Winding device with deviation rectifying structure

By introducing a correction structure and an electrically controlled push rod into the winding device, the problem of the difficulty in easily unloading the winding drum in the existing winding device is solved, and the effects of convenient unloading and real-time correction are achieved.

CN223495736UActive Publication Date: 2025-10-31SHANDONG RELTEX LEIHUA CO LTD
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Patent Information

Application Number
CN202422507904.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-10-31
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

Existing winding devices make it difficult to easily remove the winding drum from the rotating drum after winding is completed, requiring external tools and making the operation cumbersome.

Method used

A winding device with a correction structure was designed, comprising a base, a rotating roller, a correction mechanism, and an electrically controlled push rod. Through the cooperation of the chute and the electrically controlled push rod, the rotating roller slides up and down in the chute to reduce its height for easy unloading, and the correction mechanism corrects the material deviation in real time.

Benefits of technology

The height of the rotating roller can be adjusted after winding, which facilitates manual unloading of the material roll and simplifies the disassembly process. At the same time, the material deviation is corrected in real time by the correction mechanism, which improves the operating efficiency.

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Abstract

The winding device comprises a base and a rotating roller, a supporting plate is installed on the upper wall of the base, the rotating roller is rotatably installed on the side wall of the supporting plate, a deviation rectifying mechanism is installed on the side wall of the supporting plate, the supporting plate comprises a fixed plate and a sliding frame, the fixed plate is installed on the upper wall of the base, and the sliding frame is installed on the side wall of the base in an inserted mode. Sliding grooves are formed in the side walls of the fixing plate and the sliding frame, connecting sleeves are slidably installed in the sliding grooves, the rotating rollers are sleeved with the connecting sleeves, electric control push rods are installed in the sliding grooves, the electric control push rods are electrically connected with an external power source, and the output ends of the electric control push rods are connected with the lower walls of the connecting sleeves. The connecting sleeve can drive the rotating roller to slide up and down in the sliding groove, when discharging is needed, the connecting sleeve can be driven by the electric control push rod to move downwards, the height of the rotating roller is reduced, and therefore materials wound on the outer side of the rotating roller can be conveniently discharged.
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Description

Technical Field

[0001] This patent relates to the field of winding equipment, specifically a winding device with a correction structure. Background Technology

[0002] The winding device is mainly used to wind up long linear or strip objects. It can facilitate the storage and placement of long linear or strip objects and facilitate subsequent processing of long linear or strip objects. However, after the existing winding device is completed, due to the weight of the winding drum itself and its height, it is not convenient to remove the winding drum from the rotating drum. It requires the use of external forklifts or other special tools to disassemble it, which is quite cumbersome. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this patent is to provide a winding device with a correction structure.

[0004] The technical solution adopted by this patent to solve its technical problem is: a winding device with a correction structure, including a base and a rotating roller, a support plate is installed on the upper wall of the base, a rotating roller is rotatably installed on the side wall of the support plate, and a correction mechanism is installed on the side wall of the support plate.

[0005] The support plate includes a fixed plate and a sliding frame. The fixed plate is installed on the upper wall of the base, and the sliding frame is inserted into the side wall of the base. Both the fixed plate and the sliding frame have sliding grooves on their side walls. A connecting sleeve is slidably installed in the sliding groove. The connecting sleeve is sleeved on the outside of the rotating roller. An electrically controlled push rod is installed in the sliding groove. The electrically controlled push rod is electrically connected to an external power source, and the output end of the electrically controlled push rod is connected to the lower wall of the connecting sleeve.

[0006] Furthermore, the base has a slot on its side wall, and a connecting plate is installed on the lower side wall of the sliding frame. The connecting plate is inserted into the slot and can slide within the slot. The lower wall of the sliding frame is equipped with rollers that can support the sliding frame.

[0007] Furthermore, the correction mechanism includes an integrated correction machine, a fixed frame, and a support rod. The fixed frame is installed on the side wall of the fixed plate, the integrated correction machine is installed on the inner side wall of the fixed frame, one end of the support rod is installed on the lower wall of the fixed frame, and the other end of the support rod is connected to the upper wall of the base.

[0008] Furthermore, the side wall of the sliding frame is provided with a through hole, a bolt is inserted into the through hole, and a threaded cylinder is installed in the inner cavity of the slot, and the bolt can be screwed into the threaded cylinder.

[0009] Furthermore, a motor base is slidably mounted on the side wall of the sliding frame, and a motor is mounted on the upper wall of the motor base. The motor is electrically connected to an external power source, and the output end of the motor is connected to the end of the rotating roller.

