Energy-saving tunnel kiln for domestic ceramic pot production

Abstract

The utility model discloses an energy-saving tunnel kiln for domestic ceramic pot production, which comprises a high-efficiency energy-saving component, the high-efficiency energy-saving component comprises box-shaped heat insulation plates, a rectangular heat insulation plate and a reflecting plate, the box-shaped heat insulation plates are fixedly sleeved at the four ends and the bottom end of the outer side of a kiln car main body, the rectangular heat insulation plate is fixedly connected with the top of the kiln car main body, and the reflecting plate is fixedly connected with the rectangular heat insulation plate. The front and rear ends of the box-shaped heat insulation plate are movably connected with reflecting plates. The box-shaped heat insulation plate and the rectangular heat insulation plate are installed on the outer side of the kiln car body, heat absorption of the kiln car body in the tunnel kiln body can be reduced, and therefore the temperature change of the kiln car body is small, and interference on a temperature field in the tunnel kiln body is greatly reduced. And the installed arc-shaped reflecting plate can reflect heat radiation back to the ceramic pot in the kiln, and the existence of the reflecting plate is beneficial to optimizing heat distribution, so that the firing time is shortened, the energy consumption is reduced, and in conclusion, the energy-saving effect is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to technical tunnel kiln technical field, in particular to a kind of energy-saving tunnel kiln for daily ceramic pot production. BACKGROUND

[0002] Tunnel kiln is a continuous kiln, ceramic pot body is placed on kiln car, and kiln car slowly moves along the tunnel. Tunnel kiln is divided into preheating zone, firing zone and cooling zone along length direction.

[0003] After inquiring a kind of novel energy-saving tunnel kiln car of China patent No. CN 211012415 U includes a kiln car base, the lower portion of the kiln car base is provided with at least four symmetrical rollers, the upper portion of the kiln car base is provided with at least four symmetrical hexagonal prisms, the inside of the hexagonal prism is hollow, a plurality of simply supported beams are arranged between every two hexagonal prisms, a plurality of uniform support plates are arranged between the simply supported beams on different hexagonal prisms, a loading platform is arranged on the support plate, a plurality of parallel hollow strips are arranged in the loading platform, a positioning groove for placing products is arranged on the loading platform, high-temperature cotton is filled in the kiln car base and the hollow of the hexagonal prism. The novel energy-saving tunnel kiln car of the utility model has simple and compact structure, is convenient to use, has good heat preservation performance and good energy-saving effect.

[0004] In prior art, relevant heat insulation plate is not installed on the outside of kiln car to play the heat insulation effect, so that kiln car can absorb or take away a large amount of heat in the process of entering and exiting kiln, which can cause the fluctuation of temperature field in kiln (because the heat distribution in kiln is disturbed by the heat change of kiln car), thereby affecting energy-saving effect, so a novel tunnel kiln car structure is needed to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of energy-saving tunnel kiln for daily ceramic pot production to solve the problems that relevant heat insulation plate is not installed on the outside of kiln car to play the heat insulation effect in prior art, so that kiln car can absorb or take away a large amount of heat in the process of entering and exiting kiln, which can cause the fluctuation of temperature field in kiln (because the heat distribution in kiln is disturbed by the heat change of kiln car), thereby affecting energy-saving effect.

[0006] To solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is a kind of energy-saving tunnel kiln for daily ceramic pot production, comprising:

[0008] The kiln group assembly comprises a tunnel kiln body, a kiln car body, a roller and a track, the kiln car body is movably placed in the tunnel kiln body, the roller is fixedly installed at the bottom of the kiln car body, and the track is fixedly installed on the ground.

[0009] The high-efficiency energy-saving assembly comprises a box-shaped heat insulation plate, a rectangular heat insulation plate and a reflecting plate, the box-shaped heat insulation plate is fixedly sleeved at the four ends and the bottom end of the outer side of the kiln car body, the rectangular heat insulation plate is fixedly connected to the top of the kiln car body, and the reflecting plate is movably connected to the front end and the rear end of the box-shaped heat insulation plate.

[0010] Further, the kiln group assembly further comprises vertical rods and a placing table, the vertical rods are fixedly installed on the top of the kiln car body, and the placing table is movably connected between the vertical rods.

[0011] Further, the high-efficiency energy-saving assembly further comprises a rectangular groove, and the four ends of the rectangular heat insulation plate are provided with the rectangular groove.

[0012] Further, the outer side of the reflecting plate is arc-shaped.

