Stokehole rapid detection device for electric furnace steelmaking
By designing a rapid detection device for electric arc furnace steelmaking, and utilizing the combination of an electric pen and an adjusting rod, leakage current detection of both the outer and inner walls of the electric arc furnace is achieved. This solves the problem that existing technologies can only detect the outer wall, and improves the comprehensiveness and flexibility of the detection.
Patent Information
- Application Number
- CN202422808521.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Existing electric arc furnace leakage detection devices can only detect the outer wall and cannot detect the inner wall of the furnace, which easily leads to missed detections.
A rapid detection device for electric arc furnace steelmaking was designed. Through the coordinated use of components such as a test pen, support rod, adjusting rod, plug hole, and winding wheel, the device allows the operator to first detect the outer wall of the electric arc furnace, and then use the adjusting rod and counterweight to lower the test pen to the inner wall of the electric arc furnace to detect leakage current on the inner wall.
It enables comprehensive leakage current detection of both the exterior and interior of electric furnaces, is easy to operate, and is applicable to electric furnaces of different heights, thus improving the flexibility and accuracy of detection.
Smart Images

Figure CN223513250U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of leakage current detection technology, and in particular to a rapid detection device for the front of the furnace in electric arc furnace steelmaking. Background Technology
[0002] Steelmaking refers to controlling the carbon content (generally less than 2%), eliminating harmful elements such as P, S, O, and N, retaining or increasing beneficial elements such as Si, Mn, Ni, and Cr, and adjusting the proportions between elements to obtain optimal performance.
[0003] In steelmaking, steelmaking furnaces are required. Most steelmaking furnaces currently used are electric arc furnaces. To improve the safety of production, electric arc furnaces need to be inspected before operation. Leakage detection is one of the tests. However, current leakage detection methods can only detect the outer wall and cannot detect the inner wall of the furnace, which can easily lead to missed detections.
[0004] Therefore, it is necessary to provide a rapid pre-furnace detection device for electric arc furnace steelmaking to solve the above-mentioned technical problems. Utility Model Content
[0005] This invention provides a rapid detection device for the furnace front of electric arc furnace steelmaking, which solves the problems in the background art.
[0006] To solve the above-mentioned technical problems, this utility model provides a rapid detection device for electric arc furnace steelmaking, comprising a device body and an electric pen. A base is provided at the bottom of the device body. The device body is electrically connected to the electric pen via a power cord. A counterweight is provided above the electric pen on the outside of the power cord. A grip is provided on the top surface of the counterweight. A support rod is vertically mounted on the top surface of the base. A insertion hole is provided on the top surface of the support rod. An adjusting rod is slidably inserted into the insertion hole. A limit sleeve is provided through the top surface of the adjusting rod. A first mounting seat and a second mounting seat are provided on the top surface of the adjusting rod. A winding wheel is provided inside the first and second mounting seats. The device is equipped with an electric pen, a support rod, and an insertion hole. The coordinated use of the adjusting rod, first mounting base, second mounting base, winding wheel, and counterweight frame facilitates leakage detection of the external and internal parts of the electric arc furnace before its use. During operation, the operator can hold the rod and use the test pen to first check for leakage on the outer wall of the furnace. After the outer wall test is completed, the adjusting rod can be moved upward by the moving plate, so that the top of the adjusting rod is higher than the furnace. Then, by releasing the power cord, and with the action of the counterweight, the test pen is lowered to the inner wall of the furnace and contacts it, thus allowing the test pen to check for leakage on the inner wall. This method is simple to operate, and the movable setting of the adjusting rod and support rod facilitates the use of electric arc furnaces of different heights, improving its operational flexibility.
[0007] Preferably, a winding post is vertically installed on the top surface of the base on one side of the device body. A limiting plate is provided on the surface of the winding post. By setting the winding post and the limiting plate, the operator can wind the power cord around the winding post, which facilitates the subsequent use of a test pen to detect whether there is leakage inside the electric furnace and facilitates subsequent maintenance. Moreover, the setting of the limiting plate facilitates the limiting of the power cord.
