Deactivated catalyst treatment dust collecting device

By designing a dust collection device for deactivated catalyst treatment that includes collection, filtration, and cleaning components, the problem of lack of self-cleaning capability in continuous production processes was solved, achieving efficient cleaning without shutdown and improving production efficiency.

CN223505006UActive Publication Date: 2025-11-04SHANDONG JINHUICHENG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422811046.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-11-04
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing dust collection devices for deactivated catalyst treatment lack self-cleaning capabilities during continuous production, leading to frequent downtime for maintenance and impacting production efficiency.

Method used

Design a device that includes collection, filtration and cleaning components. Through components such as a fan, screen plate, filter screen, spiral blades and vibrating motor, it can collect, filter and self-clean smoke and dust, reducing downtime maintenance.

Benefits of technology

This technology enables the cleaning of the filter screen without stopping the machine during continuous production, improving the practicality and production efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of catalyst dust removal, in particular to a deactivated catalyst treatment dust collecting device, which is used for absorbing smoke dust generated in a deactivated catalyst treatment process and intercepting large-diameter particles in the smoke dust, so that the dust in the deactivated catalyst treatment process is removed. Dust sucked into air is filtered and collected through the filtering device, the dust is output in a unified mode, auxiliary cleaning is conducted on the filtering device through the cleaning device, the equipment has the self-cleaning capacity, the influence of shutdown maintenance on the production efficiency is reduced, and the practicability of the equipment is improved; comprising a collecting device, a filtering device and a cleaning device, the filtering device is installed on the collecting device, and the cleaning device is installed on the collecting device.
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Description

Technical Field

[0001] This utility model relates to the technical field of catalyst dust removal, and in particular to a dust collection device for treating deactivated catalysts. Background Technology

[0002] A deactivated catalyst treatment dust collection device is designed for collecting dust generated during the deactivated catalyst treatment process. Its design and function are generally intended to efficiently and safely collect and treat the dust generated during the catalyst deactivation process; reduce the pollution of the equipment operating environment caused by dust; and centrally process the collected dust.

[0003] The existing Chinese utility model patent with application number CN202120123610.6 relates to a regenerated catalyst dust collector, which includes a wind box, an exhaust hood, a channel, a water-based filter cotton mesh, a U-shaped frame, a handle, a door, a plug plate, and a limiting plate, etc., which can facilitate operators to clean and replace the filter plate.

[0004] However, the aforementioned device does not have the ability to clean the filter plates during continuous production and relies on manual maintenance. It is difficult to stop the machine for maintenance during continuous production, which affects production efficiency. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides a dust collection device for deactivated catalyst treatment. This device absorbs the smoke and dust generated during the deactivated catalyst treatment process, intercepts large-diameter particles in the smoke and dust, filters and collects the dust from the intake air through a filtration device, outputs the dust uniformly, and uses a cleaning device to assist in cleaning the filtration device, enabling the equipment to have self-cleaning capabilities. This reduces the impact of downtime maintenance on production efficiency and improves the practicality of the device.

[0006] This utility model discloses a dust collection device for deactivated catalyst treatment; it includes a collection device, a filtration device, and a cleaning device. The filtration device is installed on the collection device, and the cleaning device is installed on the collection device. The collection device absorbs the smoke and dust generated during the deactivated catalyst treatment process and intercepts large-diameter particles in the smoke and dust. The filtration device filters and collects the dust from the intake air and outputs the dust uniformly. The cleaning device assists in cleaning the filtration device, enabling the equipment to have self-cleaning capabilities, reducing the impact of downtime maintenance on production efficiency, and improving the practicality of the device.

[0007] Preferably, the collection device includes a filter box, a fan, a telescopic pipe, a dust collection head, and a screen plate. The fan is installed on the side of the filter box, and the input end of the fan is connected to the bottom of the filter box. The telescopic pipe is connected to the upper part of the filter box, and the input end of the telescopic pipe is connected to the dust collection head. The input end of the dust collection head is equipped with a screen plate. By turning on the fan, the dust collection head collects the smoke and dust generated during the deactivated catalyst treatment process. The screen plate intercepts large-diameter particles in the smoke and dust. The telescopic pipe allows for easy adjustment of the working position of the dust collection head, improving the adaptability and practicality of the device.

