Stream inoculation funnel

By installing a funnel adjustment component and a support plate limiting structure at the bottom of the flow funnel, the problem of inaccurate control of the addition amount and speed in the existing technology is solved, thereby improving applicability and quality control.

CN223518606UActive Publication Date: 2025-11-07莎特卡科技(江苏)有限公司
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Patent Information

Application Number
CN202422948920.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-11-07
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The existing in-flow funnel lacks a feeding control device, making it unsuitable for different products. Furthermore, the feeding amount and speed cannot be precisely controlled, affecting the quality of molten iron pouring.

Method used

A leak adjustment assembly, including a connecting block, a turntable, and a sealing plate, is installed at the bottom of the flow funnel. The sealing plate is pushed by an electric cylinder to change the size of the leak. Combined with a support plate and a limit block, this ensures precise control of the inoculant flow rate.

Benefits of technology

It enables precise control of the amount and speed of inoculant added during flow, is applicable to various products, improves the quality and stability of molten iron casting, and reduces the number of funnels required.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stream inoculation funnel, and relates to the technical field of stream inoculation funnels, the stream inoculation funnel comprises a stream funnel, the bottom of the stream funnel is fixedly provided with a ventage adjusting assembly, the ventage adjusting assembly comprises a connecting block, a rotating disc and a plugging piece, the connecting block is fixedly communicated with the bottom of the stream funnel, and the rotating disc is fixedly communicated with the connecting block. The rotating disc is rotationally mounted in the connecting block; according to the utility model, the ventage adjusting assembly is arranged at the bottom of the stream funnel, when a stream inoculant is added, the plugging sheet can be pushed by the electric cylinder to change the size of the ventage so as to control the adding amount of the stream inoculant, and the flow and the adding amount of the stream inoculant are controlled, so that the flow rate of the stream inoculant is controlled. The flow-following funnel has the advantages that the flow-following funnel is simple in structure and capable of guaranteeing that poured products meet the quality requirement, one flow-following funnel can meet the use requirements of various types of products, a large number of flow-following funnels do not need to be prepared in actual use, and the number of the funnels is greatly reduced.
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Description

Technical Field

[0001] This utility model relates to the field of in-flow incubation funnel technology, and in particular to an in-flow incubation funnel. Background Technology

[0002] During the pouring of molten iron, an inoculant is added to the molten iron in the ladle through a flow funnel device. As the molten iron flows, it plays an inoculating role. This method can effectively control the uniformity of the inoculant distribution in the molten iron, thereby promoting graphitization, reducing the tendency of white iron, improving the morphology and distribution of graphite, increasing the number of eutectic clusters, and refining the matrix structure.

[0003] However, in the existing technology, the in-flow funnel lacks a control device for the amount of inoculated agent added, which makes it unsuitable for different products. The unsuitability of the in-flow funnel makes it impossible to accurately determine the amount of in-flow inoculant added, which can easily lead to problems of adding too much or too little in actual use. Furthermore, the lack of control over the amount added also makes it impossible to control the rate at which the inoculant is added during the pouring of molten iron. If the rate of addition is too fast or too slow, the in-flow inoculation of the molten iron will not be satisfied. Utility Model Content

[0004] The purpose of this invention is to solve the problem that existing in-flow funnels lack a control device for the amount of inoculated agent added, making them unsuitable for different products. This unsuitability of in-flow funnels also leads to the inability to accurately determine the amount of in-flow inoculant added. Therefore, this invention proposes an in-flow inoculant funnel.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a flow-incubation funnel, comprising a flow-incubation funnel, wherein a funnel outlet adjustment component is fixedly installed at the bottom of the flow-incubation funnel;

[0006] The outlet adjustment assembly includes a connecting block, a turntable, and a sealing plate. The connecting block is fixedly connected to the bottom of the flow funnel. The turntable is rotatably installed inside the connecting block. The sealing plate is located on the lower surface of the turntable. A connecting block is fixedly installed on the upper surface of the sealing plate. The connecting block is slidably connected inside the turntable. An arc-shaped hole is provided at the junction of the turntable and the connecting block.

[0007] Preferably, a support plate is movably connected to one side of the flow-following funnel, and a limit ring is fixedly installed at the junction of the support plate and the flow-following funnel.

[0008] Preferably, the bottom of the support plate is fixedly connected to a cavity, and the top of the cavity is movably connected to a pouring cup, which is located at the bottom of the flow funnel.

[0009] Preferably, a protrusion is fixedly installed at the edge of the rotating disc, a notch is formed at the edge of the connecting block, and the protrusion is located inside the notch.

[0010] Preferably, an electric cylinder is rotatably connected to the bottom of the protrusion, and a positioning block is fixedly connected to the bottom of the electric cylinder.

[0011] Preferably, a limiting block is fixedly installed on the upper surface of the supporting plate, and the positioning block is rotatably installed on the top of the limiting block.

