Telescopic yarn tension control device
By using a telescopic yarn tension control device to adjust the angle of the ceramic tube and the distance of the yarn baffle, the problem of poor yarn tension control in traditional warping machines is solved, achieving yarn tension uniformity and production stability, and reducing yarn breakage and defects.
Patent Information
- Application Number
- CN202423142393.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-19
AI Technical Summary
Traditional tension-plate warping machines suffer from problems in textile production, such as high yarn breakage rate, laborious operation, difficulty in adjusting the distance between the spindle feet and the yarn guide holes, and inability to effectively control yarn tension, leading to defects in braided yarn and issues with production quality and efficiency.
A telescopic yarn tension control device is adopted. By adjusting the angle of the ceramic tube and the distance between the yarn baffle and the yarn package, the yarn tension is adjusted. The yarn position is controlled by the ceramic eye and the limiter, which reduces the yarn movement range and false twist effect.
It effectively controls yarn tension, reduces yarn breakage and fly waste, simplifies operation, improves production quality and efficiency, and prevents small braided yarn problems.
Smart Images

Figure CN223522748U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of textile production technology, and specifically relates to a telescopic yarn tension control device for a tension sheet type warping machine. BACKGROUND
[0002] In the warping process of the textile production process, the traditional warping machine generally adopts a tension sheet type tension control and adjustment method, which controls the tension of the yarn during unwinding by adjusting the number of tension sheets, adjusting the distance between the yarn spindle foot and the guide hole. This tension control and adjustment method is prone to accumulate fly on the tension sheet, causing high channel resistance and high yarn breakage. Moreover, when adjusting the distance between the spindle foot and the guide hole according to the size of the cone yarn and the number of warp yarns, the chain wheel behind the creel needs to be rotated, which is relatively laborious to operate. Furthermore, during the production of strand yarn or strong twist yarn, small braided yarn problems are prone to occur when the joint is slowed down because the yarn twist is large and the tension is high. In summary, the control device of the tension sheet type has poor control over the yarn, cannot solve the small braided yarn defect, and has a great impact on the quality and efficiency of subsequent sizing and weaving production. SUMMARY
[0003] To overcome the shortcomings of the prior art, the present utility model aims to provide a telescopic yarn tension control device to facilitate the adjustment of the distance between the yarn spindle foot and the guide hole.
[0004] To achieve the above-mentioned purpose of the invention, the telescopic yarn tension control device of the present utility model places the cone yarn on the spindle of the first creel, fixes the first creel to the ground, passes the unwound yarn through the ceramic eye in the middle of the yarn blocking plate, winds it around the plurality of ceramic tubes, and then passes it through the position limiter to the warping machine head; the ceramic tubes are connected between the yarn blocking plate and the tension disc holder through the telescopic device.
[0005] Further, the two adjacent ceramic tubes of the telescopic device are hinged through a screw and a connecting rod, one end of the connecting rod at the front end is connected and fixed to the yarn blocking plate with a screw, and one end of the connecting rod at the tail end is connected and fixed to the base with a screw.
[0006] Further, the yarn blocking plate is connected to the base through the connecting rod.
[0007] Further, the base is fixed to the tension disc holder through a screw.
[0008] Further, the tension disc holder is connected to the second creel, and the second creel is fixed to the ground.
[0009] Further, the position limiter is fixed to the tension disc holder through a screw, and the position limiter is a U-shaped ceramic device with a gap of 1.5mm.
[0010] Compared with the prior art, the relative angle of the four ceramic tubes can be adjusted according to the thickness and rigidity of the yarn, the tension of the yarn is adjusted by changing the surrounding angle of the unwound yarn on the ceramic tube, the distance between the yarn blocking plate and the cheese yarn is adjusted, the size of the yarn loop during unwinding of the cheese yarn can also be changed, the tension of the yarn is changed, the warp tension control of the cheese yarn during unwinding is strengthened, the position of the yarn during unwinding can be effectively controlled by the ceramic eye and the positioner, the movement range of the yarn during unwinding is reduced, the false twisting effect on the yarn is reduced, and the defects such as small braids caused by excessive tension are prevented. Simple structure, convenient installation and adjustment, and greatly reduce the accumulation of flying flowers in the yarn channel. BRIEF DESCRIPTION OF DRAWINGS
[0011] In order to make the content of the utility model more easily and clearly understood, the utility model will be further described in detail below according to specific embodiments and in conjunction with the drawings, wherein:
[0012] Figure 1 It is the structure of the utility model shows the front view.
[0013] Figure 2 It is Figure 1 the tension device of the top view.
[0014] Figure 3 It is Figure 1 the left view of the positioner.