[0010] Furthermore, the outer side of the rotating roller is provided with an external thread, and a limit ring is installed on the outer side of the rotating roller through the thread, and there are two limit rings in total.

[0011] The beneficial effects of this patent are:

[0012] This device has a sliding groove on its fixed plate and sliding frame, which allows the connecting sleeve to drive the rotating roller to slide up and down in the groove. When unloading is required, the connecting sleeve can be moved downward by the electric push rod to reduce the height of the rotating roller, thereby facilitating the unloading of the material that has been wound up on the outside of the rotating roller.

[0013] In addition, this device is equipped with a deviation correction mechanism, which can monitor the material during the winding process. If the material is deviated, it can be corrected in time. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this patent.

[0015] Figure 2 This is a side cross-sectional view of the sliding frame of this patent.

[0016] Explanation of reference numerals in the attached drawings: 1. Base, 2. Rotating roller, 3. Support plate, 31. Fixed plate, 32. Sliding frame, 4. Correction mechanism, 41. Integrated correction machine, 42. Fixed frame, 43. Support rod, 5. Limiting ring, 6. Slide groove, 7. Connecting sleeve, 8. Electrically controlled push rod, 9. Slot, 10. Connecting plate, 11. Roller, 12. Through hole, 13. Bolt, 14. Threaded cylinder, 15. Motor base, 16. Motor. Detailed Implementation

[0017] The present patent is further illustrated below with reference to specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the patent. Furthermore, it should be understood that after reading the teachings of this patent, those skilled in the art can make various alterations or modifications to this patent, and these equivalent forms also fall within the scope defined by the appended claims.

[0018] See Figure 1 , Figure 2 This is a schematic diagram of the structure of this patent. A winding device with a correction structure includes a base 1 and a rotating roller 2. A support plate 3 is installed on the upper wall of the base 1, the rotating roller 2 is rotatably installed on the side wall of the support plate 3, and a correction mechanism 4 is installed on the side wall of the support plate 3.

[0019] The support plate 3 includes a fixed plate 31 and a sliding frame 32. The fixed plate 31 is installed on the upper wall of the base 1. The sliding frame 32 is inserted into the side wall of the base 1. The side walls of the fixed plate 31 and the sliding frame 32 are both provided with sliding grooves 6. A connecting sleeve 7 is slidably installed in the sliding groove 6. The connecting sleeve 7 is sleeved on the outside of the rotating roller 2. An electric control push rod 8 is installed in the sliding groove 6. The electric control push rod 8 is electrically connected to an external power source. The output end of the electric control push rod 8 is connected to the lower wall of the connecting sleeve 7.

[0020] By providing a groove 6 on the side wall of its fixed plate 31 and sliding frame 32, the connecting sleeve 7 can drive the rotating roller 2 to slide up and down in the groove 6, thereby adjusting the height of the rotating roller 2, making it convenient for workers to disassemble the material that has been wound up on the outside of the rotating roller 2.

[0021] Meanwhile, the sliding frame 32 in this device can slide outward, allowing the rotating roller 2 to be pulled out from the connecting sleeve 7 on the fixed plate 31, which facilitates the installation and disassembly of the material roll.

[0022] The two electrically controlled push rods 8 proposed in this paper are controlled by the same control switch, so that they can be pushed out or retracted synchronously, so that the two connecting sleeves 7 are always in the same horizontal plane, ensuring the horizontality of the rotating roller 2.

[0023] The base 1 has a slot 9 on its side wall, and a connecting plate 10 is installed on the side wall at the lower end of the sliding frame 32. The connecting plate 10 is inserted into the slot 9 and can slide in the slot 9. A roller 11 is installed on the lower wall of the sliding frame 32 and can support the sliding frame 32.

[0024] In this paper, a roller 11 is provided below the sliding frame 32. The roller 11 can support the sliding frame 32 on the one hand, and make the sliding frame 32 slide more smoothly on the other hand.

[0025] The correction mechanism 4 includes a correction unit 41, a fixed frame 42 and a support rod 43. The fixed frame 42 is installed on the side wall of the fixed plate 31. The correction unit 41 is installed on the inner side wall of the fixed frame 42. One end of the support rod 43 is installed on the lower wall of the fixed frame 42. The other end of the support rod 43 is connected to the upper wall of the base 1.

[0026] The web guiding machine 41 proposed in this article is existing technology, and the selected model is PG-300A, but it is not limited to this model. The web guiding machine 41 is driven by a brushless DC servo motor and precision ball screw transmission. It has the advantages of low inertia, high precision, and convenient installation. The controller, driver and detector are integrated into one unit to correct the deviation of the roll material, thereby saving manual adjustment time.

