guide angle, which has good performance and improves the bundling quality. Utility Model Content

[0003] The purpose of this invention is to provide an adjustable baler track to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] An adjustable guide rail for a baler includes a guide rail frame, a fixed plate, and a movable plate. The fixed plate and the movable plate are paired and arranged on the guide rail frame to form a U-shaped groove. The fixed plate is fixedly connected to the guide rail frame, and the movable plate is hinged to the guide rail frame. An adjustment seat is provided between the movable plate and the guide rail frame. The adjustment seat includes an adjustment rod assembly and a slider. The slider is disposed between the movable plate and the guide rail frame. The adjustment rod assembly can drive the slider to slide along the guide rail frame, thereby driving the movable plate to rotate and adjust the guide rail angle of the movable plate.

[0006] The aforementioned adjustable baler includes a fixed seat and a sliding seat. The fixed seat is fixed to the baler frame by bolts, and the sliding seat is fixedly connected to the slider. The adjusting rod assembly is disposed on the sliding seat, and its end is fixed to the fixed seat. A matching guide rail and guide groove are provided between the fixed seat and the sliding seat. The adjusting rod assembly can drive the sliding seat and the slider to slide synchronously along the fixed seat.

[0007] The aforementioned adjustable baling machine has a U-shaped fixed base with symmetrically arranged slides on its two side plates that cooperate with the slider. The two ends of the slider are located inside the slides, and their ends are fixedly connected to the sliding base by bolts. The sliding base is sleeved on the outside of the fixed base and can slide synchronously with the slider along the slides.

[0008] The aforementioned adjustable baler includes an adjusting rod assembly comprising a screw and nuts. The screw is mounted on the sliding seat, and the end of the screw is connected to the fixed seat via two nuts.

[0009] In the aforementioned adjustable baler, the bottom of the sliding seat is provided with a threaded hole parallel to the guide rail, and the screw is disposed on the threaded hole.

[0010] The aforementioned adjustable baler has a fixed plate at one end of the bottom of the fixed base, and a connecting hole parallel to the guide groove is provided on the fixed plate. The end of the screw is mounted on the connecting hole by two nuts and can rotate within the connecting hole.

[0011] The aforementioned adjustable baler has a movable plate hinged to a hinge seat on the baler frame. Both the hinge seat and the movable plate are provided with multiple positioning connection holes. Connecting pins are inserted into two of the positioning connection holes located on the same axis to position and connect the movable plate and the baler frame.

[0012] In the aforementioned adjustable baler, the top of the movable plate is fixed to the baler frame via an upper support. A spring is provided between the movable plate and the upper support. When the slider drives the movable plate to rotate, it compresses or releases the spring.

[0013] The aforementioned baler has an adjustable baling line, and the rotation angle of the movable plate is ±5°.

[0014] The aforementioned adjustable baler has a fixed plate and a movable plate made of aluminum alloy.

[0015] The beneficial effects of adopting the above technical solution are:

[0016] This utility model provides an adjustable baler guide, which is configured as a separate fixed plate and a movable plate. The fixed plate is fixedly connected to the baler frame, and the movable plate is hinged to the baler frame and can rotate around the hinge axis. An adjustment seat is set between the movable plate and the baler frame. The adjustment seat can drive the movable plate to rotate, thereby adjusting the baler angle. This solves the problem of baler deformation affecting the wire feeding effect when used in high-temperature environments for a long time. The adjustment seat is equipped with an adjustment rod and a slider. The slider is set between the movable plate and the baler frame. The adjustment rod drives the slider to slide, lifting or lowering the movable plate. This structure is a fine-tuning structure. A spring is set at the connection between the movable plate and the central axis of the baler frame to keep the movable plate and slider in close contact during the adjustment process without any gaps. The adjustment process is smooth and controllable. The structure of this application is reasonable. After use, the baler angle can be adjusted as needed to achieve the optimal docking angle, ensuring stable operation of the baler in high-temperature environments, reducing maintenance frequency, and improving production efficiency. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0018] Figure 2 This is a front view structural diagram of the present invention;

[0019] Figure 3 This is an enlarged view of the connection structure of the movable plate of this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the adjustment seat of this utility model;

[0021] Figure 5 This is a cross-sectional structural schematic diagram of the adjustment seat of this utility model;

[0022] Figure 6 This is an exploded three-dimensional view of the adjusting seat of this utility model.

[0023] In the diagram: 1. Track frame; 1-1. Hinge seat; 2. Fixed plate; 3. Movable plate; 4. Adjusting seat; 4-1. Adjusting rod assembly; 4-1-1. Screw; 4-1-2. Nut; 4-2. Slider; 4-3. Fixed seat; 4-3-1. Guide groove; 4-3-2. Slide rail; 4-3-3. Connecting hole; 4-4. Sliding seat; 4-4-1. Guide rail; 4-4-2. Threaded hole; 5. Connecting pin; 6. Upper support. Detailed Implementation

[0024] To make the objectives, technical solutions and advantages of this utility model clearer, the utility model will be clearly and completely described below in conjunction with specific embodiments.

