Anti-deformation detection device for special equipment inspection
By combining components such as rings, hydraulic rods, springs, bevel gears, and motors, the problem of multi-directional deformation resistance testing of cylindrical special equipment in existing technologies has been solved, enabling comprehensive testing of different sizes and positions.
Patent Information
- Application Number
- CN202422036182.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-08-21
AI Technical Summary
Existing technologies lack deformation detection devices for cylindrical special equipment, making it impossible to detect equipment of different sizes and locations.
The device employs components such as a ring, hydraulic rod, spring, bevel gear, and motor. The hydraulic rod drives the cylinder to move radially along the ring, the spring applies pressure slowly, the bevel gear meshes to achieve vertical movement, the motor drives the square shaft to rotate synchronously, and the electric push rod drives the rotating ring to rotate, thus enabling multi-directional detection of the equipment.
It enables comprehensive testing of equipment of different sizes and allows for deformation testing at different locations, improving the comprehensiveness and flexibility of the testing.
Smart Images

Figure CN223500803U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of testing technology, and more specifically, to a deformation resistance testing device for special equipment inspection. Background Technology
[0002] Special equipment refers to special equipment that involves life safety and is highly dangerous, such as boilers, pressure vessels, pressure pipelines, elevators, and lifting machinery. Because special equipment has significant safety hazards, safety inspections are conducted to prevent tragic accidents from occurring. In particular, for lifting machinery, after the lifting machinery is manufactured, it is necessary to sample and test the deformation resistance of the same batch of lifting machinery.
[0003] Existing technology, such as the utility model with authorization announcement number CN217765855U, utilizes a base, hydraulic telescopic rod, pressure sensor, detection plate, protective cover, and protective plate. An object is placed on the base, and a limiting block engages with a slot, fixing the position of the protective cover and thus enclosing the object. The protective cover is transparent and very rigid, allowing observation of the object's condition. The protective cover provides protection, ensuring the safety of personnel, reducing safety hazards, improving safety, and promoting the rapid development of special equipment testing technology.
[0004] Currently, there is a lack of equipment that facilitates deformation testing of cylindrical special equipment, enabling testing of equipment of different sizes and at different locations. Utility Model Content
[0005] The technical problem to be solved by this utility model is to provide a deformation resistance testing device for special equipment inspection, which is beneficial to realize the deformation resistance testing of cylindrical special equipment and to realize the testing of equipment of different sizes and at different positions of the equipment.
[0006] This utility model achieves its invention objective using the following technical solution:
[0007] A deformation resistance testing device for special equipment inspection, characterized by comprising: a circular ring having a set of straight grooves, each groove containing a circular rod, each rod being fixedly connected to the circular ring, and symmetrical square plates fixedly connected to each groove corresponding to the circular ring; a set of upper sliders, each disposed within a corresponding groove, each rod passing through a corresponding upper slider, and each slider connected to a bracket; a set of screws, each bearing-connected to a corresponding bracket; a set of lifting frames, each screw threadedly connected to a corresponding lifting frame, each lifting frame fixedly connected to a mounting vertical rod; and a set of hydraulic rods, each fixedly connected to a corresponding mounting vertical rod, each hydraulic rod's piston rod connected to a circular tube and a pressure sensor, each pressure sensor disposed within a corresponding circular tube, each tube containing a spring and a cylinder, each pressure sensor fixedly connected to one end of a corresponding spring, and each cylinder fixedly connected to the other end of a corresponding spring. By using hydraulic rods to drive the cylinders radially along the circular ring, the device facilitates the inspection of equipment of different sizes. By using springs, pressure can be applied slowly to the equipment.
[0008] As a further limitation of this technical solution, each square plate is respectively bearing-connected to a square shaft, each square shaft is respectively disposed in the square hole of a square-hole shaft, each square-hole shaft is respectively bearing-connected to a corresponding bracket, each square-hole shaft is respectively fixedly connected to a transmission bevel gear, each screw is respectively fixedly connected to a power bevel gear, and each transmission bevel gear meshes with a corresponding power bevel gear. By using bevel gear meshing, when the square shaft rotates, the cylinder and pressure sensor move along the height direction, enabling detection of equipment of different height dimensions and different positions of the equipment.