[0012] Preferably, a fixing block is fixedly installed on the upper surface of the supporting plate, and the blocking piece is overlapped on the upper surface of the fixing block.

[0013] Compared with the prior art, the utility model has the advantages and positive effects that:

[0014] 1、 in the utility model, the bottom of the flow following funnel is provided with a leakage hole adjusting assembly, when the flow following inoculant is added, the electric cylinder pushes the blocking piece to change the size of the leakage hole, so as to control the adding amount of the flow following inoculant, the flow and adding amount of the flow following inoculant are controlled, the quality requirement of the cast product is guaranteed, one flow following funnel can meet the use of various types of products, and a large number of flow following funnels are not needed in actual use, so that the effect of greatly reducing the number of funnels is achieved.

[0015] 2、 in the utility model, the supporting frame is arranged to guarantee the stability of the flow following funnel, the limiting block is arranged on the supporting frame to determine the position of the electric cylinder, when the electric cylinder pushes the rotating disc, the problem of misalignment of the rotating disc can be avoided, so that the displacement of each blocking piece is the same, and the accurate control of the leakage hole adjusting amount is realized. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 A three-dimensional structure schematic view of the flow following inoculation funnel is provided for the utility model;

[0017] Figure 2 A plane structure schematic view of the flow following inoculation funnel is provided for the utility model;

[0018] Figure 3 A three-dimensional structure schematic view of the flow following funnel, leakage hole adjusting assembly and supporting plate of the flow following inoculation funnel is provided for the utility model;

[0019] Figure 4 A three-dimensional structure schematic view of the rotating disc and blocking piece of the flow following inoculation funnel is provided for the utility model.

[0020] Legend: 1, cavity; 2, support plate; 3, sprue cup; 4, stream following funnel; 5, discharge opening adjusting assembly; 6, limiting ring; 51, fixed block; 52, connecting block; 53, limiting block; 54, positioning block; 55, electric cylinder; 56, rotating disc; 57, protruding block; 58, blocking piece; 59, butt joint block; 510, arc-shaped hole; 511, notch. DETAILED DESCRIPTION

[0021] In order to enable the above-mentioned purposes, features and advantages of the present application to be more clearly understood, the present application will be further described below with reference to the drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be practiced in other ways different from those described herein, and therefore the present application is not limited to the specific embodiments disclosed in the following description.

[0023] As shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 , the present application provides a stream following inoculation funnel, which comprises a stream following funnel 4, and a discharge opening adjusting assembly 5 is fixedly installed at the bottom of the stream following funnel 4.

[0024] The discharge opening adjusting assembly 5 comprises a connecting block 52, a rotating disc 56 and a blocking piece 58, the connecting block 52 is fixedly connected at the bottom of the stream following funnel 4, the rotating disc 56 is rotatably installed in the connecting block 52, the blocking piece 58 is located at the lower surface of the rotating disc 56, the upper surface of the blocking piece 58 is fixedly installed with a butt joint block 59, the butt joint block 59 is slidingly connected in the rotating disc 56, an arc-shaped hole 510 is formed at the joint of the rotating disc 56 and the butt joint block 59, the discharge opening adjusting assembly 5 is installed at the discharge opening of the stream following funnel 4 at the bottom, for adjusting the size of the discharge opening, the discharge opening adjusting assembly 5 is connected with a remote control device through a signal, and the specific adjusting size comprises In use, the stream following inoculant is in the stream following funnel 4, when pouring, the stream following inoculation is started by pressing the switch of the remote control device to open the funnel, and the discharge opening adjusting assembly 5 is controlled through the remote control device, the rotation of the rotating disc 56 will push the butt joint block 59 through the arc-shaped hole 510, so as to change the position of the blocking piece 58, when the blocking piece 58 moves outward, the diameter of the discharge opening will become larger, and when the blocking piece 58 moves inward, the diameter of the discharge opening will become smaller.

[0025] According to Figure 1 and Figure 2As shown, a support plate 2 is movably connected to one side of the flow funnel 4. A limit ring 6 is fixedly installed at the junction of the support plate 2 and the flow funnel 4. The support plate 2 determines the position of the flow funnel 4 through the limit ring 6. The connecting block 52 in the outlet adjustment assembly 5 is fixedly installed at the bottom of the flow funnel 4.

[0026] according to Figure 1 and Figure 2 As shown, the bottom of the support plate 2 is fixedly connected to the cavity 1, and the top of the cavity 1 is movably connected to the pouring cup 3. The pouring cup 3 is located at the bottom of the flow funnel 4. When the sealing plate 58 moves outward, the flow inoculant will pass through the connecting block 52 and flow into the pouring cup 3, and then enter the cavity 1. During this process, the corresponding gear can be selected using a remote control according to the weight of the casting and the approximate pouring time.

