Catalyst injection mixing equipment for preparing porous spherical resin
Through innovative design of the flow guiding component and the wall scraping component, the problems of uneven mixing of catalyst and difficulty in removing residues in the preparation of porous spherical resin were solved, realizing efficient mixing and clean production, and improving the preparation quality and efficiency of porous spherical resin.
Patent Information
- Application Number
- CN202422889208.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Traditional mixing equipment suffers from problems of uniform distribution and low mixing efficiency during catalyst injection and mixing, and is prone to forming residues that are difficult to remove, affecting the preparation efficiency and quality of porous spherical resins.
The design employs a flow guiding component and a wall scraping component. The combination of the spiral blades and the flow guiding cylinder achieves uniform distribution and circulation of the catalyst. Combined with the rotation of the scraper and the stirring rod, it ensures uniform mixing of materials in the reactor and removal of adhering substances.
It improves the mixing efficiency of porous spherical resins, ensures product quality, avoids material waste and internal wall contamination, and enhances the stability and efficiency of the preparation process.
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Figure CN223505288U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of porous spherical resin, especially to a catalyst injection mixing equipment for porous spherical resin preparation. BACKGROUND
[0002] Porous spherical resin is a kind of resin material with special pore structure, and its pore size is usually between 501000nm, and the particle diameter is generally between 10100 μm. The following is a detailed introduction to porous spherical resin: high adsorption capacity and speed: there are a large number of pores in the porous spherical resin, which increases the surface area, thereby improving the adsorption capacity and speed; porous spherical resin usually has high thermal stability and chemical stability, and can maintain its performance in various environments; the preparation process of porous spherical resin is relatively simple, and its adsorption performance can be restored by appropriate regeneration method. In the preparation process of porous spherical resin, uniform injection and mixing of catalyst are the key steps to ensure product quality and performance.
[0003] However, the traditional mixing equipment has many deficiencies in catalyst injection and mixing, which is specifically shown in the following aspects: the traditional mixing equipment usually adopts simple stirring method, which is difficult to realize uniform distribution and efficient mixing of liquid materials such as catalyst. This leads to long mixing time and unsatisfactory mixing effect, which affects the preparation efficiency and product quality of porous spherical resin; in the mixing process, liquid materials such as catalyst are easy to adhere to the inner wall of the reaction kettle, forming residues that are difficult to remove. These residues not only cause material waste, but also may have adverse effects on the subsequent reaction process, leading to product quality decline.
[0004] Therefore, in order to solve the above problems, a catalyst injection mixing equipment for porous spherical resin preparation is proposed. SUMMARY
[0005] The utility model overcomes the insufficient of prior art, provides a catalyst injection mixing equipment for porous spherical resin preparation.
[0006] In order to achieve the above purpose, the utility model adopts the technical scheme of: a catalyst injection mixing equipment for porous spherical resin preparation, comprising: a reaction kettle, a protection assembly arranged at the bottom of the reaction kettle, a flow guide assembly arranged on the inner wall of the bottom of the reaction kettle, and a wall scraping assembly arranged on the circumferential inner wall of the reaction kettle.
[0007] The flow guide assembly comprises: a connecting pipe, a threaded blade arranged on the circumferential outer wall of the connecting pipe, a plurality of fixing blocks arranged on the inner wall of the bottom of the reaction kettle, and a same flow guide cylinder arranged on the top of the plurality of fixing blocks.
[0008] The connecting pipe is rotationally connected to the inner wall of the bottom of the reaction kettle, a plurality of liquid injection holes are arranged in the circumferential inner wall of the bottom of the connecting pipe, the threaded blade is fixedly connected to the circumferential outer wall of the connecting pipe, a plurality of fixed blocks are fixedly connected to the inner wall of the bottom of the reaction kettle, the flow guide cylinder is fixedly connected to the top of the plurality of fixed blocks, the circumferential outer wall of the threaded blade is tightly attached to the circumferential inner wall of the flow guide cylinder, and a through groove is arranged between adjacent two fixed blocks.
[0009] In a preferred embodiment of the utility model, the protection assembly comprises: a motor, a protection shell arranged at the bottom of the reaction kettle, and a plurality of heat dissipation holes arranged on the circumferential outer wall of the protection shell.
[0010] In a preferred embodiment of the utility model, the motor is fixedly connected to the bottom of the reaction kettle, and one end of the motor output shaft penetrates through the reaction kettle and is fixedly connected to the top of the connecting pipe.
[0011] In a preferred embodiment of the utility model, the protection shell is fixedly connected to the bottom of the reaction kettle, and the motor is arranged in the protection shell.
[0012] In a preferred embodiment of the utility model, the plurality of heat dissipation holes are arranged in the circumferential inner wall of the protection shell.
