Bottled shampoo filling structure
By designing an automated bottled shampoo filling structure, utilizing support components, filling mechanisms, and clamping mechanisms, the problem of slow speed in traditional filling equipment has been solved, achieving an efficient and stable filling process.
Patent Information
- Application Number
- CN202422976671.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Traditional shampoo bottling equipment requires manual operation and has a slow bottling speed, which cannot meet the needs of large-scale production.
An automated bottled shampoo filling structure was designed, including a support component, a filling mechanism, and a clamping mechanism. A PLC controller is used to realize automated filling and bottle fixation, ensuring the stability and efficiency of the filling process.
This eliminates the need for manual handling of shampoo, improving filling efficiency and quality, and ensuring the accuracy and stability of each filling volume.
Smart Images

Figure CN223522280U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to shampoo filling technology field, especially relate to a bottle shampoo filling structure. BACKGROUND
[0002] The main components of shampoo include water, surfactant, conditioning agent, thickening agent, preservative, essence and the like, these components are carefully proportioned to achieve the effect of cleaning hair, removing grease, nourishing scalp, improving hair quality and the like, the production process of shampoo includes raw material preparation, mixing stirring, homogenization emulsification, filling, then sealing, quality detection and a plurality of links, each link needs strict control to ensure the quality and stability of product, wherein the shampoo is filled into bottle or bag and the like portable form in the filling link, which is convenient for consumers to carry and use, but the traditional filling equipment generally needs manual operation, the bottle filling speed is slow, and only limited filling quantity can be completed per hour, which cannot satisfy the large-scale production requirement, therefore a bottle shampoo filling structure is required. SUMMARY
[0003] The utility model discloses a bottle shampoo filling structure can effectively solve the problem of not being able to clamp.
[0004] To achieve the above object, the utility model takes the technical scheme that:
[0005] A bottle shampoo filling structure, including support piece, the lower end four corners of support piece are all fixedly connected with support leg, the front right side of support piece upper end is fixedly connected with limit mechanism, the upper end middle part of support piece is fixedly connected with filling mechanism, the upper end middle part of support piece is fixedly connected with clamping mechanism, clamping mechanism is located below filling mechanism, the left side rear portion of support piece upper end is fixedly connected with liquid storage tank.
[0006] Preferably, the support piece includes a support seat, a groove is formed in the front end of the support seat, a conveyor belt is fixedly connected in the inner cavity of the groove, a hole is formed in the right rear end of the support seat, a motor one is fixedly connected to the bottom wall of the inner cavity of the hole, and the output end of the motor one penetrates through the front wall of the inner cavity of the hole and is fixedly connected with the rotating wheel of the same side conveyor belt through a shaft coupling.
[0007] Preferably, the limit mechanism includes two support blocks and a C-shaped frame, the two support blocks are fixedly connected to the middle part and the front end of the right side of the upper end of the support seat respectively, the C-shaped frame is fixedly connected to the front end of the right side of the upper end of the support seat, a threaded rod is rotatably connected between the opposite surfaces of the two support blocks, a sliding block is threadedly connected to the front side and the rear side of the outer surface of the threaded rod, a limit rod is fixedly connected to the left end of the two sliding blocks, a T-shaped groove is formed in the inner surface of the upper end of the C-shaped frame, and a T-shaped block is slidably connected to the left side and the right side of the inner cavity of the T-shaped groove.
[0008] Preferably, the C-shaped block is located on the left side of the two supporting blocks, the left ends of the two limiting rods are fixedly connected with the lower sides of the right ends of the two T-shaped blocks on the same side respectively, and the front end of the threaded rod penetrates through the rear end of the outer surface of the supporting block on the same side and extends to the outside.
[0009] Preferably, the filling mechanism comprises an L-shaped plate fixedly connected to the rear side of the middle part of the upper end of the supporting seat, a sliding rod fixedly connected to each corner of the upper end of the inner surface of the supporting seat, a plurality of sliding rods, a sliding plate slidably connected to the outer surfaces of the sliding rods, a filling head fixedly connected to the middle part of the upper end of the sliding plate, a sensor fixedly connected to the left side of the middle part of the lower end of the sliding plate, a hose fixedly connected to the upper end of the filling head, the upper end of the hose penetrating through the middle part of the upper wall of the inner surface of the L-shaped plate and extending to the outside, one end of the hose away from the filling head being fixedly connected to the upper end of the liquid storage tank, a cylinder fixedly connected to the left side of the middle part of the upper end of the L-shaped plate, and the output end of the cylinder penetrating through the upper end of the L-shaped plate and extending to the outside and being fixedly connected to the left side of the upper end of the sliding plate.
