Steel wire coating device
By introducing an air blower and pump structure into the steel wire coating device, the coating solution is rapidly dried and cured using high-pressure air, which solves the problem of low drying efficiency of the coating solution, realizes efficient recovery and temperature control of the coating solution, and improves the processing progress.
Patent Information
- Application Number
- CN202422892820.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-26
AI Technical Summary
In existing steel wire coating equipment, the coating solution has low drying and curing efficiency on the outer surface of the steel wire, which affects the processing progress.
An air blower is introduced into the steel wire coating device to use high-pressure air to dry the residual coating solution. The coating solution is rapidly dried and cured through the design of an annular cavity and inclined air holes. At the same time, the coating solution is recovered by a pump body and liquid inlet pipe, and the temperature of the coating solution is controlled by an electric heating coil and a temperature sensor.
It improves the drying and curing efficiency of the coating solution, reduces coating solution waste, avoids rack contamination, and speeds up the steel wire processing progress.
Smart Images
Figure CN223517870U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel wire plating film technology field, more particularly to a kind of steel wire plating film device. BACKGROUND
[0002] The steel wire plating film device is used for plating film on the outer surface of the steel wire. The current steel wire plating film device on the market comprises a rack, a control cabinet, an electric heating coil and a temperature sensor. The control cabinet is fixed on the top of the rear side of the rack. The bottom of the front side of the rack is provided with a liquid storage tank for storing plating solution. The electric heating coil is fixed at the inner bottom of the liquid storage tank. The temperature sensor is fixed on the side wall of the liquid storage tank. The electric heating coil and the temperature sensor are electrically connected with the control cabinet. The inner side of the lower part of the liquid storage tank is provided with two wire guide wheels which are symmetrical left and right. Each wire guide wheel is rotatably connected with the rear side wall of the liquid storage tank. The upper part of the front side of the rack is rotatably connected with an incoming wire guide wheel and an outgoing wire guide wheel. The top of the liquid storage tank is provided with an incoming hole and an outgoing hole for the steel wire to pass through. The steel wire passes through the incoming wire guide wheel, the two wire guide wheels and the outgoing wire guide wheel in sequence and is movably arranged in the incoming hole and the outgoing hole. After the steel wire passes through the liquid storage tank, the plating solution stored in the liquid storage tank can be plated on the outer surface of the steel wire. However, during the use of the current steel wire plating film device, after the plating solution in the liquid storage tank is plated on the outer surface of the steel wire, the plating solution on the outer surface of the steel wire is slow to dry and solidify, which affects the processing progress of the steel wire. SUMMARY
[0003] The technical problem to be solved by the utility model is to provide a steel wire plating film device which can improve the drying and solidification efficiency of the plating solution plated on the outer surface of the steel wire.
[0004] The utility model provides a kind of steel wire plating film device, including rack, control cabinet, electric heating coil and temperature sensor;Control cabinet is fixed on the top of the rear side of rack, the bottom of the front side of rack is provided with the liquid storage tank for storing plating solution, electric heating coil is fixed at the inner bottom of liquid storage tank, temperature sensor is fixed on the side wall of liquid storage tank, electric heating coil and temperature sensor are electrically connected with control cabinet;The inner side of the lower part of liquid storage tank is provided with two wire guide wheels which are symmetrical left and right, each wire guide wheel is rotatably connected with the rear side wall of liquid storage tank;The upper part of the front side of the rack is rotatably connected with incoming wire guide wheel and outgoing wire guide wheel, the top of the liquid storage tank is provided with incoming hole and outgoing hole for the steel wire to pass through, steel wire passes through incoming wire guide wheel, two wire guide wheels and outgoing wire guide wheel in sequence, and steel wire is movably arranged in incoming hole and outgoing hole;The steel wire plating film device further includes blow cylinder, blow cylinder is fixed on the outer top of liquid storage tank and is coaxially arranged with outgoing hole, the inside of blow cylinder is provided with annular cavity, a plurality of blow holes, which are communicated with annular cavity, are formed on the inner wall of blow cylinder, a gas inlet connector, which is communicated with annular cavity, is arranged on the outer wall of blow cylinder, the gas inlet connector is used to be connected with gas inlet pipe, and the steel wire is arranged in the blow cylinder.
