Eddy current sensor testing equipment

Abstract

The utility model discloses eddy current sensor testing equipment, which comprises a working platform, a support of a box body structure is arranged on the working platform, an XYZR adjusting platform is arranged on the working platform outside the support, a stator supporting seat is arranged at the output part of the XYZR adjusting platform, and the stator supporting seat is arranged above the support; the rotor supporting seat is mounted in the middle of the support in an up-down penetrating manner; a rotor of the eddy current sensor is mounted on the rotor tool, the rotor tool is mounted on the rotor supporting seat, a stator is mounted on the stator tool, and the stator tool is mounted on the stator supporting seat; therefore, the corresponding stator tool and the rotor tool can be installed according to requirements, the test installation of eddy current sensors of different models can be matched, the stator tool and the rotor tool can be conveniently adjusted to be located on the same axis through the work of the XYZR adjusting platform, and the test efficiency is improved. And the position and angle of the stator of the eddy current sensor relative to the rotor can be adjusted in real time during testing, different testing requirements are met, and the use flexibility is high.

Description

Technical Field

[0001] This utility model relates to the field of testing equipment technology, and in particular to an eddy current sensor testing device. Background Technology

[0002] With the development of technology, the testing requirements for manufactured industrial products are becoming increasingly stringent.

[0003] In the current field of new energy eddy current sensor testing technology, electromagnetic interference in eddy current sensor testing is difficult to eliminate, and there are problems with compatibility with various products and insufficient equipment flexibility and accuracy. For testing equipment, true four-axis adjustability is not possible, and equipment stability is not high, especially as it cannot be used for sharing with different products. Utility Model Content

[0004] To address the aforementioned issues, this application provides a reasonably structured eddy current sensor testing device, which is compatible with the testing and installation of different models of eddy current sensors, meets various testing requirements, and offers high flexibility in use.

[0005] The technical solution adopted in this utility model is as follows:

[0006] An eddy current sensor testing device includes a working platform with a support mounted on the platform via a support column. The support has a box-like structure. An XYZR adjustment platform is mounted on the working platform outside the support. A stator support is mounted on the output part of the XYZR adjustment platform, and the stator support is located above the support. The device also includes a rotor support mounted vertically through the middle of the support. The rotor of the eddy current sensor is mounted on a rotor fixture, which is mounted on the rotor support. The stator of the eddy current sensor is mounted on a stator fixture, which is mounted on the stator support.

[0007] As a further improvement to the above technical solution:

[0008] A motor base is mounted on the bottom surface of the support, and a motor is mounted on the bottom surface of the motor base. The output end of the motor faces upward and a rotating shaft is mounted on it via a coupling. A rotating disk is fitted on the rotating shaft, and the rotating shaft and the rotating disk constitute a rotor support.

[0009] The rotating disk is housed inside the support.

[0010] The support has a central hole on its top surface, which is located above the rotating disk.

[0011] The upper edge of the front end of the support is provided with an opening. The XYZR adjustment platform is installed behind the support. The stator support includes a cantilever plate installed on the XYZR adjustment platform at the rear end. A support pin is installed with the front end of the cantilever plate facing downward. The bottom end of the support pin passes through the opening downward and is supported on the inner bottom surface of the support.

[0012] The support pin passes through the cantilever plate from top to bottom, and a clamping structure is installed on the bottom surface of the cantilever plate to hold and clamp the support pin.

[0013] The bottom end of the support pin is a convex spherical structure, which is supported on the inner bottom surface of the support through the contact of the convex spherical structure.

[0014] A through hole is provided in the middle of the cantilever plate.

[0015] The structure of the XYZR adjustment platform is as follows: it includes an XYZ three-axis platform horizontally mounted on the working platform, an L-shaped movable seat is installed at the top output part of the XYZ three-axis platform, a rotation drive power is installed on the side of the movable seat, and a stator support is installed at the side output part of the rotation drive power.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] This utility model allows for the installation of corresponding stator and rotor fixtures on stator and rotor support seats as needed, accommodating the testing and installation of different types of eddy current sensors. The XYZR adjustment platform facilitates the alignment of the stator and rotor fixtures on the same axis. Furthermore, the position and angle of the stator relative to the rotor of the eddy current sensor can be adjusted in real-time during testing to meet diverse testing requirements, effectively ensuring testing efficiency, improving product compatibility, and offering high flexibility.

