Pickling treatment device for aluminum veneer curtain wall production
The servo motor-driven threaded rod and bevel gear system enable uniform pickling and residue removal in the aluminum panel curtain wall pickling treatment device, solving the quality problems existing in the current device and improving the processing quality of aluminum panels.
Patent Information
- Application Number
- CN202422918758.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing pickling equipment used in the production of aluminum single-panel curtain walls has problems such as residue affecting quality and uneven pickling, resulting in a decline in processing quality.
A pickling device for aluminum single-panel curtain wall production was designed. The device uses a servo motor to drive a threaded rod and a bevel gear system to move and rotate the screen storage box. Combined with the spraying and rinsing of cleaning liquid, it ensures the uniformity of pickling and removes residual substances.
It improves the uniformity and quality of pickling, effectively removes residual acidic or alkaline substances, and enhances the surface treatment effect of aluminum panels.
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Figure CN223496634U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum single-panel production, and more specifically, to an acid pickling device for aluminum single-panel curtain wall production. Background Technology
[0002] Aluminum single-panel curtain wall is a modern building exterior wall decoration material and system, commonly used for the facade decoration of high-rise buildings. Made of aluminum alloy, it features lightweight, corrosion resistance, wind pressure resistance, and good weather resistance. Aluminum single-panel curtain wall pickling refers to the acid pickling treatment performed on the surface of the aluminum single-panel curtain wall to remove oxide scale and dirt, thereby making the surface smoother and more even, and enhancing the adhesion between the aluminum and the coating.
[0003] Currently, most pickling equipment used in the production of aluminum single-panel curtain walls has the following problems:
[0004] For example, the pickling equipment for producing aluminum single-panel curtain walls disclosed in CN202320626278.4 can pickle aluminum single-panel curtain walls through a screen storage box, but the equipment can only pickle. After pickling, the aluminum single-panel curtain wall is taken out, and acidic or alkaline substances remain on the surface of the aluminum single-panel curtain wall. If it is not cleaned in time, it can easily affect the quality of the pickled aluminum single-panel curtain wall. At the same time, in the existing pickling treatment device, when the aluminum single-panel curtain wall is immersed in acidic or alkaline substances for treatment, the aluminum single-panel curtain wall is in a static state. In the static state, some bonding areas of the aluminum single-panel curtain wall are prone to poor treatment effect. Uneven pickling can easily affect the treatment quality of the aluminum single-panel curtain wall wall.
[0005] Therefore, we have made improvements to this and proposed an acid pickling treatment device for the production of aluminum single-panel curtain walls. Utility Model Content
[0006] The purpose of this invention is to address the existing problems that residues can easily affect the quality of pickled aluminum panels, and uneven pickling can also affect the processing quality of aluminum panels.
[0007] To achieve the above objectives, the present invention provides the following technical solution:
[0008] A pickling treatment device for aluminum single-panel curtain wall production is used to improve the above-mentioned problems.
[0009] The application is as follows:
[0010] The system includes a base plate, on which a processing box is fixedly connected. A support plate is fixedly connected to the base plate, and a first servo motor is fixedly connected to the support plate. A threaded rod is fixedly connected to the output shaft of the first servo motor and rotatably connected to the support plate. A protective shell is fixedly connected to the support plate. A transmission belt is mounted on the threaded rod, and a moving block is threadedly connected to the threaded rod. A first connecting plate is fixedly connected to the moving block, and a second connecting plate is fixedly connected to the first connecting plate. A fixed plate is fixedly connected to the second connecting plate, and a protective cover is bolted to the fixed plate. The fixed plate is also fixedly connected to... A second servo motor is connected, and a first bevel gear is fixedly connected to the output shaft of the second servo motor. The first bevel gear meshes with a second bevel gear, and a connecting sleeve is fixedly connected to the second bevel gear. A screen storage box is fixedly connected to the connecting sleeve. A third bevel gear meshes with the first bevel gear, and a conveying pipe is fixedly connected to the third bevel gear. A water delivery hose is connected to the conveying pipe through a sealed bearing. The water delivery hose is fixedly connected to a protective cover. A liquid distribution box is fixedly connected to the conveying pipe, and a nozzle is fixedly connected to the liquid distribution box. A partition is fixedly connected to the conveying pipe.
[0011] As a preferred technical solution of this application, the output shaft of the first servo motor is fixedly connected to the center of one end of the threaded rod, and the side end face of the moving block is in contact with the inner side face of the support plate.