[0010] Preferably, the clamping mechanism comprises two square tubes and a plurality of supporting plates, the two square tubes are fixedly connected to the right side of the middle part of the upper end of the supporting seat and the right part of the front side of the upper end of the supporting seat respectively, the plurality of supporting plates are fixedly connected to the middle part of the upper end of the supporting seat and the front side of the middle part of the upper end of the supporting seat respectively, the front wall and the rear wall of the inner cavities of the two square tubes are slidably connected with a first gear rack respectively, through holes are formed in the lower sides between the opposite surfaces of the two square tubes, the upper sides of the ends of the two supporting plates on the front side and the two supporting plates on the rear side are rotatably connected with a rotating rod, the middle parts of the outer surfaces of the two rotating rods are fixedly connected with a second gear, the middle right sides of the outer surfaces of the two rotating rods are fixedly connected with a first gear, the middle part of the upper end of the supporting seat and the front side of the middle part of the upper end of the supporting seat are fixedly connected with a fixed block, a sliding groove is formed in the upper end of each of the two fixed blocks, and a second gear rack is slidably connected in the inner cavity of each of the two sliding grooves.
[0011] Preferably, the upper ends of the two first gear racks are fixedly connected to the lower end of the sliding plate, the two sliding grooves are located on the lower sides of the rotating rods on the same side, the outer surfaces of the two first gears are meshingly connected with the outer surfaces of the first gear racks through the through holes on the sides away from each other, and the lower sides of the outer surfaces of the two second gears are meshingly connected with the upper sides of the outer surfaces of the second gear racks on the same side.
[0012] Compared with the prior art, the utility model has the advantages of:
[0013] 1、The utility model discloses in the using process, the supporting piece and filling mechanism that set up can make the device continuous filling, do not need manual to take out the filled shampoo and then put into the empty bottle and fill again, effectively reduce the number and weight of the shampoo that the worker needs to carry, increase the efficiency of filling.
[0014] 2、The utility model discloses in the using process, utilize the clamping mechanism of setting firmly fixed bottle body in the filling process, will not cause the bottle body to shake or tilt in the filling process, thereby can ensure that the amount of filling every time is accurate, effectively promotes the quality of filling. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the whole structure schematic diagram of the utility model;
[0016] Figure 2 It is the support piece cross section structure schematic diagram of the utility model;
[0017] Figure 3 It is the limiting mechanism cross section structure schematic diagram of the utility model;
[0018] Figure 4 It is the filling mechanism cross section structure schematic diagram of the utility model;
[0019] Figure 5 It is the clamping mechanism cross section structure schematic diagram of the utility model;
[0020] Figure 6 It is another view schematic diagram of the whole structure of the utility model.
[0021] In the drawing: 1, support piece;11, support seat;12, recess;13, conveying belt;14, hole;15, motor one;2, support leg;3, limiting mechanism;31, C type frame;32, T type slot;33, T type block;34, limiting rod;35, support block;36, sliding block;37, threaded rod;4, filling mechanism;41, L type board;42, air cylinder;43, hose;44, filling head;45, sliding plate;46, slide rod;47, sensor;5, clamping mechanism;51, square tube;52, support plate;53, rotating rod;54, rack one;55, gear one;56, gear two;57, through -hole;58, fixed block;59, sliding slot;591, rack two;6, liquid storage tank. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.
[0023] As Figure 1 Shown, a kind of bottled shampoo filling structure, including support piece 1, support piece 1 lower end four corners are fixedly connected with support leg 2, support piece 1 upper end front right side is fixedly connected with limiting mechanism 3, support piece 1 upper end middle part is fixedly connected with filling mechanism 4, support piece 1 upper end middle part is fixedly connected with clamping mechanism 5, clamping mechanism 5 is below filling mechanism 4, support piece 1 upper end left side rear part is fixedly connected with liquid storage tank 6.
[0024] In the implementation process of the scheme, a water pump in the prior art needs to be installed in the inner cavity of the liquid storage tank 6. The water pump only needs to pump the shampoo in the inner cavity of the liquid storage tank 6 into the inside of the filling mechanism 4 for filling. The specific installation method and circuit connection method and control method of the water pump all belong to conventional design, and the utility model will not be described in detail.
[0025] In the above, a PCL controller in the prior art needs to be installed in front of the device. The PCL controller is used to control the driving structure inside the entire device to realize automatic filling. The specific installation method and circuit connection method and control method of the PCL controller all belong to conventional design. In the implementation process, only the driving structure inside the entire device needs to be controlled to work. The utility model will not be described in detail.
