Cable immersion pressure resistance detection equipment
By designing an automated cable immersion withstand voltage testing device, the problem of low automation in existing equipment has been solved, achieving efficient and safe cable withstand voltage testing, and improving the accuracy of test results and operational safety.
Patent Information
- Application Number
- CN202422650853.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Existing cable immersion withstand voltage testing equipment has a low degree of automation, requires frequent manual intervention, leading to operational errors and safety hazards, and lacks sufficient data recording and analysis.
A cable immersion withstand voltage testing device was designed, comprising components such as a housing, control platform, water tank, rotary drive, clamp, and chuck. The device achieves automated testing through a control module, sets up a closed testing environment to reduce manual intervention, and is equipped with a dehumidification component to keep the device dry, while recording data in real time.
It enables efficient and accurate testing of different cable types, reduces safety hazards, improves the reliability and accuracy of test results, and ensures operational safety.
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Figure CN223526465U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a detection device especially relates to a cable water immersion pressure resistance detection equipment. BACKGROUND
[0002] The cable water immersion pressure resistance detection equipment is mainly used for evaluating the insulation performance and pressure resistance of the cable in the water immersion state, to ensure that the cable can operate safely and reliably in the humid or underwater environment. With the rapid development of power, transportation, construction and petrochemical industries, the use environment of the cable is increasingly complex, and the performance requirements of the cable are also increasingly high. Therefore, the research and application of the cable water immersion pressure resistance detection equipment are of great significance.
[0003] The cable water immersion pressure resistance experiment is to immerse a certain length of the insulation layer of the cable sample into water, and hold the conductor of the cable by the test fixture, apply a voltage of a certain multiple of the rated working voltage of the cable, and maintain for a period of time, to simulate the use scene of the cable in the humid or underwater environment, so as to check the reliability of the cable insulation layer. The conventional cable water immersion pressure resistance test equipment has low automation degree, and the combination of the liquid container and the detection instrument is used as experimental equipment. During the test, the equipment cannot be automatically adjusted, and the operator needs to manually set and adjust according to multiple steps when facing different types of cable detection. The test process needs to be frequently intervened, and manual operation is not only easy to cause operation errors due to human factors, affecting the accuracy of the test results, but also has deficiencies in data recording and analysis, and lacks necessary protection measures, which has great safety hazards. UTILITY MODEL CONTENTS
[0004] In order to overcome the shortcomings of the conventional cable water immersion pressure resistance test equipment, such as low automation degree, combination of liquid container and detection instrument as experimental equipment, inability of the equipment to automatically adjust during the test, need for the operator to manually set and adjust according to multiple steps when facing different types of cable detection, need for frequent intervention in the test process, manual operation easy to cause operation errors due to human factors, affecting the accuracy of the test results, deficiencies in data recording and analysis, and lack of necessary protection measures, and great safety hazards, the purpose is to provide a cable water immersion pressure resistance detection equipment which can be tested and monitored by an automatic control module and reduce manual intervention.
[0005] The utility model discloses a technical scheme is: a kind of cable water immersion pressure resistance detection equipment, including shell, control platform, apron, sink, water injection pipe, rotary drive part, pivot, mounting plate, wiring board, clamping seat one, cylinder, pressing plate, chuck one and lead column, shell front side is equipped with control platform, shell upper portion is rotationally equipped with apron, shell inner lower portion is equipped with sink, sink lower portion is equipped with water injection pipe, water injection pipe other end is from shell inside and outwardly worn, shell inner side right upper portion is rotationally equipped with pivot, shell rear side is equipped with rotary drive part, rotary drive part is connected with pivot rear portion, drives pivot to rotate, pivot is fixedly connected with mounting plate, one end of mounting plate is equipped with wiring board, and wiring board is equipped with multiple lead columns, and one side of mounting plate away from wiring board is equipped with clamping seat one in front and back symmetry, and mounting plate is equipped with cylinder in front and back symmetry, and the movable rod end portion between cylinder is connected with pressing plate, and two chuck one are matched with two clamping seat one respectively when the movable rod of cylinder is completely retracted, and the wire one end exposed by cable is clamped by chuck one and clamping seat two, and two clamping seat one are used to place fire wire and neutral wire in wire.