[0005] The utility model discloses through adopt above -mentioned structure, after the air inlet joint passes through the air inlet pipe and is connected with the air pump, the air -blowing hole on the inner wall of the air -blowing cylinder can blow the high pressure air, at this time, the plating film liquid on the steel wire outer surface can be quickly dried and solidified, namely can improve the dry and solidification efficiency of the plating film liquid plated on the steel wire outer surface, thereby can improve the processing progress to the steel wire.
[0006] In a possible implementation, each air -blowing hole is gradually inclined from outside to inside and downwardly arranged; by adopting this structure, when the air -blowing hole blows high pressure air, the excess plating film liquid remaining on the outer surface of the steel wire can reliably flow back to the liquid storage tank along the air -blowing direction of the air -blowing hole through the outlet, thereby the plating film liquid can be recycled, avoiding the waste of plating film liquid, and the plating film liquid can be prevented from splashing out of the air -blowing cylinder to avoid the plating film liquid from dirtying the outer surface of the rack.
[0007] In a possible implementation, an annular flange is arranged on the outer wall of the lower end of the air -blowing cylinder, and the annular flange is fixed on the outer top of the liquid storage tank by a plurality of circumferentially spaced bolts; by adopting this structure, the air -blowing cylinder can be reliably fixed on the outer top of the liquid storage tank.
[0008] In a possible implementation, the steel wire plating device further comprises a pump body, an inlet pipe and an outlet pipe; the pump body is fixed on the outer wall of the liquid storage tank and electrically connected with the control cabinet, one end of the inlet pipe is connected with the liquid inlet of the pump body, the other end of the inlet pipe is communicated with one side of the bottom of the liquid storage tank, one end of the outlet pipe is connected with the liquid outlet of the pump body, and the other end of the outlet pipe is communicated with one side of the top of the liquid storage tank; by adopting this structure, when the control cabinet controls the pump body to work, the plating film liquid located at the bottom of the liquid storage tank can be sucked into the pump body through the inlet pipe, and then the plating film liquid can flow back to the liquid storage tank through the outlet pipe, that is, the plating film liquid in the liquid storage tank can flow, so that the electric heating coil can uniformly heat the plating film liquid in the liquid storage tank.
[0009] In a possible implementation, a liquid adding opening is arranged on the top of the liquid storage tank and between the inlet hole and the outlet hole, a cover plate is arranged above the liquid adding opening, the rear side of the cover plate is rotatably connected with the outer top of the liquid storage tank through two left-right symmetrical hinges, the cover plate is arranged on the outer top of the liquid storage tank, and a handle is fixed to the top of the front side of the cover plate; through the arrangement of the liquid adding opening, the plating film liquid can be conveniently added to the liquid storage tank, through the arrangement of the cover plate, the cover plate can block foreign matters from falling into the liquid storage tank through the liquid adding opening, and in addition, under the action of the hinges and the handle, when it is necessary to add the plating film liquid to the liquid storage tank through the liquid adding opening, the cover plate can be conveniently opened by rotating, that is, the addition of the plating film liquid is facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0010] Figure 1 It is the front view structural schematic diagram of the utility model;
[0011] Figure 2 It is the cross section structural schematic diagram of the utility model;
[0012] Figure 3 It is Figure 2 The structure schematic diagram of the enlarged A in the middle. DETAILED DESCRIPTION
[0013] First, those skilled in the art should understand that these embodiments are only used to explain the technical principles of the embodiments of the present application, and are not intended to limit the protection scope of the embodiments of the present application. Those skilled in the art can adjust them as needed in order to adapt to specific application occasions.
[0014] In the description of the embodiments of the present application, it should be pointed out that, unless otherwise explicitly specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to specific circumstances.
[0015] In the embodiments of the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature. The first and second features can be in direct contact, or the first and second features can be in indirect contact through an intermediate medium. Moreover, the first feature can be above or obliquely above the second feature, or it can only mean that the horizontal height of the first feature is higher than that of the second feature. The first feature can be below or obliquely below the second feature, or it can only mean that the horizontal height of the first feature is less than that of the second feature.
[0016] The present application will be further described in detail below in combination with the drawings and specific embodiments.