[0026] Firstly, the staff pours the shampoo into the inside of the liquid storage tank 6, then puts the empty bottle to be filled into the middle of the limiting mechanism 3, and then controls the internal structure of the limiting mechanism 3 to limit the empty bottle through the PLC controller to prevent displacement during filling. Then, the internal structure of the support 1 is started by the PLC controller to drive the empty bottle to move to the left. After the empty bottle moves below the filling mechanism 4, the internal driving mechanism of the filling mechanism 4 is started by the PLC controller to make it descend for filling. Under the action of the internal structure of the filling mechanism 4, the clamping mechanism 5 clamps the bottle body during filling to prevent the bottle body from tilting or shaking during filling, effectively increasing the filling quality.
[0027] Specifically, in order to achieve the purpose of conveying the empty bottle to the left, reference Figure 2 In the scheme, the support 1 includes a support seat 11. A groove 12 is formed in the front upper end of the support seat 11. A conveying belt 13 is fixedly connected in the inner cavity of the groove 12. A hole 14 is formed in the right rear upper end of the support seat 11. A motor one 15 is fixedly connected to the bottom wall in the inner cavity of the hole 14. The output end of the motor one 15 penetrates through the front wall in the inner cavity of the hole 14 and is fixedly connected with the rotating wheel of the same side conveying belt 13 through a shaft coupling.
[0028] In the above, the motor one 15 is started to drive the conveying belt 13 to rotate through the PLC controller, so as to achieve the purpose of conveying the empty bottle.
[0029] The specific installation method and circuit connection method and control method of the motor one 15 in the above all belong to conventional design. The utility model will not be described in detail. In the implementation process, only the conveying belt 13 needs to be driven to rotate.
[0030] Specifically, in order to achieve the purpose of limiting the empty bottle before being conveyed to below the filling mechanism 4, reference Figure 3In the scheme, the limiting mechanism 3 includes two supporting blocks 35 and a C-shaped frame 31, the two supporting blocks 35 are fixedly connected to the middle part and the front part of the right side of the upper end of the support base 11 respectively, the C-shaped frame 31 is fixedly connected to the front part of the right side of the upper end of the support base 11, the two supporting blocks 35 are rotatably connected with a threaded rod 37 between the opposite surfaces of the two supporting blocks 35, the front side and the rear side of the outer surface of the threaded rod 37 are threadedly connected with sliding blocks 36, the left ends of the two sliding blocks 36 are fixedly connected with limiting rods 34, a T-shaped groove 32 is formed in the upper end of the inner surface of the C-shaped frame 31, and the left side and the right side of the inner cavity of the T-shaped groove 32 are slidably connected with T-shaped blocks 33.
[0031] Further, the C-shaped frame 31 is located on the left side of the two supporting blocks 35, the left ends of the two limiting rods 34 are fixedly connected with the right ends of the two T-shaped blocks 33 on the same side respectively, and the front end of the threaded rod 37 penetrates through the rear end of the outer surface of the supporting block 35 on the same side and extends to the outside.
[0032] The threads on the front side and the rear side of the outer surface of the threaded rod 37 in the above are in opposite states;
[0033] In the above, the empty bottle is placed between the two limiting rods 34 above the conveying belt 13, the threaded rod 37 is rotated by rotating the rotating disc in front of the threaded rod 37, the two sliding blocks 36 are moved close to each other through the threads on the surface of the threaded rod 37, and the two limiting rods 34 are moved close to each other through the T-shaped blocks 33 and the T-shaped grooves 32 to limit the bottle body, and the two limiting rods 34 do not clamp the bottle body, so that the empty bottle can be on a straight line and does not affect the conveying of the empty bottle by the conveying belt 13.
[0034] Further, in order to realize the purpose of filling the empty bottle, with reference to Figure 4 In the scheme, the filling mechanism 4 includes an L-shaped plate 41, the L-shaped plate 41 is fixedly connected to the middle part of the rear side of the upper end of the support base 11, the sliding rods 46 are fixedly connected to the upper end of the inner surface of the support base 11 at four corners, the sliding plate 45 is slidably connected to the outer surfaces of the sliding rods 46, the filling head 44 is fixedly connected to the middle part of the upper end of the sliding plate 45, the sensor 47 is fixedly connected to the middle part of the lower end of the left side of the sliding plate 45, the soft tube 43 is fixedly connected to the upper end of the L-shaped plate 41 and extends to the outside, one end of the soft tube 43 away from the filling head 44 is fixedly connected to the upper end of the liquid storage tank 6, the air cylinder 42 is fixedly connected to the middle part of the left side of the upper end of the L-shaped plate 41, and the output end of the air cylinder 42 penetrates through the upper end of the L-shaped plate 41 and extends to the outside and is fixedly connected to the left side of the upper end of the sliding plate 45.