[0006] In one of the embodiments, it further comprises floating plate, guide rod, spring, clamping seat two and chuck two, the floating plate is slidably arranged on the pressing plate through the guide rod, the spring is wound outside the guide rod, and the two ends of the spring are connected with the guide rod and the floating plate respectively, the clamping seat two is symmetrically arranged on the mounting plate in front and back near the wiring board side, the floating plate is provided with two chuck two on the side facing the clamping seat two, and the two chuck two are matched with the two clamping seat two respectively.
[0007] In one of the embodiments, it further comprises transmission member and discharge rod, the transmission member is arranged on the end of the mounting plate away from the wiring board, the sliding block is arranged on the transmission member, and the discharge rod is mounted on the sliding block and moves in front and back directions on the transmission member.
[0008] In one of the embodiments, it further comprises detector, the detector is vertically arranged on the sink, and the detection needle of the detector extends downward into the lower part of the sink.
[0009] In one of the embodiments, it further comprises convex ring, guide seat, sliding rod and fixing block, the convex ring is arranged on the rear part of the pivot, the guide seat is fixedly arranged on the upper position of the rear side in the shell near the pivot, the sliding rod is slidably arranged in the guide seat, the guide groove is arranged on the upper part of the sliding rod, the fixing block is connected to the shell, and the fixing block is composed of a connecting block and a convex rod, the convex rod of the fixing block slides in the guide groove of the sliding rod, wherein, the convex ring contacts the lower end of the sliding rod during clockwise rotation, the sliding rod is lifted upward, the fixing block is pushed upward when the sliding rod is pushed upward, and the apron is further pushed to rotate upward and opened.
[0010] In one of the embodiments, the dehumidification assembly is further included, and the dehumidification assembly is installed on the left side of the shell, and the dehumidification air outlet of the dehumidification assembly penetrates into the shell and faces the sink side.
[0011] Beneficial effects are: the utility model discloses a preset program in control module, when testing different models of cable, according to the data of setting, automatically matching test condition, and in the test stage, can record and feedback data in real time, at the same time, setting the closed test instrument, separates the test cable and operating personnel when testing, reduces the security risk of working time.
[0012] The utility model discloses a wiring board, lead post and cable clamping part are set up, and the test cable is orderly wired and firmly fixed, avoids the entanglement or drop of cable when cable testing to cause the influence of cable pressure test.
[0013] The utility model discloses a dehumidification assembly, maintains the dry environment inside the equipment, helps to prevent the corrosion or short circuit of humid air to the internal components of equipment, thereby improving the stability of equipment, reduces the interference of humidity to test signal simultaneously, improves the reliability and precision of test. ACCURACY
[0014] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.
[0015] Figure 2 It is the three-dimensional structure schematic diagram of the utility model cover plate after opening.
[0016] Figure 3 It is the three-dimensional structure schematic diagram of the utility model test mechanism and auxiliary wire fixing mechanism etc.
[0017] Figure 4 It is the three-dimensional structure schematic diagram of the utility model test mechanism and auxiliary wire fixing mechanism etc.
[0018] Figure 5 It is the three-dimensional structure schematic diagram of the utility model sink, dehumidification assembly and detection instrument etc.
[0019] Figure 6 It is the sectional view of the utility model sink and water injection pipe etc.
[0020] Figure 7 It is the three-dimensional structure schematic diagram of the utility model cover opening mechanism.
[0021] In the attached diagram, the following are the reference numerals: 1-shell, 2-control platform, 3-cover plate, 4-water tank, 41-water injection pipe, 5-rotation drive component, 51-rotating shaft, 6-mounting plate, 60-wiring board, 61-clamp seat one, 62-cylinder, 63-pressure plate, 64-clamp head one, 65-lead post, 7-floating plate, 71-guide rod, 72-spring, 73-clamp seat two, 74-clamp head two, 8-transmission component, 81-discharge rod, 9-detector, 10-convex ring, 101-guide seat, 102-slide rod, 103-fixing block, 11-dehumidification assembly. Detailed Implementation
[0022] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0023] Example 1: A cable immersion withstand voltage testing device, such as... Figures 1-7 As shown, it includes a housing 1, which serves as an overall frame. A control platform 2 is configured on the front side of the housing 1. This platform integrates key components such as a control module, precision instruments, and an intuitive display screen, providing users with a convenient operating interface and real-time data monitoring.
