Maintenance platform for large wind power generation equipment

By designing a large-scale wind power equipment maintenance platform, combined with a buffer and rotary drive mechanism, the problem of inconvenient handling of parts in existing technologies has been solved, enabling time-saving and labor-saving inspection of parts and improving overall inspection efficiency and safety.

CN223511041UActive Publication Date: 2025-11-04CANGZHOU ORBON ELECTRICAL & MECHANICAL PROD MAKING +1
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Patent Information

Application Number
CN202423284544.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-11-04
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

The existing maintenance platform is inconvenient for inspecting wind turbine components. It is time-consuming and labor-intensive for staff to pick up and put down the components, resulting in low inspection efficiency.

Method used

A large-scale wind power equipment maintenance platform was designed, which includes a buffer mechanism, a fastening mechanism and a rotary drive mechanism. It can easily pick up and put down parts, and perform multi-angle inspection by adjusting the angle through the rotary drive mechanism.

Benefits of technology

It improved the efficiency of staff in handling parts, reduced damage from bumps and knocks, and enhanced the convenience and efficiency of testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a maintenance platform for large wind power generation equipment, which belongs to the field of maintenance platforms and comprises a bottom plate, fixing plates are fixedly connected to two sides of the top end face of the bottom plate, supporting frames are fixedly connected to the top end faces of the fixing plates, and bearing seats are fixedly connected to the top ends of the two supporting frames. One side face of the bearing seat is rotationally connected with a supporting seat, an air cylinder is embedded in the supporting seat, and a bottom output shaft of the air cylinder is fixedly connected with a connecting seat; the bottom ends of the two connecting bases are jointly and fixedly connected with an overhauling table, a first circular groove is formed in the top end face of the overhauling table, a buffering mechanism is arranged below the overhauling table, four evenly-distributed fastening mechanisms are arranged on the top end face of the overhauling table along the first circular groove, and a rotary driving mechanism is fixedly connected to one side face of one supporting frame. According to the utility model, more time and labor can be saved when a worker takes and places parts of the wind driven generator, the overall detection efficiency is improved, and the use is convenient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of overhaul platform, concretely is large -scale wind power equipment overhaul platform. BACKGROUND

[0002] Wind driven generators are used more widely as one of three energy-saving power generations, and wind driven generators are seldom in our cities, but there are many wind driven generators constructed in groups in remote mountainous areas and deserts, in order to avoid the inconvenient maintenance problem caused by the failure of wind driven generators after installation, the various parts of the wind driven generators need to be fully detected before installation.

[0003] The existing overhaul platform is not convenient for detecting the parts of the wind driven generator, and the staff takes and places the parts, thereby leading to low overall detection efficiency. Therefore, the technical personnel in the field provide large -scale wind power equipment overhaul platform to solve the problems in the background art. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims at providing large -scale wind power equipment overhaul platform, can be more time -saving and labor -saving when staff takes and places wind driven generator parts, improves overall detection efficiency, is convenient to use, to solve the problems in the background art.

[0005] In order to achieve the above object, the utility model provides the following technical scheme:

[0006] Large -scale wind power equipment overhaul platform, including the bottom plate, the top end surface both sides of bottom plate are all fixedly connected with fixed plate, and the top end surface fixed plate is fixedly connected with support frame, the top of two support frames is all fixedly connected with bearing seat, and the side surface of bearing seat is rotatably connected with support seat, the inside of support seat is embedded with pneumatic cylinder, and the bottom output shaft of pneumatic cylinder is fixedly connected with connecting seat;

[0007] The bottom of two connecting seats is fixedly connected with overhaul table, and the top end surface of overhaul table is equipped with first circular groove, the lower portion of overhaul table is equipped with buffer mechanism, and the top end surface of overhaul table is equipped with four fastening mechanisms along first circular groove, and one side surface of support frame is fixedly connected with rotary drive mechanism.

[0008] As a further scheme of the utility model: the buffer mechanism, specifically includes: the buffer plate fixed on the top end surface of two fixed plates, the top end surface of buffer plate is equipped with the second circular groove matched with first circular groove, and the second circular groove is movably connected with circular lifting plate, the lower portion of circular lifting plate is equipped with first air bag, and the inside of buffer plate on the side of first air bag is embedded with second air bag, and the first air bag is communicated with second air bag.

[0009] As a further scheme of the utility model: the outer side of the circular lifting plate is fixedly connected with six evenly distributed limiting sliding blocks, vertical sliding grooves are formed in the inner wall of the second circular groove corresponding to the positions of the limiting sliding blocks, and the limiting sliding blocks are movably connected with the vertical sliding grooves.