[0035] In the above, when the empty bottle is moved below the slide plate 45 by the conveying belt 13, the air cylinder 42 is controlled by the PLC controller to lower the slide plate 45, so that the filling port of the filling head 44 enters the inside of the empty bottle, then the water pump is controlled by the PLC controller to make the shampoo in the liquid storage tank 6 enter the inside of the filling head 44 through the hose 43, thereby filling the empty bottle, and the sensor 47 can monitor the filling degree of the shampoo at any time, when the shampoo is filled to a certain dose, the sensor 47 transmits to the PLC controller, then the water pump is closed by the PLC controller, at the same time, the air cylinder 42 drives the slide plate 45 to rise, then the motor 15 drives the conveying belt 13 to convey the filled shampoo to the left side.
[0036] The recess 12 in the above is specifically installed by a method, and the connection mode of the circuit and the control method are all conventional designs, which will not be described in detail, and in the implementation process, only the slide plate 45 needs to be driven to slide on the surface of the slide rod 46.
[0037] The sensor 47 in the above is specifically installed by a method, and the connection mode of the circuit and the control method are all conventional designs, which will not be described in detail, and in the implementation process, only the dose of the shampoo filling needs to be monitored.
[0038] Specifically, in order to achieve the purpose of clamping the bottle body during filling, with reference to Figure 5 In the scheme, the clamping mechanism 5 includes two square tubes 51 and a plurality of support plates 52, the two square tubes 51 are fixedly connected to the right side of the middle part of the upper end of the support seat 11 and the right side of the front side of the upper end of the support seat 11 respectively, and the plurality of support plates 52 are fixedly connected to the middle part of the upper end of the support seat 11 and the front side of the middle part of the upper end of the support seat 11 respectively, the front wall and the rear wall in the inner cavity of the two square tubes 51 are slidably connected with the rack one 54 respectively, the lower side between the opposite surfaces of the two square tubes 51 is provided with a through hole 57, the upper side of the end of the two support plates 52 located on the front side and the two support plates 52 located on the rear side are rotatably connected with the rotating rod 53, the outer surfaces of the two rotating rods 53 are fixedly connected with the gear two 56 and the gear one 55 respectively, the middle part of the upper end of the support seat 11 and the middle part of the front side of the upper end of the support seat 11 are fixedly connected with the fixed block 58, the upper end of the two fixed blocks 58 is provided with the sliding groove 59, and the inner cavities of the two sliding grooves 59 are slidably connected with the rack two 591.
[0039] Further, the upper ends of the two rack one 54 are fixedly connected to the lower end of the slide plate 45, the two sliding grooves 59 are located on the lower side of the same side rotating rod 53, the outer surfaces of the two gear one 55 are meshingly connected with the outer surfaces of the rack one 54 through the through hole 57, and the lower sides of the outer surfaces of the two gear two 56 are meshingly connected with the upper sides of the outer surfaces of the same side rack two 591.
[0040] In the above, when the slide plate 45 slides downward, the rack one 54 slides downward in the cavity of the square tube 51, the two gears one 55 on the same side rotate by the downward sliding of the rack one 54, the two rotating rods 53 rotate by the rotation of the two gears one 55, and the two gears two 56 rotate by the rotation of the two rotating rods 53, the two racks two 591 meshed with the two gears two 56 are brought close to each other by the two gears two 56, and the bottle body during filling is fixed, when the slide plate 45 rises, the rack one 54 is lifted upward, and the gears one 55 and the gears two 56 rotate reversely, so that the two racks two 591 are away from each other, and the clamping state is released.
[0041] It should be particularly pointed out that the specific installation mode of the filling head 44, the connection mode of the circuit and the control method in the utility model all belong to conventional design, and the utility model will not be described in detail.
