Flame retardant formed discharging mechanism

By combining air cooling and water cooling methods, along with the design of heating modules and metal mesh frames, the problem of flame retardant breakage during cooling was solved, achieving uniform cooling and pre-drying effects, and improving production efficiency.

CN223520170UActive Publication Date: 2025-11-07LIANYUNGANG JIUTOULANG PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202422960290.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-11-07
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

In the current flame retardant production process, traditional cooling methods result in cooling rates that are too fast or too slow, which can easily lead to breakage or poor cooling effects, affecting production efficiency.

Method used

The cooling method combines air cooling and water cooling. The cooling water is heated to room temperature by the heating module, and a metal mesh frame is set in the cooling tank to prevent the flame retardant from coming into direct contact with the heating module. Combined with front and rear fans, air cooling is carried out to ensure uniform cooling.

Benefits of technology

The process achieved uniform and stable cooling of the flame retardant, preventing breakage and improving production efficiency. Pre-drying was also performed to ensure the smooth progress of the subsequent granulation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a discharging mechanism for formed flame retardant, which is arranged at a discharging hole of an extruder and comprises a rack, a feeding mechanism, a discharging mechanism and a discharging mechanism, a cooling tank is fixedly mounted at the top of the rack, and cooling water is filled in the cooling tank; the heating module is arranged at the bottom of the cooling tank; the end, close to the extruder, of the rack is the front end of the rack, and the other end of the rack is the rear end of the rack. A fan I is mounted in the middle of the front end of the rack, and a fan II is mounted in the middle of the rear end of the rack; a combined cooling mode of air cooling and then water cooling is adopted, and cooling water in the cooling tank can be heated to normal temperature by the heating module, so that internal stress caused by quenching of the flame retardant is effectively avoided, and the problems that the flame retardant continuous material is frequently fractured subsequently and the subsequent granulation process is influenced are solved; in other words, the temperature of the flame retardant is preliminarily reduced in an air cooling mode, good preparation is provided for the subsequent water cooling process, and the uniformity and stability of the cooling effect are ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of flame retardant production equipment, and specifically relates to a flame retardant post-molding discharging mechanism. BACKGROUND

[0002] In the production process of the flame retardant, the extruder is one of the commonly used equipment, which is used for extruding the flame retardant material into shape, and the flame retardant material needs to be cooled after extrusion. The traditional cooling method often adopts direct water cooling. Although the direct water cooling can quickly reduce the temperature of the flame retardant, the cooling speed is too fast, which may cause stress in the flame retardant, and the flame retardant is prone to breakage during discharging, thereby affecting the subsequent cutting and granulating process. In addition, although the simple air cooling can reduce the probability of occurrence of the problem, the cooling effect is relatively weak, and the cooling speed is slow, which may not meet the demand of efficient production.

[0003] In order to solve the above problems, it is necessary to design a discharging mechanism which can quickly and effectively cool the flame retardant and avoid the quality problems caused by rapid cooling. CONTENT OF THE UTILITY MODEL

[0004] The utility model solves the technical problem in the prior art, and provides a flame retardant post-molding discharging mechanism which combines air cooling and water cooling, and can cool the flame retardant continuous material by normal-temperature cooling water.

[0005] The technical problem solved by the utility model is solved by the following technical scheme. A flame retardant post-molding discharging mechanism is arranged at the discharging port of an extruder. The discharging mechanism comprises a rack, and the rack has the following components thereon.

[0006] A cooling tank is fixedly installed on the top of the rack, and the cooling tank contains cooling water for cooling the flame retardant continuous material.

[0007] A heating module is arranged on the tank bottom of the cooling tank, and a metal rack for avoiding direct contact between the flame retardant continuous material and the heating module is arranged above the heating module. The metal rack has a plurality of mesh holes for facilitating the passage of the cooling water.

[0008] The end of the rack close to the extruder is the front end of the rack, and the other end is the rear end of the rack.

[0009] A fan I is installed at the middle of the front end of the rack, an air outlet pipe I is installed at the air outlet of the fan I, an air outlet plate I is installed at the outlet end of the air outlet pipe I, and a plurality of holes for air outlet are formed in the side surface of the air outlet plate I facing the extruder.

[0010] A fan II is installed in the middle of the rear end of the rack, an air outlet pipe II is installed at the air outlet of the fan II, an air outlet plate II is installed at the outlet end of the air outlet pipe II, the air outlet plate II is fixedly installed at the top edge of the rear end of the rack, and the material guide plate is inclined upward away from the rear end of the rack.

[0011] The technical problems to be solved by the utility model can also be solved by the following technical solutions.

[0012] The technical problems to be solved by the utility model can also be solved by the following technical solutions.

[0013] The horizontal support plate is horizontally screwed to the middle outer wall of the rack, and the top surface forms a support surface for bearing the fan I or the fan II.