[0015] In the drawing: 1, creel one; 2, cheese yarn; 3, spindle; 4, yarn; 5, yarn blocking plate; 6, ceramic eye; 7, connecting rod; 8, screw; 9, ceramic tube; 10, base; 11, tension disc holder; 12, positioner; 13, creel two. DETAILED DESCRIPTION
[0016] In order to make the utility model more clearly, the utility model is described in detail below. It should be understood that the specific embodiments described herein are only used to explain the utility model, and are not used to limit the protection scope of the utility model.
[0017] As Figure 1 , Figure 2 , Figure 3 shown, the cheese yarn 2 of the telescopic yarn tension control device of the utility model is placed on the spindle 3 of the creel 1, the creel one 1 is fixed to the ground, the unwound yarn 4 passes through the guide hole in the middle of the yarn blocking plate 5, winds around the plurality of ceramic tubes 9, and reaches the warping machine head through the positioner 12. The guide hole is a 90mm diameter, 3mm thick acrylic round plate with a ceramic eye 6 in the center to reduce friction on the yarn 4. The ceramic tube 9 is connected between the yarn blocking plate 5 and the tension disc holder 11 through the telescopic device.
[0018] Preferably, the two adjacent ceramic tubes 9 of the telescopic device are hinged by screws 8 and connecting rods 7 to facilitate adjustment of the telescopic device, one end of the connecting rod 7 at the front end is connected with the yarn stop plate 5, and one end of the connecting rod 7 at the tail end is fixedly connected with the base 10. The four ceramic tubes 9 installed on the telescopic device can effectively reduce the wear of the telescopic device on the yarn 4.
[0019] Preferably, the yarn stop plate 5 is connected with the base 10 through the connecting rod 7; the base 10 is fixed on the tension disc holder 11 through screws; the tension disc holder 11 is connected with the second yarn rack 13, and the second yarn rack 13 is fixed on the ground.
[0020] Preferably, the stopper 12 is fixed on the tension disc holder 11 through screws, the stopper 12 is a U-shaped ceramic device with a gap of 1.5 mm, and the stopper 12 is a purchased part.
[0021] In the beaming production, the cheese 2 is placed on the spindle 3 of the yarn rack 1, the unwound yarn 4 passes through the ceramic eye 6 in the middle of the yarn stop plate 5, then passes around the four ceramic tubes 9, and then reaches the beaming machine head after passing through the stopper 12.
[0022] The telescopic yarn tension control device can adjust the relative angle of the four ceramic tubes 9 according to the thickness and rigidity of the yarn 4, adjust the tension of the yarn 4 by changing the surrounding angle of the unwound yarn 4 on the ceramic tube 4, and also change the size of the yarn loop of the yarn 4 when the cheese unwinds by adjusting the distance between the yarn stop plate 5 and the cheese 2, thereby changing the tension of the yarn 4. The ceramic eye 6 and the stopper 12 can effectively control the position of the yarn 4 when it is unwound, so that the yarn 4 reduces the amplitude of movement when it is unwound, reduces the false twist effect on the yarn 4, prevents the yarn 4 from being too large, and reduces the accumulation of flying hair in the yarn channel to a great extent.
[0023] The basic principle, main features and advantages of the telescopic yarn tension control device are shown and described above. It should be understood by those skilled in the art that the telescopic yarn tension control device is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principle of the telescopic yarn tension control device. Without departing from the spirit and scope of the telescopic yarn tension control device, the telescopic yarn tension control device can also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed telescopic yarn tension control device. The scope of protection of the telescopic yarn tension control device is defined by the appended claims and their equivalents.
Claims
1. A retractable yarn tension control device characterized by: The yarn (2) is placed on the spindle (3) of the creel (1), the creel (1) is fixed to the ground, the unwound yarn (4) passes through the ceramic eye (6) in the middle of the yarn stop plate (5), winds around a plurality of ceramic tubes (9), and reaches the beamer head through the position limiter (12); the ceramic tubes (9) are connected between the yarn stop plate (5) and the tension disc holder (11) through the telescopic device.
2. A retractable thread tension control device according to claim 1, wherein: The two adjacent ceramic tubes (9) of the telescopic device are hinged through a screw (8) and a connecting rod (7), one end of the connecting rod (7) at the front end is connected and fixed to the yarn stop plate (5) through a screw, and one end of the connecting rod (7) at the tail end is connected and fixed to the base (10) through a screw.
3. A retractable thread tension control device according to claim 1, wherein: The yarn stop plate (5) is connected to the base (10) through the connecting rod (7).
4. A retractable thread tension control device according to claim 3, wherein: The base (10) is fixed to the tension disc holder (11) through a screw.
5. A retractable thread tension control device according to claim 1, wherein: The tension disc holder (11) is connected to the second creel (13), and the second creel (13) is fixed to the ground.
6. A retractable thread tension control device according to claim 1, wherein: The position limiter (12) is fixed to the tension disc holder (11) through a screw, and the position limiter (12) is a U-shaped ceramic device with a gap of 1.5mm.