[0009] As a further limitation of this technical solution, the circular ring is fixedly connected to the cylinder, the cylinder is fixedly connected to the motor, the output shaft of the motor is fixedly connected to the driving bevel gear, each square shaft is fixedly connected to a long shaft, each long shaft is fixedly connected to a driven bevel gear, and each driven bevel gear meshes with the driving bevel gear. By using a motor to drive the gears and using bevel gear meshing, a set of square shafts rotate synchronously when the motor rotates.
[0010] As a further limitation of this technical solution, the cylinder is rotatably connected to a rotating ring, the rotating ring being provided with a set of evenly distributed inclined grooves, each of the upper sliders being fixedly connected to a circular block, each of the circular blocks being respectively disposed in a corresponding inclined groove, the rotating ring being rotatably connected to an electric push rod, and the push rod of the electric push rod being rotatably connected to the rotating ring. By using an electric push rod to drive the rotating ring to rotate, the cylinder and pressure sensor, etc., are made to move radially along the ring, facilitating the detection of equipment of different sizes.
[0011] As a further limitation of this technical solution, each of the brackets is fixedly connected to at least one guide vertical rod, and each guide vertical rod passes through the corresponding lifting frame. By using guide vertical rods passing through the lifting frame, the stability of the lifting frame moving in the height direction is increased.
[0012] As a further limitation of this technical solution, at least one of the guide rods is fixedly connected to a stop plate.
[0013] As a further limitation of this technical solution, the circular ring is fixedly connected to a set of movable rods, and each of the movable rods is fixedly connected to a wheel. The use of wheels enables the transfer of this device.
[0014] Compared with related technologies, the deformation resistance testing device for special equipment inspection provided by this utility model has the following beneficial effects:
[0015] (1) This device uses an electric push rod to drive the cylinder to move radially along the ring, which facilitates the detection of equipment of different sizes;
[0016] (2) This device uses a screw to drive the cylinder to move along the height direction, which makes it convenient to detect equipment of different sizes and different positions of the equipment;
[0017] (3) This device is easy to move by using wheels, etc., and can be moved to different locations to test the equipment. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 .
[0019] Figure 2 This is a partial three-dimensional structural diagram of the present invention. Figure 1 .
[0020] Figure 3 This is a partial three-dimensional structural diagram of the present invention. Figure 2 .
[0021] Figure 4 This is a partial three-dimensional structural diagram of the present invention. Figure 3 .
[0022] Figure 5 This is a partially cut-away three-dimensional structural diagram of the present invention.
[0023] Figure 6 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 .
[0024] In the diagram: 1. Cylinder, 2. Rotary ring, 3. Inclined groove, 4. Circular ring, 5. Moving rod, 6. Wheel, 7. Electric push rod, 8. Straight groove, 9. Round rod, 10. Square plate, 11. Motor, 12. Driving bevel gear, 13. Driven bevel gear, 14. Long shaft, 15. Square shaft, 16. Round block, 17. Upper slider, 18. Bracket, 19. Power bevel gear, 20. Screw, 21. Guide vertical rod, 22. Lifting frame, 23. Mounting vertical rod, 24. Transmission bevel gear, 25. Square hole shaft, 26. Hydraulic rod, 27. Pressure sensor, 28. Spring, 29. Round tube, 30. Cylinder. Detailed Implementation
[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0026] A deformation resistance testing device for special equipment inspection includes: a circular ring 4, which has a set of straight grooves 8, each straight groove 8 having a round rod 9 fixedly connected to the circular ring 4, and a symmetrical square plate 10 fixedly connected to each straight groove 8; a set of upper sliders 17, each disposed in a corresponding straight groove 8, each round rod 9 passing through a corresponding upper slider 17, and each upper slider 17 fixedly connected to a bracket 18; a set of screws 20, each bearing-connected to a corresponding bracket 18; and a set of lifting frames 22, each screw... Each of the lifting frames 22 is threadedly connected to a corresponding vertical rod 23. A set of hydraulic rods 26 are fixedly connected to the corresponding vertical rods 23. The piston rod of each hydraulic rod 26 is connected to a circular tube 29 and a pressure sensor 27. Each pressure sensor 27 is housed within a corresponding circular tube 29. Each circular tube 29 contains a spring 28 and a cylinder 30. Each pressure sensor 27 is fixedly connected to one end of the corresponding spring 28, and each cylinder 30 is fixedly connected to the other end of the corresponding spring 28. The hydraulic rods 26 drive the cylinder 30 to move radially along the ring 4, facilitating the inspection of equipment of different sizes. The springs 28 apply pressure slowly to the equipment.
[0027] The hydraulic rod 26 is of model MOB.