[0012] As a preferred technical solution of this application, the movable blocks are symmetrically distributed on the left and right sides of the first connecting plate, and the movable blocks correspond one-to-one with the threaded rods.
[0013] As a preferred technical solution of this application, the output shaft of the second servo motor is fixedly connected to the center part of one side of the first bevel gear, and the mesh storage box is provided with grooves at equal intervals.
[0014] As a preferred technical solution of this application, the liquid distribution boxes are symmetrically distributed on the front and rear sides and the left and right sides of the delivery pipe, and the nozzles are equidistantly distributed on the liquid distribution boxes.
[0015] As a preferred technical solution of this application, a sealing cover is bolted to the processing box, a liquid outlet pipe is fixedly connected to the processing box, and the width of the partition is greater than the width of the through hole opened inside the processing box.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] In the scheme of this application:
[0018] 1. A processing box is provided; after the aluminum panels in the screen storage box are pickled, the first servo motor can be turned on to drive the threaded rod. When the threaded rod rotates, it can drive the threaded rods on both sides to rotate simultaneously through the transmission belt. When the threaded rod drives the moving block to move, the moving block can drive the fixed plate to move through the first connecting plate and the second connecting plate, moving the screen storage box containing the aluminum panels to the upper part of the processing box. At the same time, when the partition moves together, the partition can seal the through holes of the processing box. The water supply hose delivers the cleaning solution to the liquid distribution box through the delivery pipe. The solution is evenly sprayed out through multiple nozzles on the liquid distribution box to rinse the screen storage box and the aluminum panels inside, cleaning away excess acidic or alkaline substances and improving the processing quality.
[0019] 2. A connecting sleeve is provided; when pickling the aluminum panels in the screen storage box, the screen storage box is moved to the bottom of the processing box. Acid solution is added to the bottom of the processing box. When the screen storage box is immersed in the acid solution for treatment, the second servo motor can be turned on to drive the first bevel gear to rotate. When the first bevel gear rotates, it can drive the connecting sleeve to rotate through the second bevel gear. The connecting sleeve simultaneously drives the screen storage box to rotate. The screen storage box can be immersed in the acid solution and rotated for treatment, improving the uniformity of the immersion treatment. Attached Figure Description
[0020] Figure 1 A three-dimensional structural diagram of the pickling treatment device for aluminum single-panel curtain wall production provided in this application;
[0021] Figure 2 A side view of the support plate structure of the pickling device for aluminum single-panel curtain wall production provided in this application;
[0022] Figure 3 A side view of the treatment box structure of the pickling treatment device for aluminum single-panel curtain wall production provided in this application;
[0023] Figure 4 A top view of the screen storage box of the pickling treatment device for aluminum single-panel curtain wall production provided in this application;
[0024] Figure 5 The pickling apparatus for aluminum single-panel curtain wall production provided in this application Figure 3 Enlarged structural diagram at point A in the middle.
[0025] The diagram shows: 1. Base plate; 2. Processing box; 3. Support plate; 4. First servo motor; 5. Threaded rod; 6. Protective shell; 7. Transmission belt; 8. Moving block; 9. First connecting plate; 10. Second connecting plate; 11. Fixing plate; 12. Protective cover; 13. Second servo motor; 14. First bevel gear; 15. Second bevel gear; 16. Connecting sleeve; 17. Screen storage box; 18. Third bevel gear; 19. Delivery pipe; 20. Water delivery hose; 21. Liquid distribution box; 22. Nozzle; 23. Partition plate; 24. Sealing cover plate; 25. Liquid outlet pipe. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.
[0027] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0028] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.