[0008] Preferably, the filtration device includes a support frame, a filter screen, a dust collection hopper, a guide pipe, a feeding pipe, spiral blades, and a drive motor. Three sets of supports are installed obliquely from top to bottom inside the filter box, with filter screens mounted on the supports. Three sets of dust collection hoppers are located on the right end face of the filter box, with the input ends of the three dust collection hoppers connected to the bottom of the three sets of filter screens. Guide pipes are connected to the output ends of the dust collection hoppers. A feeding pipe is horizontally installed at the lower part of the right end face of the filter box, with spiral blades installed inside the feeding pipe. A drive motor is installed on the rear side of the feeding pipe, with its output end connected to the spiral blades. The output ends of the three guide pipes are connected to the inside of the feeding pipe. The filter screen filters the smoke and dust drawn into the filter box, and the dust particles fall from the bottom of the filter screen into the dust collection hopper. The dust particles then fall again through the guide pipe connected to the dust collection hopper into the feeding pipe. The drive motor is then activated, transmitting power to the spiral blades to rotate them. The rotating spiral blades cause the dust in the feeding pipe to be concentrated and discharged, improving the practicality of the device.

[0009] Preferably, the cleaning device includes a vibrating plate, support rods, a vibrating motor, and cleaning plates. A set of support rods is horizontally mounted on the upper and lower parts of the left end face of the filter box via brackets. The two sets of support rods pass through the upper and lower parts of the vibrating plate. A vibrating motor is mounted on the left end face of the vibrating plate. Three sets of cleaning plates are connected from top to bottom on the right end face of the vibrating plate. The right part of the cleaning plates extends through the left end face of the filter box into the filter box and is located below the three sets of brackets. The portions of the three sets of cleaning plates inside the filter box are inclined downwards at the same angle as the brackets. The upper end face of the cleaning plates is in close contact with the lower end face of their respective filter screens. Turning on the vibrating motor transmits power through the vibrating plate to the multiple sets of cleaning plates, causing them to vibrate. This, in turn, causes the filter screens on the upper part of the multiple sets of cleaning plates to vibrate, shaking the accumulated dust on the filter screens into the dust collection hopper. This reduces the impact of excessive dust accumulation on the filter screens on filtration efficiency. Furthermore, the equipment can complete its self-cleaning without stopping or requiring manual operation during continuous production, improving the practicality of the device.

[0010] Preferably, it also includes strip holes. A set of strip holes is provided on the upper and lower parts of the vibrating plate, and two sets of support rods are connected to the vibrating plate through the strip holes. The strip holes increase the amplitude of the vibration of the vibrating plate when the vibrating motor is turned on, thereby increasing the vibration amplitude of the cleaning plate, improving the cleaning efficiency of the equipment and the practicality of the device.

[0011] Preferably, it also includes a rubber sealing ring and rubber protective strips. A rubber sealing ring is provided in the hole through which the cleaning plate passes through the front end face of the filter box, and multiple sets of rubber protective strips are evenly installed on the upper end face of the cleaning plate. The rubber sealing ring improves the sealing performance of the filter box itself, thereby ensuring the dust collection efficiency of the equipment. The multiple sets of rubber protective strips evenly distributed on the cleaning plate reduce the scratches caused to the lower end face of the filter screen during the vibration of the cleaning plate, thus improving the practicality of the device.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: the collection device absorbs the smoke and dust generated during the treatment of deactivated catalyst, and intercepts large-diameter particles in the smoke and dust; the filtration device filters and collects the dust in the intake air, and outputs the dust uniformly; the cleaning device assists in cleaning the filtration device, enabling the equipment to have self-cleaning ability, reducing the impact of downtime maintenance on production efficiency, and improving the practicality of the device. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the first isometric structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the second isometric structure of this utility model;

[0015] Figure 3 This is a first cross-sectional structural diagram of the present invention;

[0016] Figure 4 This is a schematic diagram of the second cross-sectional structure of this utility model;

[0017] Figure 5 This is a partially enlarged structural schematic diagram of the present invention;

[0018] The following are labeled in the attached diagram: 1. Filter box; 2. Fan; 3. Telescopic pipe; 4. Dust collection head; 5. Screen plate; 6. Support; 7. Filter screen; 8. Dust collection hopper; 9. Guide pipe; 10. Feeding pipe; 11. Spiral blade; 12. Drive motor; 13. Vibrating plate; 14. Support rod; 15. Vibrating motor; 16. Cleaning plate; 17. Strip hole; 18. Rubber sealing ring; 19. Rubber protective strip. Detailed Implementation

[0019] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0020] Example

[0021] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The filter device shown is installed on the collection device, and the cleaning device is also installed on the collection device.