[0025] like Figures 1 to 6The adjustable baler shown includes a baler frame 1, a fixed plate 2, and a movable plate 3. The fixed plate 2 and the movable plate 3 are arranged in pairs on the baler frame 1 to form a U-shaped groove. The fixed plate 2 is fixedly connected to the baler frame 1, and the movable plate 3 is hinged to the baler frame 1. An adjustment seat 4 is provided between the movable plate 3 and the baler frame 1. The adjustment seat 4 includes an adjustment rod assembly 4-1 and a slider 4-2. The slider 4-2 is located between the movable plate 3 and the baler frame 1. The adjustment rod assembly 4-1 can drive the slider 4-2 to slide along the baler frame 1, thereby driving the movable plate 3 to rotate and adjust the guide wire angle of the movable plate 3. At the joint of the fixed plate 2 and the movable plate 3, two adjacent guide wire wheels in the U-shaped groove are fitted together with an elongated oval elastic thin metal ring to facilitate the smooth sliding of the baling wire through the joint.

[0026] like Figure 3 As shown, the adjusting seat 4 also includes a fixed seat 4-3 and a sliding seat 4-4. The fixed seat 4-3 is fixed to the track frame 1 by bolts. The two ends of the sliding seat 4-4 and the slider 4-2 are fixedly connected by bolts. The adjusting rod assembly 4-1 is threaded onto the sliding seat 4-4, and its end is fixed to the fixed seat 4-3 by bolts. A matching guide rail 4-4-1 and guide groove 4-3-1 are provided between the fixed seat 4-3 and the sliding seat 4-4. The adjusting rod assembly 4-1 can drive the sliding seat 4-4 and the slider 4-2 to slide synchronously along the guide groove 4-3-1 of the fixed seat 4-3, thereby driving the movable plate 3 to rotate and adjust the docking angle of the track.

[0027] like Figure 6 As shown, the fixed base 4-3 is U-shaped, and its two side plates are symmetrically provided with slides 4-3-2 that cooperate with the slider 4-2. The two ends of the slider 4-2 are set inside the slides 4-3-2, and its ends are fixedly connected to the sliding base 4-4 by bolts. The sliding base 4-4 is sleeved on the outside of the fixed base 4-3 and can slide synchronously with the slider 4-2 along the slides 4-3-2. For easy installation and adjustment, the slider 4-2 adopts a split structure, including an inclined block and a support block. The inclined block is supported between the movable plate 3 and the track frame 1. The support block is snapped into the slides 4-3-2 of the fixed base 4-3. The inclined block has an installation groove that matches the support block. The support block is fitted onto the inclined block, and the support block is parallel to the inclined side of the inclined block.

[0028] As he 4 to Figure 6As shown, the adjusting rod assembly 4-1 includes a screw 4-1-1 and nuts 4-1-2. The screw 4-1-1 is mounted on the sliding seat 4-4, and the end of the screw 4-1-1 is connected to the fixed seat 4-3 via two nuts 4-1-2. The bottom of the sliding seat 4-4 is provided with a threaded hole 4-4-2 parallel to the guide rail 4-4-1, and the screw 4-1-1 is mounted on the threaded hole 4-4-2. A fixing plate is provided at one end of the bottom of the fixed seat 4-3, and the fixing plate is provided with a connecting hole 4-4 parallel to the guide groove 4-3-1. 3-3, the end of the screw 4-1-1 is mounted on the connecting hole 4-3-3 via two nuts 4-1-2. When the nuts 4-1-2 are loosened, the screw 4-1-1 can rotate within the connecting hole 4-3-3 to adjust the position of the support block. When the nuts 4-1-2 are tightened, the screw 4-1-1 cannot rotate, and the slider position is locked. In this embodiment, the adjusting rod assembly 4-1 adopts a screw and nut structure for manual distance adjustment. Further improvements can be made by using a cylinder or hydraulic cylinder for distance adjustment controlled by an electronic control system.

[0029] like Figures 1 to 3 As shown, the movable plate 3 is hinged to the hinge seat 1-1 of the track frame 1. Both the hinge seat 1-1 and the movable plate 3 are provided with multiple positioning connection holes. Connecting pins 5 are inserted into two positioning connection holes located on the same axis to position and connect the movable plate 3 and the track frame 1. Before adjusting the rotation of the movable plate 3, the connecting pins 5 are removed. After rotation, two positioning connection holes located on the same axis are selected and inserted into the connecting pins 5. The top of the movable plate 3 is fixed to the track frame 1 by the upper support 6. A spring is provided between the movable plate 3 and the upper support 6. When the slider 4-2 slides and drives the movable plate 3 to rotate, it squeezes or releases the spring. The spring can ensure that the movable plate 3 and the slider 4-2 are always in contact and there is no jamming or void, which would affect the stability of the angle adjustment. The rotation angle of the movable plate 3 is ±5°, which can be adjusted according to the needs of the site. The fixed plate 2 and the movable plate 3 are made of aluminum alloy, which further improves the strength and service life in high-temperature environments.