[0018] This utility model also has the following advantages:

[0019] The cantilever plate in the stator support is mounted on the output section of the XYZR adjustment platform in a cantilever structure. By installing a support pin on the cantilever plate, which is far from the XYZR adjustment platform, reliable support can be provided to the cantilever end of the cantilever plate through the support pin, effectively ensuring the structural stability of the stator support and ensuring the reliability and consistency of the test. Furthermore, the bottom end of the support pin is set as an outwardly convex spherical structure, which allows the stator support to rotate relative to the XYZR adjustment platform within a certain range. The outwardly convex spherical structure ensures the support of the cantilever end of the stator support, effectively meeting the test requirements while ensuring structural and test reliability. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model.

[0021] Figure 2 This is a schematic diagram of the test state after the tooling components of this utility model are installed.

[0022] Figure 3 This is a schematic diagram of the installation of the motor and rotor support on the support of this utility model.

[0023] Figure 4 This is a schematic diagram of the structure of the XYZR adjustment platform and stator support of this utility model.

[0024] Figure 5 This is a schematic diagram of the tooling assembly of this utility model (Example 1).

[0025] Figure 6 This is a schematic diagram of the tooling assembly of this utility model (Embodiment 2).

[0026] Figure 7 This is a schematic diagram of the tooling assembly of this utility model (Example 3).

[0027] The components include: 1. Working platform; 2. Support column; 3. Support; 4. Stator support seat; 5. XYZR adjustment platform; 6. Rotor support seat; 7. Motor; 8. Tooling assembly.

[0028] 31. Opening; 32. Center hole;

[0029] 41. Cantilever plate; 42. Support pin; 441. Through hole;

[0030] 51. XYZ three-axis platform; 52. Moving seat; 53. Rotation drive power;

[0031] 61. Shaft; 62. Rotating disk;

[0032] 71. Motor mount;

[0033] 81. Stator fixture; 82. Rotor fixture. Detailed Implementation

[0034] The specific embodiments of this utility model are described below with reference to the accompanying drawings.

[0035] like Figure 1 and Figure 2 As shown, an eddy current sensor testing device according to this embodiment includes a working platform 1, on which a support 3 is mounted via a support column 2. The support 3 has a box-like structure. An XYZR adjustment platform 5 is mounted on the working platform 1 located outside the support 3. A stator support 4 is mounted on the output part of the XYZR adjustment platform 5, and the stator support 4 is located above the support 3. It also includes a rotor support 6 that is installed vertically through the middle of the support 3. The rotor of the eddy current sensor is mounted on a rotor fixture 82, which is mounted on the rotor support 6. The stator of the eddy current sensor is mounted on a stator fixture 81, which is mounted on the stator support 4.

[0036] In this embodiment, during use, corresponding stator fixtures 81 and rotor fixtures 82 can be installed on the stator support 4 and rotor support 6 as needed to match the testing and installation of different types of eddy current sensors. The operation of the XYZR adjustment platform 5 can be used to easily adjust the stator fixtures 81 and rotor fixtures 82 to be on the same axis. The position and angle of the stator relative to the rotor of the eddy current sensor can also be adjusted in real time during testing to meet different testing requirements.

[0037] like Figure 3 As shown, a motor base 71 is mounted on the bottom surface of the support 3, and a motor 7 is mounted on the bottom surface of the motor base 71. The output end of the motor 7 faces upward and a rotating shaft 61 is mounted on it via a coupling. A rotating disk 62 is fitted on the rotating shaft 61. The rotating shaft 61 and the rotating disk 62 constitute the rotor support 6.

[0038] In this embodiment, the support 3 with a box structure effectively ensures the structural reliability of the rotor support 6, which helps to ensure the test results.

[0039] The rotating disk 62 is housed inside the support 3.

[0040] In this embodiment, the overall structure of the testing equipment is arranged using a box-shaped support 3. The rotating disk 62 is housed inside the support 3, and the rotor is installed above the rotating disk 62 via the rotor tool 82. The stator is installed on the stator support 4 above the support 3 via the stator tool 81. This allows the stator and rotor to be installed separately during testing, effectively ensuring and maintaining the positional structural relationship between the stator and rotor during testing.