[0010] As a further scheme of the utility model: the fastening mechanism specifically comprises: a fastening seat fixed on the top end face of the maintenance table, a telescopic groove is formed in the top end face of the fastening seat, a fastening block is movably connected inside the telescopic groove, a fastening pin is screw-connected to one side face of the fastening seat, and one end of the fastening pin penetrates through the fastening seat and is connected with the fastening block through a rotating piece.

[0011] As a further scheme of the utility model: the rotating piece specifically comprises: a rotating groove formed in one end of the fastening block, a rotating head is rotatably connected inside the rotating groove, and one end of the fastening pin penetrates through the fastening seat and is fixedly connected with the rotating head.

[0012] As a further scheme of the utility model: the rotating drive mechanism specifically comprises: a drive box fixed on one side face of a support frame, a drive shaft is rotatably connected inside the drive box, one end of the drive shaft penetrates through a corresponding bearing seat and is fixedly connected with a corresponding support seat, a transmission gear is fixedly connected to the outside of the drive shaft, a transmission worm is rotatably connected below the transmission gear, the transmission gear and the transmission worm are engaged with each other, a handle is arranged on one side of the drive box and is fixedly connected with the transmission worm.

[0013] As a further scheme of the utility model: a positioning pin is screw-connected to the top end face of the drive box, and the bottom end of the positioning pin penetrates through the drive box and is clamped in the tooth gap of the transmission gear.

[0014] Compared with the prior art, the utility model has the advantages of:

[0015] 1、The application can save time and effort when the staff takes and places the wind power generator parts, improves the overall detection efficiency, and is convenient to use. When the wind power generator parts are taken and placed, the maintenance table is lowered to the bottom point, and then the staff takes and places the parts, and when detecting, the maintenance table is raised and the angle is adjusted through the rotating drive mechanism, and then the parts are detected at multiple angles.

[0016] 2、The buffer mechanism of the application can buffer and dampen when the parts are placed on the maintenance table, so as to avoid damage caused by knocking. DRAWINGS

[0017] Fig. 1 It is a structural schematic view of a large-scale wind power equipment maintenance platform.

[0018] Fig. 2A structure diagram of a fastening mechanism in a large-scale wind power equipment maintenance platform;

[0019] Fig. 3 A structure diagram of a buffering mechanism in a large-scale wind power equipment maintenance platform;

[0020] Fig. 4 A structure diagram of a rotating driving mechanism in a large-scale wind power equipment maintenance platform.

[0021] In the figure: 1, bottom plate; 2, fixed plate; 3, support frame; 4, bearing seat; 5, support seat; 6, air cylinder; 7, connecting seat; 8, maintenance table; 9, first circular groove; 10, fastening pin; 11, fastening seat; 12, telescopic groove; 13, fastening block; 14, rotating groove; 15, rotating head; 16, buffering plate; 17, second circular groove; 18, circular lifting plate; 19, first air bag; 20, second air bag; 21, vertical sliding groove; 22, limiting sliding block; 23, driving box; 24, handle; 25, driving shaft; 26, transmission gear; 27, positioning pin; 28, transmission worm. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0023] As mentioned in the background art of the present application, it is found through research that the existing maintenance platform is not convenient for detecting wind power generator parts, and the staff takes and places the parts, which consumes time and effort, thereby leading to low overall detection efficiency, and there is a certain defect.

[0024] In order to solve the above-mentioned defects, the present application discloses a large-scale wind power equipment maintenance platform, which can save time and effort when the staff takes and places the wind power generator parts, improve the overall detection efficiency, and be convenient to use.

[0025] The scheme of the present application will be described in detail below in combination with the drawings.

[0026] Please refer to Figs. 1-4The utility model discloses a large -scale wind power generation equipment overhauling platform, including bottom plate 1, and the both sides of bottom plate 1's top end surface are fixedly connected with fixed plate 2, and fixed plate 2 top end surface is fixedly connected with support frame 3, and the top of two support frames 3 is fixedly connected with bearing seat 4, and the side surface of bearing seat 4 is rotatably connected with support seat 5, and the inside of support seat 5 is embedded with cylinder 6, and the bottom output shaft of cylinder 6 is fixedly connected with connecting seat 7, and the bottom of two connecting seats 7 is fixedly connected with the overhauling platform 8 in common, and the top end surface of overhauling platform 8 is seted up with the first circular groove 9, and the below of overhauling platform 8 is equipped with buffer mechanism, and the top end surface of overhauling platform 8 is equipped with four fastening mechanisms along with the first circular groove 9, and one side surface of support frame 3 is fixedly connected with rotary drive mechanism, this application can be more time -saving and labour -saving when staff takes and puts wind driven generator spare parts, improves overall detection efficiency, is convenient to use, wherein, when taking and putting wind driven generator spare parts, overhauling platform 8 is lowered to bottom point, and then the staff takes and puts spare parts, and when detecting, overhauling platform 8 is lifted and the angle is adjusted through rotary drive mechanism, and then the spare parts are detected at multiple angles.