[0024] The upper part of the housing 1 is designed with a rotatable cover plate 3. This design not only facilitates the daily maintenance and repair of the equipment, but also ensures the sealing during the test process, effectively isolating the test area from the external environment and enhancing the safety of operation. The lower part of the housing 1 is carefully designed with a water tank 4 to simulate the working state of the cable in a water immersion environment. The water injection pipe 41 at the bottom of the water tank 4 is cleverly inserted into the water tank and extends to the outside of the housing, which facilitates quick connection with external liquid supply equipment, realizes the precise injection and discharge of liquid in the water tank 4, and provides flexible and controllable water immersion conditions for testing.
[0025] A rotating shaft 51 is installed on the upper right side of the inner side of the housing 1. Its rear end is tightly connected to the rotating drive 5 on the rear side of the housing 1. This design allows the rotating shaft 51 to rotate smoothly under the drive of the rotating drive 5, thereby driving the mounting plate 6 fixed on it to change its angle. The rotating drive 51 drives the mounting plate 6 to rotate 90 degrees. Before the cable is placed, the mounting plate 6 and the wiring board 60 connected to it will be in a horizontal state. One end of the mounting plate 6 is provided with a wiring board 60. Multiple lead posts 65 arranged on it provide convenience for the cable arrangement and ensure the stable connection of the test circuit. When the wiring board 60 rotates 90 degrees counterclockwise, the wiring board 60 and the cable arranged on it will rotate into the water tank 4.
[0026] On the side of the mounting plate 6 away from the wiring plate 60, the clamping seat one 61 is arranged symmetrically in front and back, respectively used for stable placement of the live wire and the zero line in the cable, at the same time, the mounting plate is also symmetrically provided with the air cylinder 62, the movable rod end of which is connected through the pressing plate 63, the chuck one 64 arranged on the pressing plate 63 cooperates with the clamping seat one 61, when the movable rod of the air cylinder 62 is completely retracted, the chuck one 64 tightly matches with the clamping seat one 61, realizing the firm clamping of the exposed wire of the cable, ensuring the stability and safety of the cable in the test process.
[0027] Specifically, the device can automatically match the corresponding test conditions such as voltage, current and water immersion depth according to the test requirements of different types of cables through the preset intelligent program of the control module in the control platform 2, realizing the automation and precision of the test. In the test, the cable is rotated to the water tank 4 by rotating the driving part 5, in the test stage, the device can record and feedback the test data in real time, providing detailed test report for users, facilitating subsequent analysis and evaluation. The device not only realizes efficient and accurate test of different types of cables through its precise structure design and intelligent control system, but also effectively isolates the safety hazards in the test process through the setting of closed test environment, ensuring the safety of the operator, greatly improving the efficiency and quality of the test work.
[0028] Embodiment 2: on the basis of embodiment 1, as shown in Figures 2-4 The floating plate 7 is slidably connected to the pressing plate 63 through the guide rod 71, which makes the floating plate 7 freely move within a certain range while maintaining its stability, the spring 72 is wound outside the guide rod 71, the two ends of the spring are tightly connected with the guide rod 71 and the floating plate 7 respectively, providing continuous elastic support for the floating plate 7, the mounting plate 6 is additionally provided with the clamping seat two 73 symmetrically in front and back on the side close to the wiring plate 60, and the side of the floating plate 7 facing the clamping seat two 73 is equipped with two chuck two 74, which perfectly match with the clamping seat two 73, forming another stable cable clamping structure;
[0029] When the cable is placed on the clamping seat one 61 and the clamping seat two 73, the air cylinder 62 drives the pressing plate 63 and the floating plate 7 to approach the cable at the same time, until the chuck one 64 and the chuck two 74 firmly clamp the cable between the clamping seat one 61 and the clamping seat two 73 respectively, in this process, the elastic force of the spring 72 enables the floating plate 7 to make fine adjustment according to the actual diameter of the cable, ensuring the tightness and adaptability of the clamping, effectively avoiding the entanglement or falling off of the cable in the test process, thereby ensuring the accuracy and safety of the test.