[0041] The support 3 has a central hole 32 on its top surface, which is located above the rotating disk 62, facilitating the installation of the rotor tooling 82 and the rotor.

[0042] The support 3 has an opening 31 on its upper front edge. The XYZR adjustment platform 5 is installed behind the support 3. Figure 4 As shown, the stator support 4 includes a cantilever plate 41 mounted on the XYZR adjustment platform 5 at its rear end. A support pin 42 is mounted on the front end of the cantilever plate 41 facing downward. The bottom end of the support pin 42 passes through the opening 31 downward and is supported on the inner bottom surface of the support 3.

[0043] In this embodiment, the cantilever plate 41 in the stator support 4 is installed on the output part of the XYZR adjustment platform 5 in a cantilever structure. By installing the support pin 42 on the cantilever plate 41 which is far away from the XYZR adjustment platform 5, the cantilever end of the cantilever plate 41 can be reliably supported by the support pin 42, which effectively ensures the structural stability of the stator support 4 and ensures the reliability and consistency of the test.

[0044] The support pin 42 passes through the cantilever plate 41 from top to bottom, and a clamping structure is installed on the bottom surface of the cantilever plate 41 to hold and clamp the support pin 42.

[0045] In this embodiment, the height and position of the cantilever end of the cantilever plate 41 relative to the inner bottom surface of the support 3 can be quickly and conveniently adjusted via the support pin 42 combined with the clamp structure, according to equipment maintenance or actual testing needs.

[0046] The bottom end of the support pin 42 is a convex spherical structure, which is supported on the inner bottom surface of the support 3 through the contact of the convex spherical structure.

[0047] In this embodiment, the bottom end of the support pin 42 is set as an outwardly convex spherical structure, so that the stator support 4 can rotate relative to each other within a certain range under the drive of the XYZR adjustment platform 5. The outwardly convex spherical structure ensures the support of the cantilever end of the stator support 4, effectively meeting the testing requirements while ensuring structural and testing reliability.

[0048] A through hole 441 is provided in the middle of the cantilever plate 41 to facilitate the installation of the rotor tooling 82 and the rotor, as well as the matching of the rotor and the stator after testing.

[0049] The structure of the XYZR adjustment platform 5 is as follows: it includes an XYZ three-axis platform 51 horizontally mounted on the work platform 1, an L-shaped movable seat 52 mounted on the top output part of the XYZ three-axis platform 51, a rotation drive power 53 mounted on the side of the movable seat 52, and a stator support seat 4 mounted on the side output part of the rotation drive power 53.

[0050] In this embodiment, the stator support 4 is moved and adjusted in the X, Y, and Z directions by the operation of the XYZ three-axis platform 51; the stator support 4 is driven to rotate in the vertical plane by the rotation drive power 53 to achieve angle adjustment.

[0051] In this embodiment, the XYZ three-axis platform 51 can adopt the structure of an existing conventional three-axis platform, which can perform the required movement and adjustment in the X, Y, and Z directions for testing.

[0052] The rotation drive 53 can be a commercially available standard product, such as a rotary table, which can drive the stator support 4 to rotate within a certain preset angle.

[0053] In this embodiment, corresponding tooling components 8 can be provided according to the structural requirements of the stator and rotor in the eddy current sensor, such as... Figure 5 , Figure 6 , Figure 7As shown, the stator is installed by the corresponding stator fixture 81, and the rotor is installed by the corresponding rotor fixture 82. Then, the stator fixture 81 is installed and fixed on the stator support 4, and the rotor fixture 82 is installed and fixed on the rotor support 6. The motor 7 works, and in conjunction with the work of the XYZR adjustment platform 5, the test between the rotor and the stator is carried out.

[0054] In this embodiment, a positioning pin for aligning the stator tooling 81 can be installed on the stator support 4, and a threaded hole for locking and fixing the stator tooling 81 can be opened, which facilitates the installation and matching of different stator tooling 81.

[0055] In this embodiment, the rotor tooling 82 is mounted on the rotating shaft 61. Depending on actual needs, the rotor tooling 82 can also be fixed to the rotating disk 62 using fasteners, etc., to achieve the installation and matching of the rotor tooling 82 on the rotor support seat 6.

[0056] In this embodiment, the testing equipment is housed in a shielded protective chamber, all workpieces are demagnetized, and communication is achieved using test cables to reduce or even avoid electromagnetic interference during testing.