[0027] In the embodiment, the buffer mechanism specifically comprises: a buffer plate 16 fixed on the top end surfaces of the two fixed plates 2, a second circular groove 17 matching the first circular groove 9 is formed on the top end surface of the buffer plate 16, a circular lifting plate 18 is movably connected in the second circular groove 17, a first air bag 19 is arranged below the circular lifting plate 18, a second air bag 20 is embedded in the buffer plate 16 on one side of the first air bag 19, and the first air bag 19 and the second air bag 20 are communicated. The buffer mechanism of the application can buffer and dampen the spare parts when they are placed on the overhauling platform 8, so as to avoid damage to the spare parts caused by knocking.

[0028] In the embodiment, the outer side surface of the circular lifting plate 18 is fixedly connected with six evenly distributed limiting sliding blocks 22, vertical sliding grooves 21 corresponding to the positions of the limiting sliding blocks 22 are formed on the inner wall of the second circular groove 17, and the limiting sliding blocks 22 and the vertical sliding grooves 21 are movably connected. The cooperation of the limiting sliding blocks 22 and the vertical sliding grooves 21 can improve the stability of the up-down movement of the circular lifting plate 18.

[0029] In the embodiment, the fastening mechanism specifically comprises: a fastening seat 11 fixed on the top end surface of the overhauling platform 8, an expansion slot 12 is formed on the top end surface of the fastening seat 11, a fastening block 13 is movably connected in the expansion slot 12, a fastening pin 10 is threadedly connected to one side surface of the fastening seat 11, and one end of the fastening pin 10 penetrates through the fastening seat 11 and is connected with the fastening block 13 through a rotating piece. The fastening mechanism can clamp and fix the spare parts to be detected.

[0030] In the embodiment, the rotating member specifically comprises a rotating groove 14 formed in one end of the fastening block 13, a rotating head 15 rotatably connected inside the rotating groove 14, and the fastening pin 10 having one end penetrating the fastening seat 11 and being fixedly connected with the rotating head 15. The rotating member ensures that the rotation of the fastening pin 10 can drive the fastening block 13 to stretch forward and backward.

[0031] In the embodiment, the rotating driving mechanism specifically comprises a driving box 23 fixed on one side of a support frame 3, a driving shaft 25 rotatably connected inside the driving box 23, one end of the driving shaft 25 penetrating a corresponding bearing seat 4 and being fixedly connected with a corresponding support seat 5, a transmission gear 26 fixedly connected outside the driving shaft 25, a transmission worm 28 rotatably connected below the transmission gear 26, the transmission gear 26 and the transmission worm 28 being engaged with each other, a handle 24 fixedly connected between one side of the driving box 23 and the transmission worm 28. The rotating driving mechanism can adjust the angle of the maintenance table 8 after the maintenance table 8 is lifted, and then detect the parts at multiple angles.

[0032] In the embodiment, the driving box 23 has a positioning pin 27 threadedly connected to the top end face, and the positioning pin 27 penetrates the driving box 23 and is clamped in the tooth gap of the transmission gear 26. In the worm and gear transmission design, the worm is usually not driven to rotate if only the gear end is stressed. This is because the design principle and self-locking characteristics of the worm transmission determine the stability of the transmission under the action of the reverse torque, and the application further improves the stability of the transmission gear 26 by adding the positioning pin 27 to prevent the transmission gear 26 from rotating when the transmission worm 28 is not rotating.

[0033] The working principle of the utility model is: in use, first, the part to be detected is placed in the first circular groove 9 of the maintenance platform 8, at this time, the part is supported by the circular lifting plate 18 of the buffering mechanism, and after the part is pressed on the circular lifting plate 18, the circular lifting plate 18 is driven to descend along the second circular groove 17, in the process, the gas in the first gas bag 19 is extruded into the second gas bag 20, thereby buffering and damping the part. Subsequently, the part is clamped and fixed by the fastening mechanism, specifically, the fastening pin 10 is screwed, the fastening pin 10 is inserted into the telescopic groove 12, and under the cooperation of the rotating groove 14 and the rotating head 15, the fastening block 13 slowly extends along the telescopic groove 12 and abuts against the part. After the part is clamped and fixed, the cylinder 6 operates to retract the output shaft, drives the maintenance platform 8 and the part to ascend, the worker adjusts the part to the appropriate height for maintenance, the angle of the part can also be adjusted by the rotary drive mechanism, thereby the part is detected at multiple angles. The working process of the rotary drive mechanism is that the handle 24 is screwed to drive the transmission worm 28 to rotate, thereby driving the transmission gear 26 meshing with the transmission worm 28 to rotate, the driving shaft 25 rotates synchronously, thereby driving the corresponding support seat 5 to rotate synchronously, so that the maintenance platform 8 and the part rotate synchronously, and the transmission gear 26 is clamped by the positioning pin 27 to prevent rotation when the transmission worm 28 does not rotate. After the part is detected, the maintenance platform 8 is lowered to the initial state, at this time, the height of the maintenance platform 8 is the lowest, which facilitates the worker to take down the part. The traditional maintenance platform needs the worker to lift the part to a certain height of the detection table for maintenance, but the application can adjust the height of the maintenance platform 8 without affecting the angle adjustment, thereby facilitating maintenance and taking and placing the part. In the embodiment, the model of the cylinder 6 is MA40X300.