[0008] Preferably, the outer surface of the support rod is provided with a slide rail, which is connected to the insertion hole. The bottom surface of the adjusting rod is provided with a movable plate, and a fixing hole is provided through the surface of the movable plate. An adjusting hole is provided on the surface of the support rod. The adjusting rod is fixed to the support rod by fasteners passing through the fixing hole and the adjusting hole. By using the slide rail, fixing hole, and adjusting hole in combination, it is convenient to fix the top position of the adjusting rod after adjustment. During adjustment, it is only necessary to move the adjusting rod upward inside the insertion hole by moving the movable plate. After moving to the designated position, fine adjustment is made to align the fixing hole and the adjusting hole. Then, the fixing rod is fixed by fasteners passing through the fixing hole and the adjusting hole. This method is simple to operate and facilitates the fixing of the adjusting rod.
[0009] Preferably, multiple adjustment holes are provided, and the multiple adjustment holes are equally spaced on the outer surface of the support rod. By providing multiple adjustment holes, it is convenient to adjust the height of the top of the adjustment rod, so that it can be used in electric arc furnaces of different heights and improve its application range.
[0010] Preferably, the inner width of the slide is equal to the thickness of the moving plate. By setting the inner width of the slide to be the same as the thickness of the moving plate, the stability of the moving plate when moving inside the slide is improved.
[0011] Preferably, the base is provided with casters at the bottom, and multiple casters are provided. The multiple casters are installed at equal intervals at the four corners of the bottom of the base. By providing casters, it is convenient to move the device body and make it easy to move the device body next to the electric furnace for testing.
[0012] Preferably, a controller is installed on the outer surface of the device body, a storage battery is provided below the device body, and a push handle is provided on the outer surface of the device body. The controller facilitates the movement of the device body, the storage battery provides the necessary power for the use of the device body, and the push handle facilitates the movement of the device body.
[0013] Compared with related technologies, the rapid detection device for electric arc furnace steelmaking provided by this utility model has the following advantages:
[0014] 1. Compared with existing technologies, this rapid pre-furnace detection device for electric arc furnace steelmaking, through the coordinated use of a test pen, support rod, insertion hole, adjusting rod, first mounting base, second mounting base, winding wheel, and counterweight frame, facilitates leakage detection of the external and internal parts of the electric arc furnace before its use. During operation, the operator can hold the rod to move the test pen to first detect leakage on the outer wall of the furnace. After the outer wall detection is completed, the adjusting rod can be moved upwards by a moving plate, raising its top above the furnace. Then, by releasing the power cord and under the action of the counterweight, the test pen falls to the inner wall of the furnace, making contact and thus detecting leakage. This method is simple to operate, and the adjustment... The movable design of the rod and support rod facilitates the use of electric furnaces of different heights, improving its operational flexibility. With the addition of a winding post and a limiting plate, operators can wind the power cord onto the winding post, making it convenient for subsequent testing with a voltage tester to check for leakage inside the furnace and simplifying subsequent maintenance. The limiting plate also facilitates the control of the power cord. The combination of a slide rail, fixing hole, and adjusting hole allows for easy fixation after adjustment of the top position of the adjusting rod. During adjustment, simply move the adjusting rod upwards within the insertion hole using a moving plate. After reaching the designated position, make minor adjustments to align the fixing hole and adjusting hole, and then secure it with fasteners passing through both holes. This method is simple to operate and facilitates the fixation of the adjusting rod.
[0015] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description
[0016] Figure 1 A schematic diagram of the structure of a rapid pre-furnace detection device for electric arc furnace steelmaking provided by this utility model;
[0017] Figure 2 A schematic diagram of the winding column structure of a rapid detection device for electric arc furnace steelmaking provided by this utility model;
[0018] Figure 3 A schematic diagram of the structure of an electric pen for a rapid detection device before the furnace in electric arc furnace steelmaking, provided by this utility model;
[0019] Figure 4 A schematic diagram of the adjusting rod structure of a rapid detection device for the front of an electric arc furnace steelmaking process provided by this utility model;
[0020] Figure 5 A schematic diagram of the support rod structure of a rapid detection device for electric arc furnace steelmaking provided by this utility model.