[0027] The side wall of the sliding frame 32 has a through hole 12, and a bolt 13 is inserted into the through hole 12. A threaded cylinder 14 is installed in the inner cavity of the slot 9, and the bolt 13 can be screwed into the threaded cylinder 14.

[0028] By engaging the bolt 13 with the threaded cylinder 14, the position of the sliding frame 32 can be fixed by screwing the bolt 13 into the threaded cylinder 14 after the connecting plate 10 is fully inserted into the slot 9.

[0029] A motor base 15 is slidably mounted on the side wall of the sliding frame 32, and a motor 16 is mounted on the upper wall of the motor base 15. The motor 16 is electrically connected to an external power source, and the output end of the motor 16 is connected to the end of the rotating roller 2.

[0030] Because the motor base 15 is slidably mounted on the sliding frame 32, the motor 16 and the motor base 15 can move synchronously when the electric control push rod 8 moves with the connecting sleeve 7.

[0031] The outer side of the rotating roller 2 is provided with external threads, and two limit rings 5 ​​are installed on the outer side of the rotating roller 2 through the threads.

[0032] The material roll on the outside of the rotating roller 2 can be fixed by two limiting rings 5 ​​to prevent the material roll from shifting during the winding process.

[0033] When this patent is in operation, the staff first attaches the material roll to the outside of the rotating roller 2 and fixes the material roll with the limiting ring 5. After fixing, the roll with winding is passed through the correction machine 41 and then fixed on the material roll. Then the position of the sensor on the correction machine 41 is adjusted and the correction machine 41 is started.

[0034] Then start the motor 16 to drive the rotating roller 2 to rotate and wind up the roll material. After winding is completed, the motor 16 stops. Then, the two electrically controlled push rods 8 can be retracted to drive the rotating roller 2 to move downward and reduce the height of the material roll. After the material roll is in contact with the upper wall of the base 1, the bolt 13 can be turned and the sliding frame 32 can be slid to one side to disengage the rotating roller 2 from the material roll and complete the unloading of the material roll.

[0035] It will be apparent to those skilled in the art that this patent is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this patent. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this patent is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this patent. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0036] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A winding device with a web-correcting structure, comprising a base (1) and a rotating roller (2), characterized in that: A support plate (3) is installed on the upper wall of the base (1), a rotating roller (2) is rotatably installed on the side wall of the support plate (3), and a correction mechanism (4) is installed on the side wall of the support plate (3). The support plate (3) includes a fixed plate (31) and a sliding frame (32). The fixed plate (31) is installed on the upper wall of the base (1). The sliding frame (32) is inserted into the side wall of the base (1). The side walls of the fixed plate (31) and the sliding frame (32) are provided with sliding grooves (6). A connecting sleeve (7) is slidably installed in the sliding groove (6). The connecting sleeve (7) is sleeved on the outside of the rotating roller (2). An electric control push rod (8) is installed in the sliding groove (6). The electric control push rod (8) is electrically connected to an external power source. The output end of the electric control push rod (8) is connected to the lower wall of the connecting sleeve (7).

2. The winding device with a web-correcting structure according to claim 1, characterized in that: The base (1) has a slot (9) on its side wall. The sliding frame (32) has a connecting plate (10) installed on its lower side wall. The connecting plate (10) is inserted into the slot (9) and can slide in the slot (9). The sliding frame (32) has a roller (11) installed on its lower wall and can support the sliding frame (32).

3. A winding device with a web-correcting structure according to claim 1, characterized in that: The correction mechanism (4) includes a correction unit (41), a fixed frame (42) and a support rod (43). The fixed frame (42) is installed on the side wall of the fixed plate (31). The correction unit (41) is installed on the inner side wall of the fixed frame (42). One end of the support rod (43) is installed on the lower wall of the fixed frame (42). The other end of the support rod (43) is connected to the upper wall of the base (1).

4. A winding device with a web-correcting structure according to claim 2, characterized in that: The sliding frame (32) has a through hole (12) on its side wall. A bolt (13) is inserted into the through hole (12). A threaded cylinder (14) is installed in the inner cavity of the slot (9). The bolt (13) can be screwed into the threaded cylinder (14).

5. A winding device with a web-correcting structure according to claim 1, characterized in that: A motor mount (15) is slidably mounted on the side wall of the sliding frame (32), and a motor (16) is mounted on the upper wall of the motor mount (15). The motor (16) is electrically connected to an external power source, and the output end of the motor (16) is connected to the end of the rotating roller (2).

6. A winding device with a web-correcting structure according to claim 1, characterized in that: The outer side of the rotating roller (2) is provided with an external thread, and a limit ring (5) is installed on the outer side of the rotating roller (2) through the thread. There are two limit rings (5).