[0017] Reference Figures 1-3As shown, the embodiment of the application discloses a steel wire coating device, which comprises a rack 1, a control cabinet 2, an electric heating coil 3 and a temperature sensor 4; the control cabinet 2 is fixed at the top of the rear side of the rack 1, the bottom of the front side of the rack 1 is provided with a liquid storage tank 11 used for storing coating liquid, the electric heating coil 3 is fixed at the inner bottom of the liquid storage tank 11, the temperature sensor 4 is fixed on the side wall of the liquid storage tank 11, and the electric heating coil 3 and the temperature sensor 4 are electrically connected with the control cabinet 2; the inner side of the lower part of the liquid storage tank 11 is provided with two wire guide wheels 5 which are left-right symmetrical, each wire guide wheel 5 is rotationally connected with the rear side wall of the liquid storage tank 11; the upper part of the front side of the rack 1 is rotationally connected with an incoming wire guide wheel 6 and an outgoing wire guide wheel 7, the top of the liquid storage tank 11 is provided with an incoming hole 12 and an outgoing hole 13 used for allowing a steel wire 8 to pass through, the steel wire 8 passes through the incoming wire guide wheel 6, the two wire guide wheels 5 and the outgoing wire guide wheel 7 in sequence, and the steel wire 8 is movably arranged in the incoming hole 12 and the outgoing hole 13; the steel wire coating device further comprises a blowing cylinder 9, the blowing cylinder 9 is fixed on the outer top of the liquid storage tank 11 and is coaxially arranged with the outgoing hole 13, the inside of the blowing cylinder 9 is provided with an annular cavity 91, a plurality of blowing holes 92 which are in communication with the annular cavity 91 are arranged on the inner wall of the blowing cylinder 9, an air inlet connector 93 which is in communication with the annular cavity 91 is arranged on the outer wall of the blowing cylinder 9, the air inlet connector 93 is used for being connected with an air inlet pipe, and the steel wire 8 is arranged in the blowing cylinder 9.
[0018] In use, the control cabinet can control the electric heating coil to be electrified and heated, the electric heating coil can heat the coating liquid in the liquid storage tank, after the steel wire passes through the liquid storage tank, the coating liquid stored in the liquid storage tank can be coated on the outer surface of the steel wire (the steel wire discharged from the outgoing wire guide wheel can be pulled by the subsequent steel wire processing station, so that the steel wire can continuously pass through the liquid storage tank), and after the air inlet connector is connected with the air pump through the air inlet pipe, the blowing holes on the inner wall of the blowing cylinder can blow out high-pressure air, at this time, the coating liquid remaining on the outer surface of the steel wire can be quickly blown dry and solidified, that is, the drying and solidification efficiency of the coating liquid coated on the outer surface of the steel wire can be improved, so that the processing progress of the steel wire can be improved; in addition, through the arrangement of the temperature sensor, under the cooperation of the control cabinet, the electric heating coil and the temperature sensor, the closed-loop control of the heating process of the coating liquid in the liquid storage tank can be realized, so that the temperature of the coating liquid can be controlled within the preset range.
[0019] Each blowing hole 92 is gradually downwardly inclined from outside to inside; after the structure is adopted, when the blowing hole blows out high-pressure air, the excess coating liquid remaining on the outer surface of the steel wire can reliably flow back to the liquid storage tank along the blowing direction of the blowing hole through the outgoing hole, so that the coating liquid can be recycled, the waste of the coating liquid can be avoided, and the coating liquid can be prevented from splashing out of the blowing cylinder, so that the outer surface of the rack can be prevented from being stained by the coating liquid.
[0020] An annular flange 94 is arranged on the outer wall of the lower end of the blowing cylinder 9, and the annular flange 94 is fixed on the outer top of the liquid storage tank 11 by a plurality of circumferentially spaced bolts.
[0021] The steel wire film plating device further comprises a pump body 101, a liquid inlet pipe 102 and a liquid outlet pipe 103; the pump body 101 is fixed on the outer wall of the liquid storage tank 11 and electrically connected with the control cabinet 2, one end of the liquid inlet pipe 102 is connected with the liquid inlet of the pump body 101, the other end of the liquid inlet pipe 102 is communicated with one side of the bottom of the liquid storage tank 11, one end of the liquid outlet pipe 103 is connected with the liquid outlet of the pump body 101, and the other end of the liquid outlet pipe 103 is communicated with one side of the top of the liquid storage tank 11; by adopting the structure, when the control cabinet controls the pump body to work, the film plating liquid located at the bottom of the liquid storage tank can be sucked into the pump body through the liquid inlet pipe, and then the film plating liquid can flow back to the liquid storage tank through the liquid outlet pipe, i.e. the film plating liquid in the liquid storage tank can flow, so that the electric heating coil pipe can uniformly heat the film plating liquid in the liquid storage tank.