[0013] Further, the high-efficiency energy-saving assembly further comprises an arc-shaped strip and an arc-shaped cleaning plate, one side of the box-shaped heat insulation plate and the reflecting plate is movably connected with the arc-shaped strip, the side of the arc-shaped strip is movably connected with the arc-shaped cleaning plate, and the arc-shaped cleaning plate is attached to the reflecting plate.

[0014] Further, the high-efficiency energy-saving assembly further comprises a long C-shaped rod, a moving block and a limiting sliding groove, the top of the front end and the rear end of the box-shaped heat insulation plate is fixedly connected with the long C-shaped rod, the top of the arc-shaped strip is fixedly connected with the moving block, the middle part of the moving block is provided with the limiting sliding groove, and the moving block is movably connected with the long C-shaped rod through the limiting sliding groove.

[0015] Further, the high-efficiency energy-saving assembly further comprises a female magic tape and a male magic tape, the side of the arc-shaped strip is fixedly connected with the female magic tape, the side of the arc-shaped cleaning plate is fixedly connected with the male magic tape, and the female magic tape is attached to the male magic tape.

[0016] Further, the high-efficiency energy-saving assembly further comprises an arc-shaped strip and an arc-shaped cleaning plate, one side of the box-shaped heat insulation plate and the reflecting plate is movably connected with the arc-shaped strip, the side of the arc-shaped strip is movably connected with the arc-shaped cleaning plate, and the arc-shaped cleaning plate is attached to the reflecting plate.

[0017] Compared with the prior art, the high-efficiency energy-saving assembly has the advantages that:

[0018] The utility model discloses, through installing box -shaped heat -insulating plate and rectangular heat -insulating plate at the outside of kiln car main body, can reduce the heat absorption of kiln car main body in the inside of tunnel kiln main body to make the temperature change of kiln car main body itself is little, and the interference of tunnel kiln main body inside temperature field also reduces greatly, and the installed arc reflecting plate can reflect the heat radiation back to the ceramic pot in the kiln, and the existence of reflecting plate helps optimizing heat distribution, thereby shortening the firing time, reducing the energy use amount, and the energy -saving effect is improved through the above, through moving arc cleaning plate, because arc cleaning plate can closely adhere to reflecting plate, can realize the dust cleaning of reflecting plate surface, and further guarantee the good reflecting effect of reflecting plate, and under the cooperation of parent magic tape and child magic tape, arc cleaning plate is convenient to disassemble and replace, and when reflecting plate appears damage, it is convenient to replace under the cooperation of butterfly screw and thread groove.

[0019] Based on the above beneficial effects, by moving the arc-shaped cleaning plate, the arc-shaped cleaning plate can closely adhere to the reflecting plate, thereby achieving dust cleaning on the surface of the reflecting plate, further ensuring good reflecting effect of the reflecting plate, and under the cooperation of the parent magic tape and the child magic tape, the arc-shaped cleaning plate is convenient to disassemble and replace; meanwhile, under the cooperation of the butterfly screw and the thread groove, when the reflecting plate is damaged, it is convenient to replace the reflecting plate. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be to the embodiment description needed to use the drawing briefly introduced, obviously, the following description in the drawing is only some embodiments of the utility model, for the ordinary skilled person in the art comes, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.

[0021] Figure 1 It is the whole schematic view of the utility model;

[0022] Figure 2 It is the reflecting plate connection schematic view of the utility model;

[0023] Figure 3 It is the placing table connection schematic view of the utility model;

[0024] Figure 4 It is the box -shaped heat -insulating plate and rectangular heat -insulating plate connection schematic view of the utility model;

[0025] Figure 5 It is the parent magic tape connection schematic view of the utility model;

[0026] Figure 6 It is the child magic tape connection schematic view of the utility model.

[0027] In the drawings, the component list represented by each sign is as follows:

[0028] 101, tunnel kiln main body;102, kiln car main body;103, roller;104, track;105, vertical rod;106, placing table;

[0029] 201, box-shaped heat insulation plate; 202, rectangular heat insulation plate; 203, reflecting plate; 204, rectangular groove; 205, arc-shaped strip; 206, arc-shaped cleaning plate; 207, long C-shaped rod; 208, moving block; 209, limiting sliding groove; 2010, female magic tape; 2011, male magic tape;

[0030] 301, L-shaped plate; 302, threaded groove; 303, butterfly screw. DETAILED DESCRIPTION

[0031] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model will be described in detail below with reference to the drawings.