[0028] The pressure sensor 27 is model SBT673.
[0029] Each square plate 10 is respectively connected to a square shaft 15 by bearings. Each square shaft 15 is respectively disposed in a square hole of a square hole shaft 25. Each square hole shaft 25 is respectively connected to a corresponding bracket 18 by bearings. Each square hole shaft 25 is respectively fixedly connected to a transmission bevel gear 24. Each screw 20 is respectively fixedly connected to a power bevel gear 19. Each transmission bevel gear 24 meshes with a corresponding power bevel gear 19. By using bevel gear meshing, when the square shaft 15 rotates, the cylinder 30 and pressure sensor 27 move along the height direction, enabling detection of equipment of different heights and different positions.
[0030] The circular ring 4 is fixedly connected to the cylinder 1, the cylinder 1 is fixedly connected to the motor 11, the output shaft of the motor 11 is fixedly connected to the driving bevel gear 12, each square shaft 15 is fixedly connected to a long shaft 14, each long shaft 14 is fixedly connected to a driven bevel gear 13, and each driven bevel gear 13 meshes with the driving bevel gear 12. By using the motor 11 to drive the gears and using bevel gear meshing, a set of square shafts 15 rotate synchronously when the motor 11 rotates.
[0031] The motor 11 is a GSK servo motor.
[0032] Each of the brackets 18 is fixedly connected to at least one guide rod 21, and each guide rod 21 passes through the corresponding lifting frame 22. By using guide rods 21 passing through the lifting frame 22, the stability of the lifting frame 22 in the height direction is increased.
[0033] At least one of the guide rods 21 is fixedly connected to a stop plate.
[0034] The circular ring 4 is fixedly connected to a set of movable rods 5, and each movable rod 5 is fixedly connected to a wheel 6. The use of wheels 6 enables the transfer of this device.
[0035] Example 1: Each of the upper sliders 17 is fixedly connected to the corresponding round rod 9.
[0036] The working principle of the anti-deformation testing device for special equipment inspection provided by this utility model is as follows:
[0037] In the initial state, such as Figure 1 As shown, cylinders 30 are far apart from each other and are at the top of their travel in the height direction.
[0038] Move the device so that it is positioned at the center of the area formed by a set of cylinders 30.
[0039] The control motor 11 rotates, which drives the active bevel gear 12 to rotate. The active bevel gear 12 drives the driven bevel gear 13 to rotate. The driven bevel gear 13 drives the long shaft 14, square shaft 15, square hole shaft 25, and transmission bevel gear 24 to rotate. The transmission bevel gear 24 drives the power bevel gear 19 and screw 20 to rotate. The screw 20 drives the lifting frame 22 to move along the guide vertical rod 21. The lifting frame 22 drives the mounting vertical rod 23, hydraulic rod 26, pressure sensor 27, spring 28, round tube 29, and cylinder 30 to move, so that the cylinder 30 moves to a suitable height. The control hydraulic rod 26 extends, causing the cylinder 30 to press against the equipment, compressing the spring 28, and subjecting the pressure sensor 27 to a certain pressure value. The device is moved so that the pressure value of the pressure sensor 27 is approximately the same. The wheel 6 is locked, and the control hydraulic rod 26 extends, causing the cylinder 30 to press against the equipment, compressing the spring 28, thus achieving anti-deformation detection.
[0040] Example 2: The cylinder 1 is rotatably connected to the rotating ring 2. The rotating ring 2 is provided with a set of evenly distributed inclined grooves 3. Each upper slider 17 is fixedly connected to a circular block 16, and each circular block 16 is respectively set in the corresponding inclined groove 3. The ring 4 is rotatably connected to the electric push rod 7, and the push rod of the electric push rod 7 is rotatably connected to the rotating ring 2. By using the electric push rod 7 to drive the rotating ring 2 to rotate, the cylinder 30 and pressure sensor 27 can move radially along the ring 4, which facilitates the detection of equipment of different sizes.
[0041] The electric push rod 7 is model BST-YF-B.
