Electric magnetic type mounting bracket for pipeline

By designing an electric magnetic installation bracket, the system utilizes electromagnets and adjustment mechanisms to quickly clamp and release pipelines, solving the problem of poor versatility of existing brackets and improving the convenience and safety of pipeline construction.

CN223499351UActive Publication Date: 2025-10-31SHANGHAI JIANQIAO COLLEGE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423214325.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-10-31
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing pipe mounting brackets lack versatility, cannot be applied to different types of pipes, and are inconvenient to install and dismantle.

Method used

Design an electric magnetic installation bracket including a bracket body, a magnetic suction component, and a clamping component. It uses an electromagnet to achieve rapid clamping and release of pipes, is equipped with an adjustment mechanism and a controller to adjust the clamping force, and can be remotely controlled through an interactive device.

Benefits of technology

It enables flexible and adaptable clamping for different pipelines, improving the convenience and safety of installation and disassembly, and enhancing construction efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223499351U_ABST
    Figure CN223499351U_ABST
Patent Text Reader

Abstract

The utility model relates to an electric magnetic type mounting support for a pipeline, which is used for mounting and dismounting temporary equipment on the pipeline and comprises a support body, a magnetic component and a clamping component, the temporary equipment is mounted on one side of the support body, a track is arranged on the other side of the support body, and the clamping component comprises two clamping jaws. One side of each clamping jaw is provided with a magnetic attraction assembly and is provided with a first arc-shaped groove, and the pipeline is located in the arc-shaped grooves of the two clamping jaws; a sliding block is arranged at one end of the clamping jaw and forms a sliding pair with the rail. Compared with the prior art, the pipeline clamping device has the advantages that the two clamping jaws of the clamping assembly slide along the guide rail through the magnetic attraction assembly, the pipeline is clamped, the distance between the two clamping jaws is adjustable, and the pipeline clamping device is suitable for pipelines of different types; the magnetic attraction assembly adopts an electromagnet, and the electromagnet is clamped when powered on and can be conveniently detached when powered off; and a protective layer is arranged on the surface of the electromagnet, so that the electromagnet can be protected and is prevented from being abraded or corroded.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to pipeline equipment installation, and in particular to an electric magnetic mounting bracket for pipelines. Background Technology

[0002] A pipeline is a system consisting of pipes and fittings made of steel or other materials, primarily used for transporting or discharging fluids such as oil, gas, natural gas, water, and steam. In industrial production, pipeline systems are crucial facilities for material transport, energy conversion, and transmission. Furthermore, pipelines are commonly used in drainage, heating, gas supply, agricultural irrigation, and hydraulic engineering.

[0003] The pipeline is equipped with measuring and control equipment, pressurization and conveying equipment, and monitoring and detection equipment to monitor and control the pipeline's transport status. Depending on actual operational needs, equipment often needs to be temporarily installed or removed from the pipeline. The mounting brackets used for installing this equipment are often designed for specific pipelines and cannot be applied to different pipelines.

[0004] In summary, the technical problem that needs to be solved is how to design a versatile mounting bracket for installing equipment on pipelines. Utility Model Content

[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology in terms of poor versatility and to provide an electric magnetic mounting bracket for pipelines.

[0006] The objective of this utility model can be achieved through the following technical solutions:

[0007] According to one aspect of the present invention, an electric magnetic mounting bracket for pipelines is provided for the installation and disassembly of temporary equipment on pipelines. The mounting bracket includes a bracket body, a magnetic suction component, and a clamping component. The temporary equipment is mounted on one side of the bracket body, and a track is provided on the other side. The clamping component includes two grippers. The magnetic suction component is mounted on one side of the grippers and a first arc-shaped groove is provided. The pipeline is located in the arc-shaped groove of the two grippers. A slider is provided at one end of the grippers, and the slider forms a sliding pair with the track.

[0008] As a preferred technical solution, the magnetic suction assembly includes two electromagnets, with one electromagnet mounted on one of the grippers.

[0009] As a preferred technical solution, the surface of the electromagnet is provided with a protective layer.

[0010] As a preferred technical solution, the clamping assembly further includes an adjustment mechanism, which includes two clamping plates, the length of which is less than that of the jaws; a clamping plate is rotatably mounted on one jaw, and the clamping plate is provided with a second arc-shaped groove, the second arc-shaped groove having the same curvature as the first arc-shaped groove.