[0013] In a preferred embodiment of the utility model, the wall scraping assembly comprises: a plurality of scrapers, a connecting plate arranged on the circumferential outer wall of the top of the connecting pipe, and a same connecting ring arranged at the bottom of the plurality of scrapers.
[0014] In a preferred embodiment of the utility model, the connecting plate is fixedly connected to the circumferential outer wall of the connecting pipe, the top of the plurality of scrapers is fixedly connected to the bottom of the connecting plate, and the top of the plurality of scrapers is fixedly connected to the top of the connecting ring.
[0015] In a preferred embodiment of the utility model, the circumferential inner wall of the connecting ring is fixedly connected with a plurality of stirring rods, and the circumferential outer wall of the plurality of scrapers is tightly attached to the circumferential inner wall of the reaction kettle.
[0016] In a preferred embodiment of the utility model, the top of the reaction kettle is connected with an injection pipe through a pipeline, and one end of the injection pipe is arranged in the connecting pipe.
[0017] In a preferred embodiment of the utility model, the bottom of the reaction kettle is connected with a lead-out pipe through a pipeline, a valve is arranged in the lead-out pipe, and a plurality of supporting rods are fixedly connected to the bottom of the reaction kettle.
[0018] The utility model solves the defects in the background art and has the following beneficial effects:
[0019] (1) The utility model provides a kind of porous spherical resin preparation with catalyst injection mixing equipment, by the setting of flow guide component, by utilizing motor drive connecting pipe and screw blade on it rotation, so that liquid material such as catalyst can uniformly flow from the liquid injection hole at the bottom of connecting pipe, also can be closely matched by screw blade and flow guide cylinder, realize the effective circulation of liquid in the bottom of reaction kettle in reaction kettle, this circulation flow mode greatly improves mixing efficiency, ensure uniform mixing of material in reaction kettle, provide strong guarantee for preparation of high-quality porous spherical resin.
[0020] (2) The utility model provides a kind of porous spherical resin preparation with catalyst injection mixing equipment, by the setting of wall scraping component, by the connecting plate on the top of connecting pipe drive multiple scraper rotation, scraper closely adhere to the inner wall of reaction kettle, effectively scrape the residue attached on wall, avoid material waste and inner wall pollution;Meanwhile, the rotation of scraper also drives connecting ring and the stirring rod on it rotate together, further enhance stirring effect, so that the material in reaction kettle can be more fully mixed, improve the stability of preparation process.
[0021] (3) The utility model provides a kind of porous spherical resin preparation with catalyst injection mixing equipment, by the setting of protection component, protection shell ensures the stable operation of motor, and the design of heat dissipation hole can promptly discharge the heat generated in the operation process of motor, prevent motor overheating and affect its service life. DRAWINGS
[0022] The utility model is further described below in connection with the drawings and examples;
[0023] Figure 1 It is the appearance solid structure diagram of the device body of the preferred embodiment of the utility model;
[0024] Figure 2 It is the partial section view solid structure diagram of the device body of the preferred embodiment of the utility model;
[0025] Figure 3 It is the section view structure diagram of the device body of the preferred embodiment of the utility model.
[0026] In the drawing: 1, reaction kettle;2, support rod;3, lead-out pipe;4, injection pipe;5, protection component;501, protection shell;502, heat dissipation hole;503, motor;6, flow guide component;601, connecting pipe;602, liquid injection hole;603, screw blade;604, flow guide cylinder;605, fixed block;7, wall scraping component;701, connecting plate;702, scraper;703, connecting ring;704, stirring rod. DETAILED DESCRIPTION
[0027] The utility model will be further explained in detail in connection with the drawings and embodiments, these drawings are all simplified schematic diagram, only with the schematic way shows the basic structure of the utility model, therefore it only shows the related structure of the utility model.
[0028] As Figure 1 The porous spherical resin preparation catalyst injection mixing equipment, including: the reaction kettle 1, the protection assembly 5 that sets up at the bottom of reaction kettle 1, the flow guide assembly 6 that sets up at the inner wall of the bottom of reaction kettle 1 and the wall scraping assembly 7 that sets up at the circumferential inner wall of reaction kettle 1,
[0029] As Figures 2-3 The flow guide assembly 6 includes: the connecting pipe 601, the threaded blade 603 that sets up at the circumferential outer wall of connecting pipe 601, a plurality of fixed blocks 605 that sets up at the inner wall of the bottom of reaction kettle 1 and the same flow guide cylinder 604 that sets up at the top of a plurality of fixed blocks 605,
[0030] The connecting pipe 601 is rotatably connected to the inner wall of the bottom of reaction kettle 1, a plurality of through liquid injection holes 602 are formed in the circumferential inner wall of the bottom of connecting pipe 601, the threaded blade 603 is fixedly connected to the circumferential outer wall of connecting pipe 601, a plurality of fixed blocks 605 are fixedly connected to the inner wall of the bottom of reaction kettle 1, the flow guide cylinder 604 is fixedly connected to the top of a plurality of fixed blocks 605, the circumferential outer wall of threaded blade 603 is tightly attached to the circumferential inner wall of flow guide cylinder 604, and a through groove is arranged between adjacent two fixed blocks 605.