[0021] Numbering on the map:
[0022] 1. Device body; 2. Base; 3. Winding post; 4. Support rod; 5. Caster wheel; 6. Push handle; 7. Controller; 8. Adjusting rod; 9. Battery; 10. Limiting plate; 11. Counterweight; 12. Handle; 13. Test pen; 14. First mounting base; 15. Winding wheel; 16. Second mounting base; 17. Limiting sleeve; 18. Moving plate; 19. Fixing hole; 20. Adjusting hole; 21. Slide rail; 22. Plug-in hole. Detailed Implementation
[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0024] First Embodiment
[0025] Please refer to the following: Figure 1-5 A rapid detection device for electric arc furnace steelmaking includes a device body 1 and an electric pen 13. A base 2 is provided at the bottom of the device body 1. The device body 1 is electrically connected to the electric pen 13 via a power cord. A counterweight 11 is provided above the electric pen 13 on the outside of the power cord. A gripping rod 12 is provided on the top surface of the counterweight 11. A support rod 4 is vertically mounted on the top surface of the base 2. A insertion hole 22 is provided on the top surface of the support rod 4. An adjusting rod 8 is slidably inserted into the insertion hole 22. A limiting sleeve 17 is provided through the top surface of the adjusting rod 8. A first mounting seat 14 and a second mounting seat 16 are provided on the top surface of the adjusting rod 8. A winding wheel 15 is provided inside the first mounting seat 14 and the second mounting seat 16. The device is equipped with an electric pen 13, a support rod 4, and an insertion hole 22. The coordinated use of the adjusting rod 8, the first mounting base 14, the second mounting base 16, the winding wheel 15, and the counterweight frame facilitates leakage detection of the external and internal parts of the electric arc furnace before its use. During operation, the operator can hold the handle 12 to drive the test pen 13 to first check for leakage on the outer wall of the electric arc furnace. After the outer wall is checked, the adjusting rod 8 can be moved upward by the moving plate 18, so that the top of the adjusting rod 8 is higher than the electric arc furnace. Then, by releasing the power cord, and under the action of the counterweight 11, the test pen 13 is lowered to the inner wall of the electric arc furnace and contacts it, thereby allowing the test pen 13 to check for leakage on the inner wall of the electric arc furnace. This method is simple to operate, and by making the adjusting rod 8 and the support rod 4 movable, it is convenient to use electric arc furnaces of different heights, improving its flexibility of use.
[0026] The working principle of the rapid pre-furnace detection device for electric arc furnace steelmaking provided by this utility model is as follows:
[0027] This type of rapid pre-furnace detection device for electric arc furnace steelmaking allows the operator to hold the lever 12 to drive the electric pen 13 to first detect leakage on the outer wall of the furnace. After the outer wall detection is completed, the adjusting rod 8 can be moved upward by the moving plate 18, so that the top of the adjusting rod 8 is higher than the furnace. Then, by releasing the power cord, and with the action of the counterweight 11, the electric pen 13 is lowered to the inner wall of the furnace, making contact with it and thus detecting leakage on the inner wall. This method is simple to operate, and the movable setting of the adjusting rod 8 and the support rod 4 facilitates its use with electric furnaces of different heights, improving its flexibility. The device also incorporates a winding column 3 and a limiting plate. 10. The staff can wind the power cord around the winding post 3, which is convenient for the electric pen 13 to check for leakage inside the electric furnace. It is also convenient for subsequent maintenance. Moreover, the setting of the limit plate 10 makes it easy to limit the power cord. The use of the slide rail 21, the fixing hole 19, and the adjustment hole 20 makes it easy to fix the top position of the adjustment rod 8 after adjustment. When adjusting, you only need to move the adjustment rod 8 upward inside the insertion hole 22 by moving the moving plate 18. After moving to the designated position, make a fine adjustment to align the fixing hole 19 with the adjustment hole 20. Then, fix it by fastening the fastener through the fixing hole 19 and the adjustment hole 20. This method is simple to operate and makes it easy to fix the adjustment rod 8.