[0034] Obviously, those skilled in the art can make various modifications and variations to the utility model without departing from the spirit and scope of the utility model. Thus, if these modifications and variations of the utility model belong to the scope of the utility model claims and equivalent technologies, the utility model also intends to include these modifications and variations.

[0035] The above is only the preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.

Claims

1. A large wind power plant service platform, characterized in that, Including the bottom plate (1), both sides of the top end surface of the bottom plate (1) are fixedly connected with the fixed plate (2), and the top end surface of the fixed plate (2) is fixedly connected with the support frame (3), the top end of the two support frames (3) is fixedly connected with the bearing seat (4), and the side surface of the bearing seat (4) is rotatably connected with the support base (5), the inside of the support base (5) is embedded with the air cylinder (6), and the bottom output shaft of the air cylinder (6) is fixedly connected with the connecting seat (7); The bottom end of the two connecting seats (7) is fixedly connected with the maintenance table (8), and the top end surface of the maintenance table (8) is provided with a first circular groove (9), the lower side of the maintenance table (8) is provided with a buffer mechanism, and the top end surface of the maintenance table (8) is provided with four evenly distributed fastening mechanisms along the first circular groove (9), one side surface of the support frame (3) is fixedly connected with a rotary drive mechanism.

2. The large wind power plant service platform according to claim 1, characterized in that, The buffer mechanism, specifically includes: the buffer plate (16) fixed on the top end surface of the two fixed plates (2), the top end surface of the buffer plate (16) is provided with a second circular groove (17) matched with the first circular groove (9), and the second circular groove (17) is movably connected with a circular lifting plate (18), the lower side of the circular lifting plate (18) is provided with a first air bag (19), and the inside of the buffer plate (16) on one side of the first air bag (19) is embedded with a second air bag (20), the first air bag (19) and the second air bag (20) are communicated.

3. The large wind power plant service platform according to claim 2, characterized in that, The outer side surface of the circular lifting plate (18) is fixedly connected with six evenly distributed limiting sliding blocks (22), the inner wall of the second circular groove (17) is provided with a vertical sliding groove (21) corresponding to the position of the limiting sliding block (22), and the limiting sliding block (22) and the vertical sliding groove (21) are movably connected.

4. The large wind power plant service platform according to claim 1, characterized in that, The fastening mechanism, specifically includes: the fastening seat (11) fixed on the top end surface of the maintenance table (8), the top end surface of the fastening seat (11) is provided with an expansion slot (12), and the expansion slot (12) is movably connected with a fastening block (13), one side surface of the fastening seat (11) is threadedly connected with a fastening pin (10), and one end of the fastening pin (10) penetrates through the fastening seat (11) and is connected with the fastening block (13) through a rotating piece.

5. A large wind power plant service platform according to claim 4, characterized in that, The rotating piece, specifically includes: the rotating groove (14) opened in one end of the fastening block (13), the rotating groove (14) is rotatably connected with a rotating head (15), one end of the fastening pin (10) penetrates through the fastening seat (11) and is fixedly connected with the rotating head (15).

6. The large wind power plant service platform according to claim 1, characterized in that, The rotating driving mechanism specifically comprises a driving box (23) fixed on the side of a support frame (3), the inside of the driving box (23) is rotationally connected with a driving shaft (25), one end of the driving shaft (25) penetrates through a corresponding bearing seat (4) and is fixedly connected with a corresponding support seat (5), the outside of the driving shaft (25) is fixedly connected with a transmission gear (26), the lower side of the transmission gear (26) is rotationally connected with a transmission worm (28), the transmission gear (26) and the transmission worm (28) are in engagement, one side of the driving box (23) is provided with a handle (24), and the handle (24) is fixedly connected with the transmission worm (28).

7. A large wind power plant service platform according to claim 6, characterized in that, The top end surface of the driving box (23) is screw-connected with a positioning pin (27), and the bottom end of the positioning pin (27) penetrates through the driving box (23) and is clamped in the tooth gap of the transmission gear (26).