[0011] As a preferred technical solution, the clamping piece is rotatably mounted on the gripper via a toothed rod. The outer surface of the middle part of the toothed rod is provided with a first tooth, and one end of the clamping piece is provided with a mounting hole. The inner surface of the mounting hole is provided with a second tooth, and the first tooth and the second tooth mesh with each other.

[0012] As a preferred technical solution, at least one end of the toothed bar extends to the outside of the clamping assembly.

[0013] As a preferred technical solution, the end of the toothed bar extending out of the clamping assembly is provided with a hexagonal opening.

[0014] As a preferred technical solution, the gripper and the slider are connected by bolts and nuts.

[0015] As a preferred technical solution, the mounting bracket also includes a controller and a battery power supply assembly, wherein the controller is connected to the battery power supply assembly and the battery power supply assembly is connected to the magnetic suction assembly.

[0016] As a preferred technical solution, the mounting bracket also includes a display screen, an alarm, and an interactive device. The interactive device is a remote control or a control panel. The controller is connected to the display screen and the alarm, and the interactive device is communicatively connected to the controller.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1) This utility model uses a magnetic suction component to make the two jaws of the clamping component slide along the guide rail to clamp the pipe. The distance between the two jaws is adjustable and it is suitable for different types of pipes. The magnetic suction component uses an electromagnet, which clamps when energized and can be easily removed when de-energized. A protective layer is set on the surface of the electromagnet to protect it and prevent wear or corrosion.

[0019] 2) This utility model is equipped with an adjustment component, which can further clamp the pipe when the pipe size is small; the clamping plate and the toothed rod are connected by teeth, and the clamping plate can be rotated by rotating one end of the toothed rod, so as to accurately control the clamping force of the clamping plate;

[0020] 3) This utility model is equipped with a controller and a battery power supply component, which can adjust the electromagnetic force to adjust the clamping force of the gripper; a display screen can display the power level of the battery power supply component, and an alarm can provide an alarm when the power level of the battery power supply component is too low or there is a malfunction; an interactive device allows the operator to remotely control the clamping component. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of an electric magnetic mounting bracket for pipelines according to the present invention.

[0022] Figure 2 This is a partial schematic diagram showing the connection relationship between the clamping plate and the toothed bar of this utility model;

[0023] Figure 3 This is a schematic diagram of the clamping plate structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the toothed rod structure of this utility model;

[0025] The numbers in the diagram are as follows:

[0026] 1. Clamping plate, 2. Gripper, 3. Gear bar, 4. Electromagnet, 5. Wire, 6. Bolt, 7. Guide rail, 8. Nut, 9. Slider, 10. Support body. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some, not all, of the embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present utility model.

[0028] This invention provides an electrically driven magnetic mounting bracket for pipelines, used for the installation and dismantling of temporary equipment on pipelines. It includes a bracket body 10, a magnetic suction assembly, a clamping assembly, a controller, a battery-powered assembly, a display screen, an alarm, and an interactive device. This invention utilizes the principle of magnetic attraction to achieve rapid positioning, fixing, and release of pipelines, aiming to improve pipeline construction efficiency and safety.

[0029] Temporary equipment is installed on one side of the support body 10, and a track is provided on the other side.

[0030] The magnetic attraction assembly includes two electromagnets 4. One electromagnet 4 is mounted on one of the grippers 2 of the clamping assembly. The magnetization and demagnetization states of the electromagnet are controlled by an electromagnetic coil to achieve attraction and release of the pipe. The surface of the electromagnet 4 is covered with a wear-resistant and corrosion-resistant protective layer to ensure long-term stability.

[0031] The clamping assembly includes two grippers 2 and an adjustment mechanism. An electromagnet 4 is mounted on the inner side of each gripper 2 and has a first arc-shaped groove. The pipe is located within the arc-shaped grooves of the two grippers 2. A slider 9 is provided at one end of each gripper 2. The grippers 2 and the slider 9 are connected by bolts 6 and nuts 8. The slider 9 forms a sliding pair with the track of the support body 10. When the two electromagnets 4 are energized, they attract each other, causing the two sliders 9 to slide along the track, which in turn causes the two grippers 2 to move closer together and clamp the pipe.