[0031] It should be noted that the flow guide assembly 6 drives the connecting pipe 601 to rotate on the inner wall of the bottom of reaction kettle 1 by the motor 503, so as to realize efficient liquid mixing and flow guide. The plurality of through liquid injection holes 602 formed in the circumferential inner wall of the bottom of connecting pipe 601 can make the liquid materials such as catalyst flow out uniformly from these holes and enter the inside of reaction kettle 1 for mixing, so as to ensure the uniform distribution of materials and improve the mixing efficiency; when the connecting pipe 601 rotates, the threaded blade 603 rotates, and by the friction and extrusion between the threaded shape of the threaded blade 603 and the inner wall of the flow guide cylinder 604, the liquid at the bottom of reaction kettle 1 is pushed upwards and discharged through the flow guide cylinder 604 above and flows back to the inside of reaction kettle 1, and this circulating flow mode can further enhance the mixing effect.
[0032] As Figures 2-3 The protection assembly 5 includes: the motor 503, the protection shell 501 arranged at the bottom of reaction kettle 1, and a plurality of heat dissipation holes 502 arranged on the circumferential outer wall of the protection shell 501;
[0033] The motor 503 is fixedly connected to the bottom of the reactor 1. One end of the output shaft of the motor 503 passes through the reactor 1 and is fixedly connected to the top of the connecting pipe 601. The protective shell 501 is fixedly connected to the bottom of the reactor 1. The motor 503 is located inside the protective shell 501. Several heat dissipation holes 502 are opened through the inner circumference of the protective shell 501.
[0034] It should be noted that the motor 503 can effectively drive the connecting pipe 601 and the flow guiding component 6, ensuring that the driving force of the motor 503 can be fully transmitted to the connecting pipe 601. The protective shell 501 can effectively prevent external debris from interfering with and damaging the motor 503. Several heat dissipation holes 502 can ensure that the heat generated by the motor 503 can be dissipated in time, keeping the operating temperature of the motor 503 within the normal range.
[0035] like Figures 2-3 As shown, the wall scraping assembly 7 includes: a plurality of scrapers 702, a connecting plate 701 disposed on the outer circumferential wall of the top of the connecting pipe 601, and the same connecting ring 703 disposed at the bottom of the plurality of scrapers 702.
[0036] The connecting plate 701 is fixedly connected to the outer circumference of the connecting pipe 601. The tops of several scrapers 702 are fixedly connected to the bottom of the connecting plate 701. The tops of several scrapers 702 are fixedly connected to the top of the connecting ring 703. Several stirring rods 704 are fixedly connected to the inner circumference of the connecting ring 703. The outer circumference of several scrapers 702 is tightly fitted to the inner circumference of the reactor 1.
[0037] The top pipe of the reactor 1 is connected to an injection pipe 4, one end of which is located inside the connecting pipe 601. The bottom pipe of the reactor 1 is connected to an outlet pipe 3, which is equipped with a valve. Several support rods 2 are fixedly connected to the bottom of the reactor 1.
[0038] It should be noted that the scraper 702 closely adheres to the inner circumference of the reactor 1, effectively scraping away residues adhering to the wall and avoiding material waste and inner wall contamination. Simultaneously, the connecting ring 703 and its stirring rod 704 rotate together with the scraper 702, further enhancing the stirring effect and allowing the materials in the reactor 1 to mix more thoroughly. The injection pipe 4 allows liquids such as catalysts to be directly injected into the connecting pipe 601, and then flows evenly into the reactor 1 through the injection hole 602 at the bottom of the connecting pipe 601. The outlet pipe 3 allows the mixed liquid to be easily discharged from the reactor 1, and the outflow speed and volume can be flexibly adjusted through valve control. Several support rods 2 fixedly connected to the bottom of the reactor 1 provide stable support for the entire equipment.