[0032] In the following description, many specific details are set forth in order to provide a thorough understanding of the utility model, but the utility model can also be implemented in other ways different from those described herein, and those skilled in the art can make similar extensions without departing from the connotation of the utility model, therefore the utility model is not limited by the specific embodiments disclosed below.

[0033] In order to make the purposes, technical solutions and advantages of the utility model more clear, the embodiments of the utility model will be described in further detail below with reference to the drawings.

[0034] Please refer to Figures 1-6 The embodiment is an energy-saving tunnel kiln for producing daily-use ceramic pots, which comprises:

[0035] The kiln assembly comprises a tunnel kiln body 101, a kiln car body 102, rollers 103 and a track 104, the kiln car body 102 is movably placed in the tunnel kiln body 101, the rollers 103 are fixedly installed at the bottom four corners of the kiln car body 102, and the track 104 is fixedly installed on the ground, and the rollers 103 are movably connected to the track 104.

[0036] The rollers 103 and the track 104 are used in cooperation to provide protection for the movement of the kiln car body 102.

[0037] The high-efficiency energy-saving assembly comprises a box-shaped heat insulation plate 201, a rectangular heat insulation plate 202 and a reflecting plate 203, the box-shaped heat insulation plate 201 is fixedly sleeved at the four ends and the bottom end of the outer side of the kiln car body 102, the rectangular heat insulation plate 202 is fixedly connected to the top of the kiln car body 102, and the reflecting plate 203 is movably connected to the front and rear ends of the box-shaped heat insulation plate 201.

[0038] The box-shaped heat insulation plate 201 and the rectangular heat insulation plate 202 have a heat insulation effect, and the reflecting plate 203 is used to reflect heat radiation.

[0039] The kiln group assembly further comprises vertical rods 105 and a placing table 106, the vertical rods 105 are fixedly installed on the top of the kiln car body 102, and the placing table 106 is movably connected between the vertical rods 105;

[0040] The vertical rods 105 are arranged to provide protection for the installation of the placing table 106, and the placing table 106 is used for placing the fired ceramics.

[0041] The high-efficiency energy-saving assembly further comprises rectangular grooves 204, and the four ends of the rectangular heat insulation plates 202 are provided with the rectangular grooves 204;

[0042] The rectangular grooves 204 are arranged to provide protection for the close connection of the rectangular heat insulation plates 202 and the vertical rods 105, so as to guarantee the best heat insulation effect.

[0043] The outer side of the reflecting plate 203 is arranged in an arc shape;

[0044] The shape of the reflecting plate 203 improves the reflection effect of heat radiation.

[0045] The high-efficiency energy-saving assembly further comprises an arc-shaped strip 205 and an arc-shaped cleaning plate 206, the arc-shaped strip 205 is movably connected to one side of the box-shaped heat insulation plate 201 and the reflecting plate 203, the arc-shaped strip 205 is movably connected to the side of the arc-shaped cleaning plate 206, and the arc-shaped cleaning plate 206 is attached to the reflecting plate 203;

[0046] The arc-shaped strip 205 is used for supporting the arc-shaped cleaning plate 206, and the arrangement of the arc-shaped cleaning plate 206 provides protection for conveniently cleaning dust on the reflecting plate 203.

[0047] The high-efficiency energy-saving assembly further comprises a long C-shaped rod 207, a moving block 208 and a limiting sliding groove 209, the long C-shaped rod 207 is fixedly connected to the top of the box-shaped heat insulation plate 201, the moving block 208 is fixedly connected to the top of the arc-shaped strip 205, the limiting sliding groove 209 is arranged in the middle of the moving block 208, and the moving block 208 is movably connected to the long C-shaped rod 207 through the limiting sliding groove 209;

[0048] The limiting sliding groove 209 is arranged to provide protection for the sliding connection of the moving block 208 and the long C-shaped rod 207.

[0049] The high-efficiency energy-saving assembly further comprises a female magic tape 2010 and a male magic tape 2011, the female magic tape 2010 is fixedly connected to the side of the arc-shaped strip 205, the male magic tape 2011 is fixedly connected to the side of the arc-shaped cleaning plate 206, and the female magic tape 2010 is bonded to the male magic tape 2011;

[0050] The female magic tape 2010 and the male magic tape 2011 are used in cooperation to provide protection for the convenient replacement of the arc-shaped cleaning plate 206.

[0051] The convenient replacement assembly comprises an L-shaped plate 301, a threaded groove 302 and a butterfly screw 303, the L-shaped plate 301 is fixedly connected to the middle part of the two sides of the box-shaped heat insulation plate 201, the threaded groove 302 is arranged in the middle part of the L-shaped plate 301, and the butterfly screw 303 is movably connected in the threaded groove 302; one end of the butterfly screw 303 is movably connected with the reflecting plate 203.