[0030] In addition, as shown in Figures 3-4As shown, the utility model adds transmission part 8 and discharge rod 81, the transmission part 8 is arranged on the one end of mounting panel 6 away from wiring board 60, the slider equipped thereon can drive discharge rod 81 to move freely in the front and back direction, when discharge rod 81 moves to contact the cable conductor on the clamp seat 61, the discharge operation of cable can be realized, this design not only simplifies the test procedure, and improves the efficiency of test.
[0031] As shown in Figure 2 、 Figure 5 and Figure 6 , the utility model still sets up detection instrument 9 vertically on sink 4, for real time monitoring whether cable exists insulation failure, and detection needle of detection instrument 9 accurately extends into the lower part in sink 4, contacts the liquid in sink 4, to realize the real time monitoring of cable insulation performance, provides more comprehensive, accurate data support for test.
[0032] In a certain more optimal embodiment: the rear of the rotating shaft 51 is provided with a convex ring 10, the upper position of the rear side in the shell 1 close to the rotating shaft 51 is fixedly provided with a guide seat 101, the guide seat 101 is slidably installed with a slide rod 102, which ensures that the slide rod 102 can move stably in the vertical direction, and the slide rod 102 is provided with a guide groove, which provides a track for the sliding of the subsequent fixing block 103.
[0033] The shell 1 is also connected with the fixing block 103, which is composed of a connecting block and a convex rod, the convex rod of the fixing block 103 is embedded in the guide groove of the slide rod 102, forming a stable sliding connection, wherein the end of the convex ring 10 is provided with an inclined surface, which will first contact the lower end of the slide rod 102 during the clockwise rotation of the convex ring 10, and gradually lift it upward.
[0034] When the rotating drive 5 drives the rotating shaft 51 and the convex ring 10 to rotate clockwise, the convex ring 10 will contact the lower end of the slide rod 102 and generate a pushing force, causing the slide rod 102 to slide upward in the guide seat 101. With the upward pushing of the slide rod 102, the fixing block 103 is also pushed upward accordingly, and then drives the cover plate 3 to rotate upward through the connecting block. In this process, the convex rod of the fixing block 103 makes a circular motion with the opening of the cover plate 3, and the guide groove in the slide rod 102 leaves the space required for the upward movement and swinging action of the convex rod.
[0035] Through the cover opening mechanism, the mechanical linkage between the rotation of the rotating shaft 51 and the opening of the cover plate 3 is realized, without the need for additional power source or complex control mechanism, which simplifies the structure of the equipment and improves the convenience of operation. When the cable detection is completed, the cover plate 3 can be automatically opened by driving the rotating shaft 51 to rotate through the rotating drive 5.
[0036] In a certain preferred embodiment: as Figure 1 , Figure 2 and Figure 5 It also includes that the left side of the shell 1 is provided with a dehumidification assembly 11, and the dehumidification air inlet of the dehumidification assembly 11 penetrates into the shell 1 and faces the sink 4 side; When the device is working, the dehumidification assembly 11 will start, through the dehumidification mechanism inside, such as fan, condenser, etc., the humid air in the shell 1 is sucked into the dehumidification air inlet, and the dry air is discharged outside the shell after treatment, so that the humidity in the device is effectively reduced, thereby maintaining a relatively dry environment, which helps to prevent the corrosion or short circuit of the internal components caused by the humid air, thereby improving the stability of the device, and reducing the interference of the humidity on the cable test signal, improving the reliability and accuracy of the test.
[0037] The above embodiment is only a preferred embodiment of the present application, and is not intended to limit the scope of the present application. Therefore, any equivalent changes made in accordance with the content of the present application claims should be included within the scope of the present application claims.