[0042] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. It should be understood by the person skilled in the art that the utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and the description in the specification only illustrate the principle of the utility model, various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The protection scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A bottle shampoo filling structure comprising a support (1), characterized in that: The lower end of the support piece (1) is fixedly connected with support legs (2), the front right upper end of the support piece (1) is fixedly connected with a limiting mechanism (3), the middle upper end of the support piece (1) is fixedly connected with a filling mechanism (4), the middle upper end of the support piece (1) is fixedly connected with a clamping mechanism (5), the clamping mechanism (5) is below the filling mechanism (4), and the left rear upper end of the support piece (1) is fixedly connected with a liquid storage tank (6). The clamping mechanism (5) comprises two square tubes (51) and a plurality of support plates (52), the two square tubes (51) are fixedly connected to the middle right upper end of the support base (11) and the front right upper end of the support base (11) respectively, the plurality of support plates (52) are fixedly connected to the middle upper end of the support base (11) and the front middle upper end of the support base (11) respectively, the front wall and the rear wall in the cavities of the two square tubes (51) are slidably connected with racks one (54), the lower sides between the opposite surfaces of the two square tubes (51) are provided with through holes (57), the upper sides of the ends of the two support plates (52) on the front side and the two support plates (52) on the rear side are rotatably connected with rotating rods (53) and the upper sides of the ends of the two support plates (52) on the front side and the two support plates (52) on the rear side are rotatably connected with rotating rods (53), the middle portions of the outer surfaces of the two rotating rods (53) are fixedly connected with gear two (56), the middle right portions of the outer surfaces of the two rotating rods (53) are fixedly connected with gear one (55), the middle upper end and the middle front upper end of the support base (11) are fixedly connected with fixed blocks (58), the upper ends of the two fixed blocks (58) are provided with sliding grooves (59), and the cavities of the two sliding grooves (59) are slidably connected with racks two (591).
2. A bottle shampoo filling structure according to claim 1, characterized in that: The support piece (1) comprises a support base (11), the front upper end of the support base (11) is provided with a groove (12), the cavity of the groove (12) is fixedly connected with a conveying belt (13), the right rear upper end of the support base (11) is provided with a hole (14), the bottom wall in the cavity of the hole (14) is fixedly connected with a motor one (15), and the output end of the motor one (15) penetrates through the front wall in the cavity of the hole (14) and is fixedly connected with the rotating wheel of the conveying belt (13) on the same side through a shaft coupling.
3. A bottle shampoo filling structure according to claim 2, wherein: The limiting mechanism (3) comprises two support blocks (35) and a C-shaped frame (31), the middle right upper end and the front upper end of the support base (11) are fixedly connected with the two support blocks (35) respectively, the right front upper end of the support base (11) is fixedly connected with the C-shaped frame (31), the opposite surfaces of the two support blocks (35) are rotatably connected with a threaded rod (37), the front side and the rear side of the outer surface of the threaded rod (37) are threadedly connected with sliding blocks (36), the left ends of the two sliding blocks (36) are fixedly connected with limiting rods (34), the upper end of the inner surface of the C-shaped frame (31) is provided with a T-shaped groove (32), and the left side and the right side in the cavity of the T-shaped groove (32) are slidably connected with T-shaped blocks (33).
4. The bottle shampoo filling structure according to claim 3, characterized in that: The C type frame (31) is located on the left side of two support blocks (35), the left end of two limiting rods (34) is respectively fixedly connected with the right end of two T-shaped blocks (33) on the same side, and the front end of the threaded rod (37) penetrates the outer surface of the rear end of the support block (35) and extends to the outside.
5. The bottle shampoo filling structure according to claim 2, wherein: The filling mechanism (4) comprises an L-shaped plate (41) fixedly connected to the rear side of the middle of the upper end of the support seat (11), a sliding rod (46) is fixedly connected to the upper end of the inner surface of the support seat (11) at four corners, a plurality of sliding rods (46) are commonly connected with a sliding plate (45) in sliding mode on the outer surface, the filling head (44) is fixedly connected to the middle of the upper end of the sliding plate (45), the sensor (47) is fixedly connected to the left side of the middle of the lower end of the sliding plate (45), the upper end of the filling head (44) is fixedly connected with a hose (43), the upper end of the hose (43) penetrates the middle of the upper wall of the inner surface of the L-shaped plate (41) and extends to the outside, one end of the hose (43) away from the filling head (44) is fixedly connected to the upper end of the liquid storage tank (6), the air cylinder (42) is fixedly connected to the left side of the middle of the upper end of the L-shaped plate (41), and the output end of the air cylinder (42) penetrates the upper end of the L-shaped plate (41) and extends to the outside and is fixedly connected with the upper end of the sliding plate (45).
6. The bottle shampoo filling structure according to claim 5, wherein: The upper end of two rack (54) is fixedly connected to the lower end of the sliding plate (45), two sliding grooves (59) are located on the lower side of the same side rotating rod (53), the outer surface of two gear (55) on the side away from each other is connected with the outer surface of the rack (54) through the through hole (57), and the outer surface of two gear (56) is connected with the upper side of the outer surface of the same side rack (591) in meshing mode.