[0052] The L-shaped plate 301 is arranged, so that the threaded groove 302 is provided, and the threaded groove 302 and the butterfly screw 303 are used in cooperation, so that the reflecting plate 203 is conveniently disassembled and assembled.

[0053] Working principle: the box-shaped heat insulation plate 201 and the rectangular heat insulation plate 202 are fixedly installed outside the kiln car body 102, and the reflecting plate 203 is placed at the front and rear ends of the box-shaped heat insulation plate 201, then the butterfly screw 303 is tightened at the threaded groove 302 until the butterfly screw 303 is in close contact with the reflecting plate 203, when the kiln car body 102 is in the tunnel kiln body 101, the box-shaped heat insulation plate 201 and the rectangular heat insulation plate 202 play a heat insulation effect, preventing a large amount of heat from being transmitted into the kiln car body 102, and at this time, the reflecting plate 203 reflects the heat radiation to the inner wall of the tunnel kiln body 101, when the surface of the reflecting plate 203 is dusty, the arc-shaped strip 205 is moved along the long C-shaped rod 207, at this time, the arc-shaped cleaning plate 206 scrapes the dust on the surface of the reflecting plate 203, and the arc-shaped cleaning plate 206 is replaced under the cooperation of the mother magic tape 2010 and the son magic tape 2011, and the energy-saving effect is effectively improved.

[0054] In the description of the utility model, need explanation further, unless have explicit provision and limitation, term '' set up '', '' install '', '' link '', '' connect '' should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be directly connected, also can be indirectly connected through intermediate medium, can be two element internal intercommunication. For ordinary skilled person in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to specific circumstances.

[0055] Finally, it should be pointed out that: the above-mentioned only for preferred embodiment of the utility model, and does not limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, still can modify the technical scheme recorded in the foregoing embodiments, or make equivalent replacement to part of technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An energy-saving tunnel kiln for producing daily-use ceramic pots, characterized in that, The utility model provides a kiln group component, high -efficient energy -saving component, convenient replacement component and tunnel kiln. The kiln group component further comprises vertical rods (105) and placing tables (106), the kiln car body (102) top fixed mounting vertical rod (105), vertical rod (105) between active connection placing table (106). The high -efficient energy -saving component further comprises rectangular grooves (204), the rectangular heat insulating plate (202) four ends are through rectangular groove (204) and are set.

2. The energy-saving tunnel kiln for producing daily-use ceramic pots according to claim 1, characterized in that, The high -efficient energy -saving component further comprises arc strips (205) and arc cleaning plates (206), the heat insulating plate (201) and the one side active connection of reflector plate (203) arc strip (205), arc strip (205) side active connection arc cleaning plate (206), arc cleaning plate (206) is pasted reflector plate (203).

3. The energy-saving tunnel kiln for producing daily-use ceramic pots according to claim 1, characterized in that, The high -efficient energy -saving component further comprises long C-shaped rods (207), moving blocks (208) and limiting sliding grooves (209), the heat insulating plate (201) front and back end top fixed connection long C-shaped rod (207), arc strip (205) top fixed connection moving block (208), moving block (208) middle part through limiting sliding groove (209) and are set.

4. The energy-saving tunnel kiln for producing daily-use ceramic pots according to claim 1, characterized in that, The high -efficient energy -saving component further comprises female magic tape (2010) and son magic tape (2011), arc strip (205) side fixed connection female magic tape (2010), arc cleaning plate (206) side fixed connection son magic tape (2011), female magic tape (2010) is bonded son magic tape (2011).

5. The energy-saving tunnel kiln for producing daily-use ceramic pots according to claim 1, characterized in that, The convenient replacement component further comprises L-shaped plates (301), threaded grooves (302) and butterfly screws (303), the heat insulating plate (201) both sides middle part fixed connection L-shaped plate (301), L-shaped plate (301) middle part through threaded groove (302) and are set, threaded groove (302) in active connection butterfly screw (303), butterfly screw (303) one end active connection reflector plate (203).

6. The energy-saving tunnel kiln for producing daily-use ceramic pots according to claim 5, characterized in that, ​ 7. The energy-saving tunnel kiln for producing daily-use ceramic pots according to claim 5, characterized in that, ​ 8. The energy-saving tunnel kiln for producing daily-use ceramic pots according to claim 1, characterized in that, ​

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