[0022] A liquid adding opening 14 is arranged on the top of the liquid storage tank 11 and between the wire inlet hole 12 and the wire outlet hole 13, and an upper portion of the liquid adding opening 14 is provided with a cover plate 20, the rear side of the cover plate 20 is rotationally connected with the outer top of the liquid storage tank 11 through two left-right symmetrical hinges 201, the cover plate 20 is coveringly arranged on the outer top of the liquid storage tank 11, and a handle 202 is fixed on the top of the front side of the cover plate 20; by arranging the liquid adding opening, the film plating liquid can be conveniently added to the liquid storage tank, by arranging the cover plate, the cover plate can block foreign matters from falling into the liquid storage tank through the liquid adding opening, and in addition, under the action of the hinges and the handle, when it is needed to add the film plating liquid to the liquid storage tank through the liquid adding opening, the cover plate can be conveniently opened by rotation, i.e. the addition of the film plating liquid is facilitated.
[0023] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can easily think of changes or replacements within the technical range disclosed in the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A steel wire coating device, comprising a rack (1), a control cabinet (2), an electric heating coil (3) and a temperature sensor (4); the control cabinet (2) is fixed at the top of the rear side of the rack (1), the bottom of the front side of the rack (1) is provided with a liquid storage tank (11) for storing coating liquid, the electric heating coil (3) is fixed at the inner bottom of the liquid storage tank (11), the temperature sensor (4) is fixed on the side wall of the liquid storage tank (11), and the electric heating coil (3) and the temperature sensor (4) are electrically connected with the control cabinet (2); the inner side of the lower part of the liquid storage tank (11) is provided with two left-right symmetrical wire guide wheels (5), each wire guide wheel (5) is rotationally connected with the rear side wall of the liquid storage tank (11); the upper part of the front side of the rack (1) is rotationally connected with an incoming wire guide wheel (6) and an outgoing wire guide wheel (7), the top of the liquid storage tank (11) is provided with an incoming wire hole (12) and an outgoing wire hole (13) for the steel wire (8) to pass through, the steel wire (8) is sequentially wound through the incoming wire guide wheel (6), the two wire guide wheels (5) and the outgoing wire guide wheel (7), and the steel wire (8) is movably arranged in the incoming wire hole (12) and the outgoing wire hole (13); characterized in that: The steel wire coating device further comprises a blowing cylinder (9) fixed on the outer top of the liquid storage tank (11) and coaxially arranged with the wire outlet hole (13), wherein an annular cavity (91) is arranged in the blowing cylinder (9), a plurality of blowing holes (92) communicating with the annular cavity (91) are arranged on the inner wall of the blowing cylinder (9), an air inlet joint (93) communicating with the annular cavity (91) is arranged on the outer wall of the blowing cylinder (9), the air inlet joint (93) is used to be connected with an air inlet pipe, and the steel wire (8) is arranged in the blowing cylinder (9).
2. The steel wire coating apparatus according to claim 1, wherein: Each blowing hole (92) is arranged to be gradually downwardly inclined from outside to inside.
3. The steel wire coating apparatus according to claim 1 or 2, characterized in that: An annular convex edge (94) is arranged on the outer wall of the lower end of the blowing cylinder (9), and the annular convex edge (94) is fixed on the outer top of the liquid storage tank (11) by a plurality of circumferentially spaced bolts.
4. The steel wire coating apparatus of claim 1, wherein: The steel wire coating device further comprises a pump body (101), an inlet pipe (102) and an outlet pipe (103); the pump body (101) is fixed on the outer wall of the liquid storage tank (11) and electrically connected with the control cabinet (2), one end of the inlet pipe (102) is connected with the liquid inlet of the pump body (101), the other end of the inlet pipe (102) is communicated with one side of the bottom of the liquid storage tank (11), one end of the outlet pipe (103) is connected with the liquid outlet of the pump body (101), and the other end of the outlet pipe (103) is communicated with one side of the top of the liquid storage tank (11).
5. The steel wire coating apparatus of claim 1, wherein: A liquid adding opening (14) is arranged on the top of the liquid storage tank (11) between the wire inlet hole (12) and the wire outlet hole (13), a cover plate (20) is arranged above the liquid adding opening (14), the rear side of the cover plate (20) is rotationally connected with the outer top of the liquid storage tank (11) by two left-right symmetrical hinges (201), the cover plate (20) is arranged on the outer top of the liquid storage tank (11), A handle (202) is fixed on the top of the front side of the cover plate (20). A handle (202) is fixed on the top of the front side of the cover plate (20).