Claims
1. A cable water immersion pressure resistance detection equipment, comprising a shell (1) and a control platform (2), the front side of the shell (1) is provided with the control platform (2); characterized in that It also includes a cover plate (3), a water tank (4), a water injection pipe (41), a rotary drive (5), a rotating shaft (51), a mounting plate (6), a wiring board (60), a clamping seat one (61), a cylinder (62), a pressing plate (63), a chuck one (64) and a lead column (65), the upper part of the shell (1) is rotatably provided with the cover plate (3), the lower part of the shell (1) is provided with the water tank (4), the lower part of the water tank (4) is provided with the water injection pipe (41), the other end of the water injection pipe (41) penetrates out of the shell (1), the upper right part of the inner side of the shell (1) is rotatably provided with the rotating shaft (51), the rear side of the shell (1) is provided with the rotary drive (5), the rotary drive (5) is connected with the rear part of the rotating shaft (51), drives the rotating shaft (51) to rotate, the rotating shaft (51) is fixedly connected with the mounting plate (6), one end of the mounting plate (6) is provided with the wiring board (60), a plurality of lead columns (65) are arranged on the wiring board (60), the mounting plate (6) is provided with the clamping seat one (61) on the side away from the wiring board (60) and symmetrical to the front and back, the mounting plate (6) is provided with the cylinder (62) and symmetrical to the front and back, the movable rod end portions of the cylinder (62) are connected with the pressing plate (63), two chuck one (64) are arranged on the side of the pressing plate (63) relative to the clamping seat one (61), when the movable rod of the cylinder (62) is completely retracted, the two chuck one (64) will be respectively matched with the two clamping seat one (61), the wire end of the cable exposed wire is clamped through the chuck one (64) and the clamping seat two (73), the two clamping seat one (61) are respectively used for placing the fire wire and the zero line in the wire of the cable.
2. The cable water immersion pressure resistance detection device according to claim 1, characterized in that: It also includes a floating plate (7), a guide rod (71), a spring (72), a clamping seat two (73) and a chuck two (74), the floating plate (7) is slidably arranged on the pressing plate (63) through the guide rod (71), the outer side of the guide rod (71) is wound with the spring (72), the two ends of the spring (72) are respectively connected with the guide rod (71) and the floating plate (7), the mounting plate (6) is provided with the clamping seat two (73) on the side close to the wiring board (60) and symmetrical to the front and back, the floating plate (7) is provided with two chuck two (74) on the side facing the clamping seat two (73), and the two chuck two (74) are respectively matched with the two clamping seat two (73).
3. The cable water immersion pressure resistance detection device according to claim 2, characterized in that: It also includes a transmission member (8) and a discharge rod (81), the transmission member (8) is arranged on the end of the mounting plate (6) away from the wiring board (60), the transmission member (8) is provided with a sliding block, the discharge rod (81) is installed on the sliding block, and the discharge rod (81) moves in the front and back directions on the transmission member (8) with the sliding block.
4. The cable water immersion pressure resistance detection device according to claim 3, characterized in that: It also includes a detector (9), the detector (9) is vertically arranged on the water tank (4), and the detection needle of the detector (9) extends downward into the lower part of the water tank (4).
5. The cable water immersion pressure resistance detection device according to claim 4, characterized in that: It further includes a convex ring (10), a guide seat (101), a sliding rod (102) and a fixed block (103), the rear of the rotating shaft (51) is provided with the convex ring (10), the inner rear side of the shell (1) is fixedly provided with the guide seat (101) near the upper position of the rotating shaft (51), the guide seat (101) is slidably provided with the sliding rod (102) inside, the upper part of the sliding rod (102) is provided with a guide groove, the shell (1) is connected with the fixed block (103), the fixed block (103) is composed of a connecting block and a convex rod, the convex rod of the fixed block (103) slides in the guide groove of the sliding rod (102), wherein, the convex ring (10) will contact the lower end of the sliding rod (102) in the process of rotating clockwise, and the sliding rod (102) is lifted up, when the sliding rod (102) is pushed upwards, the fixed block (103) is pushed upwards, and then the fixed block (103) pushes the cover plate (3) to rotate upwards and open.
6. The cable water immersion pressure resistance detection device according to claim 5, characterized in that: It further includes a dehumidification assembly (11), the left side of the shell (1) is mounted with the dehumidification assembly (11), the dehumidification air inlet of the dehumidification assembly (11) penetrates into the shell (1), and faces the sink (4) side.
Citation Information
Cited By
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