[0030] Operating Procedure: Install the movable plate onto the guide frame with the fixed plate, aligning the fixed plate and movable plate to form a U-shaped groove. Install and fix the hinge shaft and connecting pin at the hinge seat of the movable plate and the guide frame. Place the slider on the adjusting seat between the movable plate and the guide frame. Install the fixed seat onto the guide frame. Adjust the slider position so that the two ends of the slider are supported and locked in the slide rails on the fixed seat. After adjusting the slider to slide smoothly, fix the fixed seat firmly. Install the sliding seat on the outside of the fixed seat. Adjust the position of the guide rail and guide groove to ensure that the sliding seat slides without obstruction. Connect the sliding seat to the two ends of the slider support with bolts. Install the screw into the threaded hole at the bottom of the sliding seat. The end of the screw passes through the connecting hole on the fixed seat. Set a nut on each side of the connecting hole for support adjustment and locking after adjustment. After adjusting the slider position with the screw, tighten the nut on the screw. Secure the bolts at the top of the movable plate and the upper support. Installation is complete.

[0031] This article uses specific embodiments to illustrate the principles and implementation methods of this utility model in detail. The description of the above embodiments is only for the purpose of helping to understand the method and core ideas of this utility model. Those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features; however, these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An adjustable baling line for a baler, characterized in that: The device includes a wire guide frame (1), a fixed plate (2), and a movable plate (3). The fixed plate (2) and the movable plate (3) are arranged in pairs on the wire guide frame (1) to form a U-shaped groove. The fixed plate (2) is fixedly connected to the wire guide frame (1). The movable plate (3) is hinged to the wire guide frame (1). An adjustment seat (4) is provided between the movable plate (3) and the wire guide frame (1). The adjustment seat (4) includes an adjustment rod assembly (4-1) and a slider (4-2). The slider (4-2) is disposed between the movable plate (3) and the wire guide frame (1). The slider (4-2) can be driven to slide along the wire guide frame (1) by the adjustment rod assembly (4-1), thereby driving the movable plate (3) to rotate and adjust the wire angle of the movable plate (3).

2. The adjustable baling line of the baler according to claim 1, characterized in that: The adjusting seat (4) further includes a fixed seat (4-3) and a sliding seat (4-4). The fixed seat (4-3) is fixed to the track frame (1) by bolts. The sliding seat (4-4) is fixedly connected to the slider (4-2). The adjusting rod assembly (4-1) is disposed on the sliding seat (4-4) and its end is fixed to the fixed seat (4-3). A matching guide rail (4-4-1) and guide groove (4-3-1) are provided between the fixed seat (4-3) and the sliding seat (4-4). The adjusting rod assembly (4-1) can drive the sliding seat (4-4) and the slider (4-2) to slide synchronously along the fixed seat (4-3).

3. The adjustable baling line of the baler according to claim 2, characterized in that: The fixed base (4-3) is U-shaped, and its two side plates are symmetrically provided with slides (4-3-2) that cooperate with the slider (4-2). The two ends of the slider (4-2) are set inside the slides (4-3-2), and its ends are fixedly connected to the sliding base (4-4) by bolts. The sliding base (4-4) is sleeved on the outside of the fixed base (4-3) and can slide synchronously with the slider (4-2) along the slides (4-3-2).

4. The adjustable baling line of a baler according to claim 3, characterized in that: The adjusting rod assembly (4-1) includes a screw (4-1-1) and nuts (4-1-2). The screw (4-1-1) is disposed on the sliding seat (4-4), and the end of the screw (4-1-1) is connected to the fixed seat (4-3) through the two nuts (4-1-2).

5. The adjustable baling line of a baler according to claim 4, characterized in that: The bottom of the sliding seat (4-4) is provided with a threaded hole (4-4-2) parallel to the guide rail (4-4-1), and the screw (4-1-1) is provided on the threaded hole (4-4-2).

6. The adjustable baling line of a baler according to claim 5, characterized in that: A fixing plate is provided at one end of the bottom of the fixing base (4-3). The fixing plate is provided with a connecting hole (4-3-3) parallel to the guide groove (4-3-1). The end of the screw (4-1-1) is provided on the connecting hole (4-3-3) by two nuts (4-1-2) and can rotate within the connecting hole (4-3-3).

7. The adjustable baling line of a baler according to claim 6, characterized in that: The movable plate (3) is hinged to the hinge seat (1-1) of the track frame (1). Both the hinge seat (1-1) and the movable plate (3) are provided with multiple positioning connection holes. Connecting pins (5) are inserted into two positioning connection holes located on the same axis to position and connect the movable plate (3) and the track frame (1).

8. The adjustable baling line of a baler according to claim 7, characterized in that: The top of the movable plate (3) is fixed to the track frame (1) by the upper support (6). A spring is provided between the movable plate (3) and the upper support (6). When the slider (4-2) drives the movable plate (3) to rotate, it squeezes or releases the spring.

9. The adjustable baling line of a baler according to claim 8, characterized in that: The rotation angle of the movable plate (3) is ±5°.

10. An adjustable baling line for a baler according to claim 9, characterized in that: The fixed plate (2) and the movable plate (3) are made of aluminum alloy.