[0029] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0030] In the description of this utility model, it should be noted that the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0031] Example 1:
[0032] like Figure 1-5As shown, this embodiment proposes an acid pickling treatment device for aluminum single-panel curtain wall production, including a base plate 1, a treatment box 2 fixedly connected to the base plate 1, a support plate 3 fixedly connected to the base plate 1, a first servo motor 4 fixedly connected to the support plate 3, a threaded rod 5 fixedly connected to the output shaft of the first servo motor 4, the threaded rod 5 being rotatably connected to the support plate 3, a protective shell 6 fixedly connected to the support plate 3, a transmission belt 7 provided on the threaded rod 5, a moving block 8 threadedly connected to the threaded rod 5, a first connecting plate 9 fixedly connected to the moving block 8, a second connecting plate 10 fixedly connected to the first connecting plate 9, a fixed plate 11 fixedly connected to the second connecting plate 10, a protective cover 12 bolted to the fixed plate 11, and the fixed plate 1... A second servo motor 13 is fixedly connected to the upper part of the device. A first bevel gear 14 is fixedly connected to the output shaft of the second servo motor 13. A second bevel gear 15 is meshed with the first bevel gear 14. A connecting sleeve 16 is fixedly connected to the second bevel gear 15. A screen storage box 17 is fixedly connected to the connecting sleeve 16. A third bevel gear 18 is meshed with the first bevel gear 14. A conveying pipe 19 is fixedly connected to the third bevel gear 18. A water delivery hose 20 is connected to the conveying pipe 19 through a sealed bearing. The water delivery hose 20 is fixedly connected to the protective cover 12. A liquid distribution box 21 is fixedly connected to the conveying pipe 19. A nozzle 22 is fixedly connected to the liquid distribution box 21. A partition 23 is fixedly connected to the conveying pipe 19.
[0033] Example 2:
[0034] The solution in Example 1 will be further described below with reference to its specific working method.
[0035] like Figure 2 As shown, in a preferred embodiment, based on the above method, the output shaft of the first servo motor 4 is further fixedly connected to the center of one end of the threaded rod 5, and the side end face of the moving block 8 is in contact with the inner side of the support plate 3, which can ensure that the moving block 8 can move smoothly with the support of the inner side of the support plate 3 when it moves.
[0036] like Figure 2 As shown, in a preferred embodiment, based on the above method, the movable blocks 8 are symmetrically distributed on the left and right sides of the first connecting plate 9, and the movable blocks 8 correspond one-to-one with the threaded rods 5, which can ensure that the movable blocks 8 on both sides can drive the first connecting plate 9 to move smoothly.
[0037] like Figure 4 As shown, in a preferred embodiment, based on the above method, the output shaft of the second servo motor 13 is further fixedly connected to the center of one side of the first bevel gear 14, and the screen storage box 17 has grooves at equal intervals, which can ensure that multiple aluminum panels can be placed conveniently.
[0038] like Figure 2 As shown, in a preferred embodiment, based on the above method, the liquid distribution box 21 is symmetrically distributed on the front and rear sides and the left and right sides of the delivery pipe 19, and the nozzles 22 are equidistantly distributed on the liquid distribution box 21, which can ensure that multiple nozzles 22 can increase the spraying area.
[0039] like Figure 2 As shown, in a preferred embodiment, based on the above method, a sealing cover plate 24 is bolted to the treatment box 2, and a liquid outlet pipe 25 is fixedly connected to the treatment box 2. The width of the partition plate 23 is greater than the width of the through hole inside the treatment box 2, which can ensure that the through hole inside the treatment box 2 can be sealed and isolated after the partition plate 23 moves upward.
[0040] Specifically, when using this pickling equipment for aluminum single-panel curtain wall production: (in conjunction with...) Figure 1-5 When pickling aluminum panels, place components such as the base plate 1 at the usage location. Open the sealing cover 24 on the processing box 2, then add acid to the bottom of the processing box 2. Insert the aluminum panel to be processed into the groove of the screen storage box 17. Replace the sealing cover 24 on the processing box 2. Turn on the first servo motor 4 on the servo support plate 3 to drive the threaded rod 5 to rotate. When the threaded rod 5 rotates, it drives the threaded rods 5 on both sides to rotate simultaneously via the transmission belt 7 inside the protective shell 6. When the threaded rod 5 drives the moving block 8 to move, the moving block 8 drives the fixed plate 11 to move downwards via the first connecting plate 9 and the second connecting plate 10. The screen storage box installed on the fixed plate 11... Box 17 is immersed in acid solution for pickling. The immersion pickling time is adjusted according to the thickness of the aluminum panel. When the aluminum panel in the screen storage box 17 is being pickled, the screen storage box 17 is moved to the lower part of the processing box 2. Acid solution is added to the bottom of the processing box 2. When the screen storage box 17 is immersed in the acid solution for treatment, the second servo motor 13 can be turned on to drive the first bevel gear 14 to rotate. When the first bevel gear 14 rotates, it can drive the connecting sleeve 16 to rotate through the second bevel gear 15. The connecting sleeve 16 simultaneously drives the screen storage box 17 to rotate. The screen storage box 17 can be immersed in the acid solution and rotated for treatment, which improves the uniformity of the immersion treatment.