[0014] The inclined support plate is screwed to the middle outer wall of the rack at one end and fixed to the bottom surface of the horizontal support plate at the other end.

[0015] The technical problems to be solved by the utility model can also be solved by the following technical solutions.

[0016] The technical problems to be solved by the utility model can also be solved by the following technical solutions.

[0017] Compared with the prior art, the utility model has the beneficial technical effects that:

[0018] (1) The combined cooling mode of air cooling and water cooling is adopted, and the cooling water in the cooling tank can be heated to normal temperature by the heating module, so that the internal stress of the flame retardant caused by rapid cooling is effectively avoided, thereby avoiding the problem of frequent rupture of the continuous material of the flame retardant and affecting the subsequent granulation process, that is, the temperature of the flame retardant is preliminarily reduced by air cooling, which provides a good preparation for the subsequent water cooling process and ensures the uniformity and stability of the cooling effect.

[0019] (2) The metal mesh rack placed above the heating module is installed on the tank bottom of the cooling tank, which can avoid the direct contact of the continuous material of the flame retardant with the heating module, thereby affecting the discharging effect.

[0020] (3) The front end of the rack and the rear end of the rack are provided with air cooling, namely fan I and fan II, which can maximize the cooling effect of the flame retardant continuous material on the one hand, and can blow and remove the excess cooling water attached to the surface of the flame retardant continuous material after water cooling, thereby pre-removing water for the subsequent water removal operation before the flame retardant continuous material is granulated. BRIEF DESCRIPTION OF DRAWINGS

[0021] Fig. 1 It is a front view structural schematic diagram of the utility model;

[0022] Fig. 2 It is a top view structural schematic diagram of the metal net rack of the utility model.

[0023] The drawings are as follows: 1, extruder; 2, connecting beam; 3, cooling tank; 4, flame retardant continuous material; 5, heating module; 6, metal net rack; 7, support shaft; 8, front end of the rack; 9, rear end of the rack; 10, fan I; 11, air outlet pipe I; 12, air outlet plate I; 13, fan II; 14, air outlet pipe II; 15, air outlet plate II; 16, material guide plate; 17, transverse support plate; 18, inclined support plate. DETAILED DESCRIPTION

[0024] The specific technical scheme of the utility model is further described below with reference to the drawings, so that those skilled in the art can further understand the utility model, but it does not constitute a limitation on its rights.

[0025] Example 1, refer to Figs. 1-2 A flame retardant forming and discharging mechanism is arranged at the discharging port of the extruder 1, which comprises a rack, and the rack can be a square frame metal body welded by profile lap joint, a connecting beam 2 for improving the structural stability of the rack is screwed horizontally at the bottom of the rack, the connecting beam 2 is formed into a square rod body, and the connecting beam 2 has;

[0026] A cooling tank 3 is fixedly installed on the top of the rack, the cooling tank 3 is formed into a square tank body structure, and the cooling tank 3 has cooling water for cooling the flame retardant continuous material 4 in the cooling tank 3;

[0027] A heating module 5 is arranged on the bottom of the cooling tank 3, and a metal mesh frame 6 is arranged above the heating module 5 to avoid the direct contact between the continuous fire retardant agent 4 and the heating module 5, the metal mesh frame 6 has a plurality of mesh holes for the cooling water to pass through, the diameter of the mesh holes can be selected according to the use requirement, a supporting shaft 7 is vertically and fixedly arranged on the bottom of the metal mesh frame 6, and the bottom surface of the supporting shaft 7 is vertically and fixedly arranged on the bottom surface of the cooling tank 3, the heating module 5 is provided with two groups, and the two groups of heating modules 5 are arranged on the bottom of the cooling tank 3 in a front-rear arrangement mode, and the heating module 5 can be a ceramic heater which is a prior art and can be purchased according to the use requirement;

[0028] The end of the frame close to the extruder 1 is the front end 8 of the frame, and the other end is the rear end 9 of the frame;

[0029] A fan I 10 is arranged on the middle of the front end 8 of the frame, an air outlet pipe I 11 is arranged on the air outlet of the fan I 10, the air outlet pipe I 11 is a vertical pipe body, an air outlet plate I 12 is arranged on the outlet end of the air outlet pipe I 11, the air outlet plate I 12 is a square plate structure, has a hollow interlayer which is communicated with the air outlet pipe I 11, a plurality of holes for air outlet are arranged on the side of the air outlet plate I 12 which faces the extruder 1, and the air outlet plate I 12 can form an angle of 70° with the horizontal plane;