[0028] Compared with related technologies, the rapid detection device for electric arc furnace steelmaking provided by this utility model has the following advantages:
[0029] This type of rapid pre-furnace detection device for electric arc furnace steelmaking, through the coordinated use of a test pen 13, support rod 4, insertion hole 22, adjusting rod 8, first mounting base 14, second mounting base 16, winding wheel 15, and counterweight frame, facilitates leakage detection of the external and internal parts of the electric arc furnace before its use. During operation, the operator can hold the handle 12 to move the test pen 13 to first detect leakage on the outer wall of the furnace. After the outer wall detection is completed, the adjusting rod 8 can be moved upwards by the moving plate 18, raising its top above the furnace. Then, by releasing the power cord and under the action of the counterweight 11, the test pen 13 falls to the inner wall of the furnace, making contact and thus detecting leakage on the inner wall. This method is simple to operate, and by using the adjustable rod 8 and support rod 4... The design allows for easy use of electric furnaces of different heights, enhancing its flexibility. By incorporating the winding post 3 and the limiting plate 10, operators can wind the power cord onto the winding post 3, facilitating subsequent testing by the electric tester 13 to check for leakage inside the furnace and simplifying subsequent maintenance. The limiting plate 10 also helps limit the power cord's position. The combination of the slide rail 21, fixing hole 19, and adjusting hole 20 facilitates the fixing of the top position of the adjusting rod 8 after adjustment. During adjustment, the moving plate 18 simply moves the adjusting rod 8 upwards within the insertion hole 22. After reaching the designated position, fine-tuning is performed to align the fixing hole 19 with the adjusting hole 20. Finally, fasteners are used to secure the rod through both the fixing hole 19 and the adjusting hole 20. This simple operation facilitates the fixing of the adjusting rod 8.
[0030] Second Embodiment
[0031] Please refer to the following: Figure 1-5 Based on the rapid detection device for the furnace front of electric arc furnace steelmaking provided in the first embodiment of this application, the second embodiment of this application proposes another rapid detection device for the furnace front of electric arc furnace steelmaking. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.
[0032] Based on Example 1, see [link / reference] Figure 1-4 The top surface of the base 2 is vertically mounted on one side of the device body 1 with a winding post 3. The surface of the winding post 3 is provided with a limiting plate 10. By setting the winding post 3 and the limiting plate 10, the operator can wind the power cord around the winding post 3, which is convenient for the electric pen 13 to detect whether there is leakage inside the electric furnace and facilitates subsequent maintenance. Moreover, the setting of the limiting plate 10 makes it easy to limit the position of the power cord.
[0033] Based on Example 1, see [link / reference] Figure 1-4The outer surface of the support rod 4 is provided with a slide rail 21, which is connected to the insertion hole 22. The bottom surface of the adjusting rod 8 is provided with a moving plate 18, and a fixing hole 19 is provided through the surface of the moving plate 18. The surface of the support rod 4 is provided with an adjusting hole 20. The adjusting rod 8 is fixed to the support rod 4 by fasteners passing through the fixing hole 19 and the adjusting hole 20. By using the slide rail 21, fixing hole 19 and adjusting hole 20 together, it is easy to fix the top position of the adjusting rod 8 after adjustment. When adjusting, it is only necessary to move the adjusting rod 8 upward inside the insertion hole 22 by moving the moving plate 18. After moving to the designated position, fine adjustment is made to align the fixing hole 19 with the adjusting hole 20. Then, the fixing is done by fasteners passing through the fixing hole 19 and the adjusting hole 20. This method is simple to operate and easy to fix the adjusting rod 8.
[0034] Based on Example 1, see [link / reference] Figure 1-4 Multiple adjustment holes 20 are provided, and the multiple adjustment holes 20 are equally spaced on the outer surface of the support rod 4. By providing multiple adjustment holes 20, it is convenient to adjust the height of the top of the adjustment rod 8, so that it can be used in electric arc furnace steelmaking furnaces of different heights, thereby improving its application range.