[0022] First, the blower 2 is turned on to collect the dust generated during the deactivated catalyst treatment process by the dust collection head 4. Large-diameter particles in the dust are intercepted by the screen plate 5. Then, the dust drawn into the filter box 1 is filtered by the filter screen 7. The dust particles fall from the bottom of the filter screen 7 into the dust collection hopper 8. The dust particles fall again into the feeding pipe 10 through the guide pipe 9 connected to the dust collection hopper 8. Then, the drive motor 12 is turned on to transmit power to the spiral blades 11 to drive the spiral blades 11 to rotate. The rotating spiral blades 11 drive the dust in the feeding pipe 10 to be concentrated and output. Then, the vibration motor 15 is turned on at regular intervals to transmit power through the vibration plate 13 to the multiple cleaning plates 16 to drive the multiple cleaning plates 16 to vibrate. This causes the filter screen 7 on the upper side of the multiple cleaning plates 16 to vibrate, shaking the dust accumulated on the filter screen 7 into the dust collection hopper 8.

[0023] The collection device includes a filter box 1, a fan 2, a telescopic pipe 3, a dust collection head 4, and a screen plate 5. The fan 2 is installed on the side of the filter box 1. The input end of the fan 2 is connected to the bottom of the filter box 1. The telescopic pipe 3 is connected to the upper part of the filter box 1. The dust collection head 4 is connected to the input end of the telescopic pipe 3. The screen plate 5 is installed on the input end of the dust collection head 4.

[0024] The filtration device includes a support 6, a filter screen 7, a dust collection hopper 8, a guide pipe 9, a feeding pipe 10, a spiral blade 11, and a drive motor 12. Three sets of supports 6 are installed inclined from top to bottom inside the filter box 1. The filter screen 7 is installed on the support 6. Three sets of dust collection hoppers 8 are set on the right end face of the filter box 1. The input ends of the three sets of dust collection hoppers 8 are connected to the bottom positions of the three sets of filter screens 7. The output ends of the dust collection hoppers 8 are connected to the guide pipe 9. The feeding pipe 10 is installed horizontally at the lower part of the right end face of the filter box 1. The spiral blade 11 is installed inside the feeding pipe 10. The drive motor 12 is installed on the rear side of the feeding pipe 10. The output end of the drive motor 12 is connected to the spiral blade 11. The output ends of the three sets of guide pipes 9 are connected to the inside of the feeding pipe 10.

[0025] The cleaning device includes a vibrating plate 13, support rods 14, a vibrating motor 15, and cleaning plates 16. A set of support rods 14 are horizontally installed on the upper and lower parts of the left end face of the filter box 1 via brackets. The two sets of support rods 14 pass through the upper and lower parts of the vibrating plate 13. A vibrating motor 15 is installed on the left end face of the vibrating plate 13. Three sets of cleaning plates 16 are connected from top to bottom on the right end face of the vibrating plate 13. The right part of the cleaning plates 16 extends through the left end face of the filter box 1 into the interior of the filter box 1 and is located on the lower side of the three sets of brackets 6. The parts of the three sets of cleaning plates 16 inside the filter box 1 are inclined downward and have the same inclination angle as the brackets 6. The upper end face of the cleaning plates 16 is in close contact with the lower end face of their respective filter screens 7.

[0026] It also includes strip holes 17. A set of strip holes 17 is provided on the upper and lower parts of the vibrating plate 13 respectively. Two sets of support rods 14 are connected to the vibrating plate 13 through the strip holes 17 on the vibrating plate 13 respectively.

[0027] It also includes a rubber sealing ring 18 and a rubber protective strip 19. The cleaning plate 16 is provided with a rubber sealing ring 18 in the hole passing through the front end face of the filter box 1. Multiple sets of rubber protective strips 19 are evenly installed on the upper end face of the cleaning plate 16.

[0028] The collection device absorbs the smoke and dust generated during the deactivated catalyst treatment process, while intercepting large-diameter particles in the smoke and dust. The filtration device filters and collects the dust in the intake air and outputs the dust uniformly. The cleaning device assists in cleaning the filtration device, enabling the equipment to have self-cleaning capabilities, reducing the impact of downtime maintenance on production efficiency, and improving the practicality of the equipment.