[0030] A fan II 13 is arranged on the middle of the rear end 9 of the frame, an air outlet pipe II 14 is arranged on the air outlet of the fan II 13, the air outlet pipe II 14 is a vertical pipe body, an air outlet plate II 15 is arranged on the outlet end of the air outlet pipe II 14, the air outlet plate II 15 is a square plate structure, has a hollow interlayer which is communicated with the air outlet pipe II 14, a guide plate 16 is fixedly arranged on the top edge of the rear end 9 of the frame, the guide plate 16 is a square plate structure, is arranged in an inclined upward mode away from the rear end 9 of the frame, a plurality of holes for air outlet are arranged on the side of the air outlet plate II 15 which faces the guide plate 16, the guide plate 16 is parallel to the air outlet plate II 15, and the angle between the guide plate 16 and the horizontal plane can be between 15° and 20°;

[0031] A supporting assembly for supporting the fan I 10 and the fan II 13 is arranged on the middle of the front end 8 of the frame and the middle of the rear end 9 of the frame, and the supporting assembly comprises;

[0032] A transverse supporting plate 17 which is a square plate structure is horizontally screwed to the middle outer wall of the frame, and the top surface of the transverse supporting plate 17 forms a supporting surface for supporting the fan I 10 or the fan II 13;

[0033] An inclined supporting plate 18 which is a square plate structure is arranged to support the fan I 10 and the fan II 13, the angle between the inclined supporting plate 18 and the horizontal plane can be between 25° and 30°, one end of the inclined supporting plate 18 is screwed to the middle outer wall of the frame, and the other end of the inclined supporting plate 18 is fixedly arranged on the bottom surface of the transverse supporting plate 17.

[0034] The use principle of the flame retardant post-molding discharging mechanism is as follows:

[0035] After the extruder 1 discharges, the flame retardant continuous material (strip-shaped flame retardant material) enters into the cooling tank 3. Before contacting with the cooling water in the cooling tank 3, the fan I 10 preliminarily air-cools the flame retardant continuous material 4, and the heating module 5 preheats the cooling water in the cooling tank 3. The heating temperature can be 25-30°C. After water cooling, the flame retardant continuous material 4 is discharged through the guide plate 16. The fan II 13 above the guide plate 16 further air-cools the flame retardant continuous material 4 on the guide plate 16, and also removes the water attached to the surface of the flame retardant continuous material 4, achieving the pre-removal purpose of the water removal operation before the subsequent granulation of the flame retardant continuous material 4.

[0036] Compared with the traditional quenching method for cooling the flame retardant continuous material 4, the flame retardant continuous material 4 is not easy to break after being cooled by the flame retardant post-molding discharging mechanism, and the quality is relatively good.

Claims

1. A flame retardant post-molding discharge mechanism, which is provided at a discharge port of an extruder, characterized in that: The discharging mechanism comprises a frame, which is provided with A cooling tank is fixedly installed on the top of the frame, and the cooling tank is provided with cooling water for continuously cooling the fire-retardant agent; A heating module is arranged on the tank bottom of the cooling tank, and a metal rack for avoiding direct contact between the fire-retardant agent and the heating module is arranged above the heating module, and the metal rack is provided with a plurality of mesh holes for facilitating the passage of cooling water; The frame is provided with a front end and a rear end; A fan I is installed on the middle of the front end of the frame, and an air outlet pipe I is installed on the air outlet of the fan I, and an air outlet plate I is installed on the outlet end of the air outlet pipe I, and a plurality of holes for air outlet are formed on the side of the air outlet plate I facing the extruder; A fan II is installed on the middle of the rear end of the frame, and an air outlet pipe II is installed on the air outlet of the fan II, and an air outlet plate II is installed on the outlet end of the air outlet pipe II, and a plurality of holes for air outlet are formed on the side of the air outlet plate II facing the fan II.

2. A flame retardant post-molding discharge mechanism according to claim 1, characterized in that: A support shaft is vertically fixedly installed on the bottom of the metal rack, and the bottom surface of the support shaft is vertically fixedly installed on the bottom surface of the cooling tank.

3. A flame retardant forming and discharging mechanism according to claim 1, characterized in that: A support assembly for supporting the fan I and the fan II is installed on the middle of the front end of the frame and the middle of the rear end of the frame, and the support assembly comprises A horizontal support plate is horizontally screwed to the middle outer wall of the frame, and the top surface of the horizontal support plate forms a support surface for supporting the fan I or the fan II; An inclined support plate is screwed to one end of the middle outer wall of the frame and is fixed to the bottom surface of the horizontal support plate at the other end.

4. A flame retardant forming and discharging mechanism according to claim 1, characterized in that: The heating module is provided with two groups, and the two groups of heating modules are installed on the tank bottom of the cooling tank in a front-rear interval.

5. A flame retardant forming and discharging mechanism according to claim 1, characterized in that: A connecting beam is horizontally screwed to the bottom of the frame to improve the structural stability of the frame.