[0041] After soaking, the threaded rod 5 can be controlled to rotate in the opposite direction. The threaded rod 5 can drive the fixed plate 11 and the parts to move upward, moving the screen storage box 17 to the upper part of the processing box 2. At the same time, the partition 23 is attached to the through hole of the processing box 2 for sealing and isolation. Then, the cleaning solution is delivered to the delivery pipe 19 through the water delivery hose 20 on the protective cover 12. It is evenly sprayed out through multiple nozzles 22 on the liquid distribution box 21 to rinse the screen storage box 17 and the aluminum single panel inside. When the first bevel gear 14 rotates, it can drive the delivery pipe 19 to rotate through the third bevel gear 18. The delivery pipe 19 drives the liquid distribution box 21 to rotate and spray the cleaning solution at the same time to rinse away excess acid or alkaline substances. The rinsed liquid can be discharged and collected through the liquid outlet pipe 25 through the isolation of the partition 23. After the treatment is completed, the sealing cover 24 can be opened to take out the aluminum single panel in the screen storage box 17 for collection.
[0042] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, as well as all technical solutions and improvements that do not depart from the spirit and scope of practicality, are covered within the scope of the claims of the present utility model.
Claims
1. A pickling treatment device for aluminum single-panel curtain wall production, comprising a base plate (1), characterized in that, A processing box (2) is fixedly connected to the base plate (1). A support plate (3) is fixedly connected to the base plate (1). A first servo motor (4) is fixedly connected to the support plate (3). A threaded rod (5) is fixedly connected to the output shaft of the first servo motor (4). The threaded rod (5) is rotatably connected to the support plate (3). A protective shell (6) is fixedly connected to the support plate (3). A transmission belt (7) is provided on the threaded rod (5). A moving block (8) is threadedly connected to the threaded rod (5). A first connecting plate (9) is fixedly connected to the moving block (8). A second connecting plate (10) is fixedly connected to the first connecting plate (9). A fixed plate (11) is fixedly connected to the second connecting plate (10). A protective cover (12) is bolted to the fixed plate (11). A second servo motor is fixedly connected to the fixed plate (11). (13) The output shaft of the second servo motor (13) is fixedly connected to a first bevel gear (14), the first bevel gear (14) is meshed with a second bevel gear (15), the second bevel gear (15) is fixedly connected to a connecting sleeve (16), the connecting sleeve (16) is fixedly connected to a screen storage box (17), the first bevel gear (14) is meshed with a third bevel gear (18), the third bevel gear (18) is fixedly connected to a conveying pipe (19), the conveying pipe (19) is connected to a water delivery hose (20) through a sealed bearing, the water delivery hose (20) is fixedly connected to a protective cover (12), the conveying pipe (19) is fixedly connected to a liquid distribution box (21), the liquid distribution box (21) is fixedly connected to a nozzle (22), and the conveying pipe (19) is fixedly connected to a partition (23).
2. The pickling device for aluminum single-panel curtain wall production according to claim 1, characterized in that, The output shaft of the first servo motor (4) is fixedly connected to the center of one end of the threaded rod (5), and the side end face of the moving block (8) is in contact with the inner side of the support plate (3).
3. The pickling device for aluminum single-panel curtain wall production according to claim 1, characterized in that, The movable blocks (8) are symmetrically distributed on the left and right sides of the first connecting plate (9), and the movable blocks (8) correspond one-to-one with the threaded rods (5).
4. The pickling device for aluminum single-panel curtain wall production according to claim 1, characterized in that, The output shaft of the second servo motor (13) is fixedly connected to the center of one side of the first bevel gear (14), and the mesh storage box (17) has grooves at equal intervals.
5. The pickling device for aluminum single-panel curtain wall production according to claim 1, characterized in that, The liquid distribution boxes (21) are symmetrically distributed on the front and rear sides and the left and right sides of the delivery pipe (19), and the nozzles (22) are equidistantly distributed on the liquid distribution boxes (21).
6. The pickling device for aluminum single-panel curtain wall production according to claim 1, characterized in that, The treatment box (2) is bolted with a sealing cover plate (24), and the treatment box (2) is fixedly connected with a liquid outlet pipe (25). The width of the partition plate (23) is greater than the width of the through hole opened inside the treatment box (2).
Citation Information
Patent Citations
Pickling equipment for producing aluminum veneer for curtain wall
CN219772269U