[0029] like Figures 1 to 5 As shown, this utility model discloses a dust collection device for deactivated catalyst treatment. During operation, the fan 2 is first turned on to collect the dust generated during the deactivated catalyst treatment process using the dust collection head 4. Large-diameter particles in the dust are intercepted by the screen plate 5. Then, the dust drawn into the filter box 1 is filtered through the filter screen 7. Dust particles fall from the bottom of the filter screen 7 into the dust collection hopper 8. The dust particles then fall again through the guide pipe 9 connected to the dust collection hopper 8 into the feeding pipe 10. Next, the drive motor 12 is turned on to transmit power to the spiral blades 11, causing them to rotate. The rotating spiral blades 11 cause the dust in the feeding pipe 10 to be concentrated and output. Then, the vibration motor 15 is turned on periodically to transmit power through the vibration plate 13 to multiple sets of cleaning plates 16, causing them to vibrate. This vibrates the filter screen 7 on the upper side of the multiple sets of cleaning plates 16, shaking the accumulated dust on the filter screen 7 into the dust collection hopper 8.

[0030] The vibration motor 15, drive motor 12, and fan 2 of the deactivated catalyst treatment dust collection device of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0031] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A dust collection device for treating deactivated catalysts; characterized in that, It includes a collection device, a filtration device, and a cleaning device. The filtration device is installed on the collection device, and the cleaning device is installed on the collection device.

2. The dust collection device for deactivated catalyst treatment as described in claim 1, characterized in that, The collection device includes a filter box (1), a fan (2), a telescopic pipe (3), a dust collection head (4), and a screen plate (5). The fan (2) is installed on the side of the filter box (1). The input end of the fan (2) is connected to the bottom of the filter box (1). The telescopic pipe (3) is connected to the upper part of the filter box (1). The dust collection head (4) is connected to the input end of the telescopic pipe (3). The screen plate (5) is installed on the input end of the dust collection head (4).

3. The dust collection device for deactivated catalyst treatment as described in claim 2, characterized in that, The filtration device includes a support (6), a filter screen (7), a dust collection hopper (8), a guide pipe (9), a feeding pipe (10), a spiral blade (11), and a drive motor (12). Three sets of supports (6) are installed at an angle from top to bottom inside the filter box (1). The filter screen (7) is installed on the support (6). Three sets of dust collection hoppers (8) are set on the right end face of the filter box (1). The input ends of the three sets of dust collection hoppers (8) are connected to the bottom positions of the three sets of filter screens (7). The output ends of the dust collection hoppers (8) are connected to the guide pipe (9). The feeding pipe (10) is installed horizontally at the lower part of the right end face of the filter box (1). The spiral blade (11) is installed inside the feeding pipe (10). The drive motor (12) is installed on the rear side of the feeding pipe (10). The output end of the drive motor (12) is connected to the spiral blade (11). The output ends of the three sets of guide pipes (9) are connected to the inside of the feeding pipe (10).

4. The dust collection device for deactivated catalyst treatment as described in claim 3, characterized in that, The cleaning device includes a vibrating plate (13), a support rod (14), a vibrating motor (15), and a cleaning plate (16). A set of support rods (14) are horizontally installed on the upper and lower parts of the left end face of the filter box (1) through brackets. The two sets of support rods (14) pass through the upper and lower parts of the vibrating plate (13). A vibrating motor (15) is installed on the left end face of the vibrating plate (13). Three sets of cleaning plates (16) are connected from top to bottom on the right end face of the vibrating plate (13). The right part of the cleaning plate (16) extends through the left end face of the filter box (1) into the interior of the filter box (1) and is located on the lower side of the three sets of brackets (6). The parts of the three sets of cleaning plates (16) inside the filter box (1) are inclined downward and have the same inclination angle as the brackets (6). The upper end face of the cleaning plate (16) is close to the lower end face of the filter screen (7) where it is located.

5. The dust collection device for deactivated catalyst treatment as described in claim 4, characterized in that, It also includes strip holes (17). A set of strip holes (17) is provided on the upper and lower parts of the vibrating plate (13). Two sets of support rods (14) are connected to the vibrating plate (13) through the strip holes (17) on the vibrating plate (13).

6. The dust collection device for deactivated catalyst treatment as described in claim 5, characterized in that, It also includes a rubber sealing ring (18) and a rubber protective strip (19). The cleaning plate (16) is provided with a rubber sealing ring (18) in the hole through the front end face of the filter box (1). Multiple sets of rubber protective strips (19) are evenly installed on the upper end face of the cleaning plate (16).

Citation Information

Patent Citations

  • Regenerated catalyst dust collector

    CN215137995U