[0035] Based on Example 1, see [link / reference] Figure 1-4 The inner width of the slide 21 is equal to the thickness of the moving plate 18. By setting the inner width of the slide 21 to be the same as the thickness of the moving plate 18, the stability of the moving plate 18 when moving inside the slide 21 is improved.
[0036] Based on Example 1, see [link / reference] Figure 1-4 The base 2 is provided with a universal wheel 5 at its bottom end, and there are multiple universal wheels 5. The multiple universal wheels 5 are installed at equal distances at the four corners of the bottom end of the base 2. By providing universal wheels 5, it is convenient to move the device body 1 and move the device body 1 next to the electric furnace for testing.
[0037] Based on Example 1, see [link / reference] Figure 1-4 A controller 7 is mounted on the outer surface of the device body 1, a battery 9 is disposed below the device body 1, and a push handle 6 is disposed on the outer surface of the device body 1. The controller 7 facilitates the movement of the device body 1, the battery 9 provides the necessary power for the use of the device body 1, and the push handle 6 facilitates the movement of the device body 1. The control circuit of the control panel can be implemented by simple programming by those skilled in the art, which is common knowledge in the art. It is only used and not modified, so the control method and circuit connection will not be described in detail.
[0038] It should be noted that all components used in this application are standard parts that can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets and welding that are mature in the prior art. The mechanical parts and electrical equipment adopt conventional models in the prior art. The circuit connection adopts conventional connection methods in the prior art. The electrical equipment is connected to an external safe power source. These will not be described in detail here.
[0039] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A rapid detection device for the front of an electric arc furnace (EAF) in steelmaking, comprising a device body (1) and an electric pen (13), characterized in that, The device body (1) has a base (2) at its bottom end. The device body (1) is electrically connected to the test pen (13) via a power cord. A counterweight (11) is provided on the outside of the power cord above the test pen (13). A grip (12) is provided on the top surface of the counterweight (11). A support rod (4) is vertically installed on the top surface of the base (2). A plug hole (22) is provided on the top surface of the support rod (4). An adjusting rod (8) is slidably inserted into the plug hole (22). A limit sleeve (17) is provided through the top surface of the adjusting rod (8). A first mounting seat (14) and a second mounting seat (16) are provided on the top surface of the adjusting rod (8). A winding wheel (15) is provided inside the first mounting seat (14) and the second mounting seat (16).
2. The rapid detection device for electric arc furnace steelmaking according to claim 1, characterized in that, The top surface of the base (2) is vertically mounted with a winding post (3) on one side of the device body (1), and a limit plate (10) is provided on the surface of the winding post (3).
3. The rapid detection device for electric arc furnace steelmaking according to claim 1, characterized in that, The outer surface of the support rod (4) is provided with a slide rail (21), which is connected to the insertion hole (22). The bottom surface of the adjusting rod (8) is provided with a moving plate (18), and a fixing hole (19) is provided through the surface of the moving plate (18). The surface of the support rod (4) is provided with an adjusting hole (20). The adjusting rod (8) is fixed to the support rod (4) by fasteners passing through the fixing hole (19) and the adjusting hole (20).
4. The rapid detection device for electric arc furnace steelmaking according to claim 3, characterized in that, The adjustment holes (20) are provided in multiple ways, and the multiple adjustment holes (20) are equally spaced on the outer surface of the support rod (4).
5. The rapid detection device for electric arc furnace steelmaking according to claim 3, characterized in that, The width of the slide (21) is equal to the thickness of the moving plate (18).
6. The rapid detection device for electric arc furnace steelmaking according to claim 1, characterized in that, The base (2) is provided with a caster wheel (5) at the bottom, and there are multiple caster wheels (5), and the multiple caster wheels (5) are installed at the four corners of the bottom of the base (2) at equal distances.
7. The rapid detection device for electric arc furnace steelmaking according to claim 1, characterized in that, A controller (7) is installed on the outer surface of the device body (1), a storage battery (9) is provided below the device body (1), and a push handle (6) is provided on the outer surface of the device body (1).