[0042] The working principle of the anti-deformation testing device for special equipment inspection provided by this utility model is as follows:
[0043] After the cylinder 30 descends to a suitable height, the electric push rod 7 is retracted. The electric push rod 7 drives the rotating ring 2 to rotate, and the rotating ring 2 drives the electric push rod 7 to swing. The rotating ring 2 drives the circular block 16 to move along the inclined groove 3. The circular block 16 drives the upper slider 17 to move along the circular rod 9 in the straight groove 8. The upper slider 17 drives the bracket 18 to move. The bracket 18 drives the square hole shaft 25 to move along the square shaft 15. The square hole shaft 25 drives the transmission bevel gear 24 to move. The bracket 18 drives the screw 20, the power bevel gear 19, the guide vertical rod 21, the lifting frame 22, the mounting vertical rod 23, the hydraulic rod 26, the pressure sensor 27, the spring 28, the circular tube 29, and the cylinder 30 to move, so that the cylinder 30 squeezes the equipment, so that the spring 28 is compressed, so that the pressure sensor 27 is subjected to a certain pressure value. The electric push rod 7 is closed, and the device is moved so that the pressure value of the pressure sensor 27 is approximately the same. The wheel 6 is locked. The hydraulic rod 26 is extended to compress the cylinder 30 into the equipment, thereby compressing the spring 28 and achieving deformation resistance detection.
[0044] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A deformation resistance testing device for special equipment inspection, characterized in that, include: A circular ring (4) is provided with a set of straight grooves (8), and a round rod (9) is provided in each straight groove (8). Each round rod (9) is fixedly connected to the circular ring (4). The circular ring (4) is fixedly connected to a symmetrical square plate (10) corresponding to each straight groove (8). A set of upper sliders (17) are respectively set in the corresponding straight grooves (8), each of the round rods (9) passes through the corresponding upper slider (17), and each of the upper sliders (17) is connected to the bracket (18); A set of screws (20) are respectively connected to the corresponding brackets (18) by bearings; A set of lifting frames (22), each of the screws (20) is threadedly connected to the corresponding lifting frame (22), and each of the lifting frames (22) is fixedly connected to the mounting vertical rod (23); A set of hydraulic rods (26) are fixedly connected to the corresponding mounting rods (23). The piston rod of each hydraulic rod (26) is connected to a round tube (29) and a pressure sensor (27). Each pressure sensor (27) is set in the corresponding round tube (29). Each round tube (29) is provided with a spring (28) and a cylinder (30). Each pressure sensor (27) is fixedly connected to one end of the corresponding spring (28), and each cylinder (30) is fixedly connected to the other end of the corresponding spring (28).
2. The deformation resistance testing device for special equipment inspection according to claim 1, characterized in that: Each of the square plates (10) is connected to a square shaft (15) by bearings. Each of the square shafts (15) is set in the square hole of the square hole shaft (25). Each of the square hole shafts (25) is connected to the corresponding bracket (18) by bearings. Each of the square hole shafts (25) is fixedly connected to a transmission bevel gear (24). Each of the screws (20) is fixedly connected to a power bevel gear (19). Each of the transmission bevel gears (24) meshes with the corresponding power bevel gear (19).
3. The deformation resistance testing device for special equipment inspection according to claim 2, characterized in that: The ring (4) is fixedly connected to the cylinder (1), the cylinder (1) is fixedly connected to the motor (11), the output shaft of the motor (11) is fixedly connected to the driving bevel gear (12), each square shaft (15) is fixedly connected to the long shaft (14), each long shaft (14) is fixedly connected to the driven bevel gear (13), and each driven bevel gear (13) meshes with the driving bevel gear (12).
4. The deformation resistance testing device for special equipment inspection according to claim 3, characterized in that: The cylinder (1) is rotatably connected to the rotating ring (2), the rotating ring (2) is provided with a set of evenly distributed inclined grooves (3), each of the upper sliders (17) is fixedly connected to the round block (16), each of the round blocks (16) is respectively set in the corresponding inclined groove (3), the ring (4) is rotatably connected to the electric push rod (7), and the push rod of the electric push rod (7) is rotatably connected to the rotating ring (2).
5. The deformation resistance testing device for special equipment inspection according to claim 1, characterized in that: Each of the brackets (18) is fixedly connected to at least one guide rod (21), and each guide rod (21) passes through the corresponding lifting frame (22).
6. The deformation resistance testing device for special equipment inspection according to claim 5, characterized in that: At least one of the guide rods (21) is fixedly connected to the stop plate.
7. The deformation resistance testing device for special equipment inspection according to claim 1, characterized in that: The ring (4) is fixedly connected to a set of movable rods (5), and each movable rod (5) is fixedly connected to a wheel (6).
Citation Information
Patent Citations
Anti-deformation detection device for special equipment inspection
CN217765855U