[0032] The adjusting mechanism includes two clamping plates 1 and a toothed rod 3. The length of the clamping plates 1 is less than that of the grippers 2. One clamping plate 1 is rotatably mounted on one gripper 2. The clamping plate 1 has a second arc-shaped groove, which has the same curvature as the first arc-shaped groove. The outer surface of the middle part of the toothed rod 3 has a first gear tooth. One end of the clamping plate 1 has a mounting hole, and the inner surface of the mounting hole has a second gear tooth. The first gear tooth and the second gear tooth mesh with each other. Both ends of the toothed rod 3 extend to the outside of the clamping assembly and have hexagonal openings. The operator can manually rotate the hexagonal openings as needed to adjust the clamping force to ensure that the pipeline is stable without damaging the pipe wall.

[0033] The controller connects to the battery-powered assembly, which in turn connects to the magnetic assembly, supplying power to the magnetic assembly. The battery-powered assembly can adjust the electromagnetic force, thereby adjusting the clamping force of the gripper 2. The interactive device is a remote control or control panel. The controller connects to a display screen and an alarm. The display screen shows the battery level of the battery-powered assembly, and the alarm provides a warning when the battery level is low or the assembly malfunctions. The interactive device communicates with the controller, allowing operators to remotely control the clamping assembly.

[0034] When equipment needs to be secured, the operator places the device in the designated position, activates the battery-powered assembly to magnetize the magnetic component, and the powerful magnetic force quickly attracts and secures the pipe. The position and clamping force of the clamp can be precisely controlled by adjusting the hexagonal opening of the adjustment mechanism. After the operation is complete, the battery-powered assembly is activated again to demagnetize the electromagnet 4, easily releasing the pipe. The entire process requires no direct contact with the pipe, greatly improving work efficiency and safety.

[0035] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in this utility model, and these modifications or substitutions should all be covered within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. An electrically driven magnetic mounting bracket for pipelines, used for the installation and dismantling of temporary equipment on pipelines, characterized in that, The mounting bracket includes a bracket body (10), a magnetic suction component, and a clamping component. A temporary device is mounted on one side of the bracket body (10), and a track is provided on the other side. The clamping component includes two grippers (2). A magnetic suction component is mounted on one side of the gripper (2), and a first arc-shaped groove is provided. The pipe is located in the arc-shaped groove of the two grippers (2). A slider (9) is provided at one end of the gripper (2), and the slider (9) forms a sliding pair with the track.

2. The electrically driven magnetic mounting bracket for pipelines according to claim 1, characterized in that, The magnetic attraction assembly includes two electromagnets (4), and one electromagnet (4) is mounted on a gripper (2).

3. The electrically driven magnetic mounting bracket for pipelines according to claim 2, characterized in that, The electromagnet (4) has a protective layer on its surface.

4. The electrically driven magnetic mounting bracket for pipelines according to claim 1, characterized in that, The clamping assembly further includes an adjustment mechanism, which includes two clamping plates (1), the length of which is less than that of the jaws (2); a clamping plate (1) is rotatably mounted on one jaw (2), and the clamping plate (1) is provided with a second arc-shaped groove, the second arc-shaped groove having the same curvature as the first arc-shaped groove.

5. The electrically driven magnetic mounting bracket for pipelines according to claim 4, characterized in that, The clamping piece (1) is rotatably mounted on the jaw (2) via a toothed bar (3). The outer surface of the middle part of the toothed bar (3) is provided with a first tooth, and one end of the clamping piece (1) is provided with a mounting hole. The inner surface of the mounting hole is provided with a second tooth, and the first tooth and the second tooth mesh with each other.

6. The electrically driven magnetic mounting bracket for pipelines according to claim 5, characterized in that, At least one end of the toothed bar (3) extends to the outside of the clamping assembly.

7. The electrically driven magnetic mounting bracket for pipelines according to claim 6, characterized in that, The toothed rod (3) has a hexagonal opening at one end extending out of the clamping assembly.

8. The electrically driven magnetic mounting bracket for pipelines according to claim 1, characterized in that, The gripper (2) and slider (9) are connected by bolts (6) and nuts (8).

9. The electrically driven magnetic mounting bracket for pipelines according to claim 1, characterized in that, The mounting bracket also includes a controller and a battery-powered assembly, the controller being connected to the battery-powered assembly and the battery-powered assembly being connected to the magnetic assembly.

10. An electrically driven magnetic mounting bracket for pipelines according to claim 9, characterized in that, The mounting bracket also includes a display screen, an alarm, and an interactive device, which may be a remote control or a control panel. The controller is connected to the display screen and the alarm, and the interactive device is communicatively connected to the controller.