[0057] In this embodiment, the rotor support 6 can be manufactured using traditional spindle technology, effectively ensuring that its runout tolerance is 0.005mm.

[0058] The testing equipment in this embodiment is used for testing eddy current sensors. Combined with the settings of corresponding sensors and other data collection terminals, it can perform parameter tests including pole pair number, harmonic amplitude, amplitude fluctuation, etc.

[0059] The method of using this utility model is as follows:

[0060] The position and orientation of the stator support 4 are adjusted by the XYZR adjustment platform 5 so that the stator support 4 is located at the same axis position relative to the rotor support 6; the rotor is installed on the corresponding rotor fixture 82, and the rotor fixture 82 is installed on the rotor support 6; the stator is installed on the corresponding stator fixture 81, and the stator fixture 81 is installed on the stator support 4, thus completing the installation of the fixture assembly 8 on the test equipment.

[0061] When motor 7 is working, the test is initiated. During the test, the position and angle of the stator tooling 81 and the stator can be adjusted via the stator support seat 4 through the XYZR adjustment platform 5 according to the actual test requirements.

[0062] This invention can be matched with the testing and installation of different models of eddy current sensors, meeting different testing needs, effectively ensuring testing efficiency, improving product compatibility, and offering high flexibility in use.

[0063] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.

[0064] The above description is an explanation of the present utility model and not a limitation thereof. The scope of the present utility model is defined by the claims. Within the protection scope of the present utility model, any form of modification may be made.

Claims

1. An eddy current sensor testing device, comprising a working platform (1), characterized in that: The working platform (1) is equipped with a support (3) via a support column (2), and the support (3) has a box structure. An XYZR adjustment platform (5) is installed on the working platform (1) located outside the support (3). A stator support (4) is installed on the output part of the XYZR adjustment platform (5), and the stator support (4) is located above the support (3). It also includes a rotor support (6) installed vertically through the middle of the support (3). The rotor of the eddy current sensor is installed on a rotor fixture (82), which is installed on the rotor support (6). The stator of the eddy current sensor is installed on a stator fixture (81), which is installed on the stator support (4).

2. The eddy current sensor testing device as described in claim 1, characterized in that: The support (3) has a motor base (71) mounted on its bottom surface. A motor (7) is mounted on the bottom surface of the motor base (71). The output end of the motor (7) faces upward and is mounted on a rotating shaft (61) via a coupling. A rotating disk (62) is fitted on the rotating shaft (61). The rotating shaft (61) and the rotating disk (62) together form a rotor support (6).

3. The eddy current sensor testing device as described in claim 2, characterized in that: The rotating disk (62) is housed inside the support (3).

4. The eddy current sensor testing device as described in claim 2, characterized in that: The support (3) has a central hole (32) on its top surface, which is located above the rotating disk (62).

5. The eddy current sensor testing device as described in claim 1, characterized in that: The support (3) has an opening (31) on the upper edge of its front end. The XYZR adjustment platform (5) is installed behind the support (3). The stator support (4) includes a cantilever plate (41) installed on the XYZR adjustment platform (5) at its rear end. A support pin (42) is installed with the front end of the cantilever plate (41) facing downward. The bottom end of the support pin (42) passes downward through the opening (31) and is supported on the inner bottom surface of the support (3).

6. The eddy current sensor testing device as described in claim 5, characterized in that: The support pin (42) passes through the cantilever plate (41) from top to bottom, and a clamping structure is installed on the bottom surface of the cantilever plate (41) to hold and clamp the support pin (42).

7. The eddy current sensor testing device as described in claim 5, characterized in that: The bottom end of the support pin (42) is a convex spherical structure, which is supported on the inner bottom surface of the support (3) through the contact of the convex spherical structure.

8. The eddy current sensor testing device as described in claim 5, characterized in that: A through hole (441) is provided in the middle of the cantilever plate (41).

9. The eddy current sensor testing device as described in claim 1, characterized in that: The structure of the XYZR adjustment platform (5) is as follows: it includes an XYZ three-axis platform (51) horizontally mounted on the working platform (1), an L-shaped movable seat (52) is installed at the top output of the XYZ three-axis platform (51), a rotation drive power (53) is installed on the side of the movable seat (52), and a stator support seat (4) is installed on the side output of the rotation drive power (53).

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