[0027] like Figure 3 and Figure 4 As shown, a protrusion 57 is fixedly installed on the edge of the turntable 56, and a notch 511 is opened on the edge of the connecting block 52. The protrusion 57 is located inside the notch 511. The protrusion 57 is used to connect the turntable 56 and the electric cylinder 55. The notch 511 at the edge of the protrusion 57 provides sufficient space for the movement of the protrusion 57, thereby ensuring that the sealing plate 58 can move normally.

[0028] like Figure 3 As shown, an electric cylinder 55 is rotatably connected to the bottom of the protrusion 57, and a positioning block 54 is fixedly connected to the bottom of the electric cylinder 55. The positioning block 54 determines the rotation center of the electric cylinder 55.

[0029] like Figure 3 As shown, a limiting block 53 is fixedly installed on the upper surface of the support plate 2, and a positioning block 54 is rotatably installed on the top of the limiting block 53. When the piston rod of the electric cylinder 55 extends, it will push the turntable 56 to change the position of the sealing plate 58. At the same time, the electric cylinder 55 itself will rotate around the connection point between the positioning block 54 and the limiting block 53 as the center.

[0030] like Figure 3 and Figure 4 As shown, a fixing block 51 is fixedly installed on the upper surface of the support plate 2, and the sealing piece 58 overlaps the upper surface of the fixing block 51. The fixing block 51 is used to determine the position of the entire sealing piece 58. When used in conjunction with the connecting block 52, it can restrict the position and movement path of the turntable 56 and the sealing piece 58.

[0031] The method of use and working principle of this device: The in-flow inoculant is in the in-flow funnel 4. When pouring, press the switch of the remote control device to open the funnel for in-flow inoculant at the beginning of pouring, and control the electric cylinder 55 in the funnel adjustment component 5 through the remote control device.

[0032] When the piston rod of the electric cylinder 55 extends, it pushes the rotating disc 56, which pushes the butt block 59 through the arc-shaped hole 510 to change the position of the blocking piece 58. When the blocking piece 58 moves outward, the diameter of the leakage hole becomes larger; when the blocking piece 58 moves inward, the diameter of the leakage hole becomes smaller, thereby changing the position of the blocking piece 58;

[0033] When the blocking piece 58 moves outward, the stream inoculant flows into the pouring cup 3 through the connecting block 52 and then into the cavity 1. In this process, the corresponding gear is selected according to the weight of the casting and the approximate pouring time by using the remote controller, and the specific size is adjusted, including After pouring, the blocking piece 58 is completely spliced to prevent the inoculant from continuing to be injected.

[0034] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields. However, any simple modification, equivalent change and modification of the above embodiments made according to the technical essence of the present application without departing from the technical scheme of the present application still fall within the protection scope of the present application.

Claims

1. A stream inoculation funnel comprising a stream funnel (4), characterized in that: The bottom of the flow following funnel (4) is fixedly provided with a leakage adjusting assembly (5); The leakage adjusting assembly (5) comprises a connecting block (52), a rotating disc (56) and a sealing sheet (58), the connecting block (52) is fixedly connected at the bottom of the flow following funnel (4), the rotating disc (56) is rotatably arranged in the connecting block (52), the sealing sheet (58) is arranged on the lower surface of the rotating disc (56), the upper surface of the sealing sheet (58) is fixedly provided with a butt joint block (59), the butt joint block (59) is slidably connected in the rotating disc (56), and an arc-shaped hole (510) is arranged at the joint of the rotating disc (56) and the butt joint block (59).

2. A stream inoculation funnel according to claim 1, characterized in that: The flow following funnel (4) is movably connected with a supporting plate (2), and the joint of the supporting plate (2) and the flow following funnel (4) is fixedly provided with a limiting ring (6).

3. A stream inoculation funnel according to claim 2, wherein: The bottom of the supporting plate (2) is fixedly connected with a cavity (1), the top of the cavity (1) is movably connected with a sprue cup (3), and the sprue cup (3) is arranged at the bottom of the flow following funnel (4).

4. A stream inoculation funnel according to claim 2, wherein: The edge of the rotating disc (56) is fixedly provided with a protruding block (57), the edge of the connecting block (52) is provided with a notch (511), and the protruding block (57) is arranged in the notch (511).

5. A stream inoculation funnel according to claim 4, wherein: The bottom of the protruding block (57) is rotatably connected with an electric cylinder (55), and the bottom of the electric cylinder (55) is fixedly connected with a positioning block (54).

6. A stream inoculation funnel according to claim 5, wherein: The upper surface of the supporting plate (2) is fixedly provided with a limiting block (53), and the positioning block (54) is rotatably arranged on the top of the limiting block (53).

7. A stream inoculation funnel according to claim 2, wherein: The upper surface of the supporting plate (2) is fixedly provided with a fixing block (51), and the sealing sheet (58) is overlapped on the upper surface of the fixing block (51).