[0039] In use, this invention involves injecting liquid materials such as catalysts into the connecting pipe 601 through the injection pipe 4. Then, the motor 503 is started, and its output shaft drives the connecting pipe 601 to rotate on the inner wall of the bottom of the reactor 1. The injection hole 602 at the bottom of the connecting pipe 601 evenly distributes the liquid materials such as catalysts into the reactor 1. Simultaneously, the threaded blade 603 rotates with the connecting pipe 601, and through friction and compression against the inner wall of the guide tube 604, pushes the liquid at the bottom of the reactor 1 upwards, forming a circulating flow and enhancing the mixing effect. The rotation of the connecting pipe 601 also drives the synchronous rotation of the wall scraper assembly 7. The scraper 702 closely adheres to the circumferential inner wall of the reactor 1, effectively scraping away residues adhering to the wall. The connecting ring 703 and its stirring rod 704 rotate together with the scraper 702, further enhancing the stirring effect and ensuring more thorough mixing of the materials within the reactor 1. During the operation of motor 503, the protective shell 501 can effectively prevent external debris from interfering with and damaging motor 503, and several heat dissipation holes 502 can ensure that the heat generated by motor 503 can be dissipated in a timely manner.
[0040] Based on the preferred embodiments of this utility model described above, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A catalyst injection mixing apparatus for preparing a porous spherical resin, comprising: The utility model provides a reaction kettle (1), the protection assembly (5) of setting in the bottom of reaction kettle (1), the flow guide assembly (6) of setting in the inner wall of bottom of reaction kettle (1) and the scrape wall assembly (7) of setting in the circumferential inner wall of reaction kettle (1), it is characterized by; The flow guide assembly (6) comprises a connecting pipe (601), threaded leaves (603) arranged on the circumferential outer wall of the connecting pipe (601), a plurality of fixed blocks (605) arranged on the inner wall of the bottom of the reaction kettle (1), and a same flow guide cylinder (604) arranged on the top of the plurality of fixed blocks (605). The connecting pipe (601) is rotationally connected to the inner wall of the bottom of the reaction kettle (1), a plurality of through liquid injection holes (602) are formed in the circumferential inner wall of the bottom of the connecting pipe (601), the threaded leaves (603) are fixedly connected to the circumferential outer wall of the connecting pipe (601), the plurality of fixed blocks (605) are fixedly connected to the inner wall of the bottom of the reaction kettle (1), the flow guide cylinder (604) is fixedly connected to the top of the plurality of fixed blocks (605), the circumferential outer wall of the threaded leaves (603) is tightly attached to the circumferential inner wall of the flow guide cylinder (604), and a through groove is arranged between adjacent two fixed blocks (605).
2. The catalyst injection mixing apparatus for preparing a porous spherical resin according to claim 1, characterized by: The protection assembly (5) comprises a motor (503), a protection shell (501) arranged on the bottom of the reaction kettle (1), and a plurality of heat dissipation holes (502) arranged on the circumferential outer wall of the protection shell (501).
3. The catalyst injection mixing apparatus for preparing a porous spherical resin according to claim 2, characterized by: The motor (503) is fixedly connected to the bottom of the reaction kettle (1), and one end of the output shaft of the motor (503) penetrates through the reaction kettle (1) and is fixedly connected to the top of the connecting pipe (601).
4. The catalyst injection mixing apparatus for preparing a porous spherical resin according to claim 2, characterized by: The protection shell (501) is fixedly connected to the bottom of the reaction kettle (1), and the motor (503) is located in the protection shell (501).
5. The catalyst injection mixing apparatus for preparing a porous spherical resin according to claim 2, characterized by: The plurality of heat dissipation holes (502) are all formed in the circumferential inner wall of the protection shell (501).
6. The catalyst injection mixing apparatus for preparing a porous spherical resin according to claim 1, characterized by: The scrape wall assembly (7) comprises a plurality of scrapers (702), a connecting plate (701) arranged on the circumferential outer wall of the top of the connecting pipe (601), and a same connecting ring (703) arranged on the bottom of the plurality of scrapers (702).
7. The catalyst injection mixing apparatus for preparing a porous spherical resin according to claim 6, characterized by: The connecting plate (701) is fixedly connected to the circumferential outer wall of the connecting pipe (601), the top of each of the plurality of scrapers (702) is fixedly connected to the bottom of the connecting plate (701), and the top of each of the plurality of scrapers (702) is fixedly connected to the top of the connecting ring (703).
8. The catalyst injection mixing apparatus for preparing a porous spherical resin according to claim 6, characterized by: The circumferential inner wall of the connecting ring (703) is fixedly connected with a plurality of stirring rods (704), and the circumferential outer wall of each of the plurality of scrapers (702) is tightly attached to the circumferential inner wall of the reaction kettle (1).
9. The catalyst injection mixing apparatus for preparing a porous spherical resin according to claim 1, characterized by: A liquid injection pipe (4) is connected to the top of the reaction kettle (1), and one end of the liquid injection pipe (4) is located in the connecting pipe (601).
10. The catalyst injection mixing apparatus for preparing a porous spherical resin according to claim 1, characterized by: A lead-out pipe (3) is connected to the bottom of the reaction kettle (1), a valve is arranged in the lead-out pipe (3), and a plurality of supporting rods (2) are fixedly connected to the bottom of the reaction kettle (1).