Preservative spraying machine
By designing a preservative spraying machine, a conveyor belt and roller brush structure are used to achieve uniform spraying on the surface of jujubes, solving the problems of quality and efficiency of manual spraying, and realizing mechanized high-efficiency spraying and solution recycling.
Patent Information
- Application Number
- CN202423166525.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Manually spraying preservatives onto the surface of jujubes cannot guarantee the quality and efficiency of the spraying process, resulting in uneven spraying and missed areas.
A preservative spraying machine was designed, including a feeding unit, a spraying unit, and a collection box. It uses a conveyor belt and roller brush structure to achieve quantitative spraying, combined with a nozzle for uniform spraying, and recovers excess solution through a water collection tank.
It improves spraying efficiency and quality, reduces waste, and achieves a mechanized, uniform spraying effect.
Smart Images

Figure CN223528844U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of preservative spraying technology, and in particular to a preservative spraying machine. Background Technology
[0002] After jujubes are harvested, in order to extend their shelf life, inhibit the growth of microorganisms, prevent rot and mold, and make their surface look shinier and more vibrant, jujube farmers spray a layer of preservative on their surface. The main component of the preservative is potassium sorbate. Because of its low toxicity, jujube preservatives are generally safe as long as they are used in accordance with the prescribed dosage, and therefore are widely used.
[0003] Currently, in order to save costs and ensure profits, jujube farmers use manual spraying when applying preservatives to their jujubes. In manual spraying, the prepared preservative solution is poured into a spray bottle, and then the spray is applied manually. However, this method cannot guarantee the quality of the spraying. The amount of preservative sprayed on the surface of the jujubes varies, and there may even be problems with missed spraying. In addition, the efficiency of manual spraying cannot be guaranteed, and it is not possible to maintain the same spraying efficiency for a long time.
[0004] Therefore, there is an urgent need for a preservative spraying machine that can replace manual labor in spraying preservatives, thereby improving spraying efficiency and ensuring spraying quality. Utility Model Content
[0005] To address the aforementioned technical problems, this utility model provides a preservative spraying machine, which solves the problems that current manual spraying of preservatives cannot guarantee the quality of spraying, the amount of preservative sprayed on the surface of jujubes varies, resulting in missed spraying and the inability to guarantee the efficiency of manual spraying, and the inability to maintain the same spraying efficiency for a long time.
[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0007] A preservative spraying machine includes a main body, a feeding unit, a spraying unit, a control console, and a collection box. The feeding unit includes a first support frame, a hopper at one end of the first support frame, a discharge port at the bottom of the hopper, a first conveyor belt located below the discharge port on the first support frame, and a first drive motor mounted on the first conveyor belt. The first conveyor belt achieves the weighted transport of materials under the drive of the first drive motor.
[0008] The spraying unit includes a second support frame, the second support frame is located at the material dropping end of the first conveyor belt and a second conveyor belt is provided, the second conveyor belt is equipped with a second drive motor, the second support frame is located above the second conveyor belt and a spraying frame is provided, the spraying frame is provided with at least one spray nozzle, and the second support frame is located at the material discharge end of the second conveyor belt and a material discharge hopper is provided.
[0009] The second support frame is provided with a first roller brush and a second roller brush at both ends of the second conveyor belt. The first roller brush is used to limit the rolling speed of the material on the second conveyor belt, and the second roller brush is used to prevent the material from jumping out of the collection box. The first roller brush and the second roller brush rotate in the same direction and opposite to the material movement direction.
[0010] Furthermore, the first and second roller brushes have the same structure, both including a roller, and the roller is provided with a plurality of flexible roller fingers.
[0011] Furthermore, the first conveyor belt is inclinedly mounted on the first support frame, and the first conveyor belt includes a body, with wavy skirts on both sides of the body, and a baffle for quantitatively dividing the material is provided between the two skirts of the body.
[0012] Furthermore, the second conveyor belt is inclined on the second support frame and is in the opposite direction to the first conveyor belt.
[0013] Furthermore, the second conveyor belt is provided with a liquid discharge hole, the diameter of which is smaller than the diameter of the material.
[0014] Furthermore, the hopper is generally conical, and a guide plate is inclined at the bottom of the hopper, and the length of the discharge port is less than the width of the first conveyor belt.
[0015] Furthermore, the inner bottom of the second support frame is provided with a water receiving trough, the length of which is equal to the length of the second conveyor belt, and a liquid outlet is provided on the water receiving trough, and a filter plate is provided on the liquid outlet.
[0016] Furthermore, the water receiving tank is generally conical, the liquid outlet is located at the lowest end of the water receiving tank, and a liquid collection tank is provided below the liquid outlet.
[0017] In summary, the beneficial technical effects of this utility model are as follows:
[0018] (1) The material in the hopper is quantitatively transported to the second conveyor belt by the first conveyor belt through the baffle. Under the restriction of the first roller brush, the material rolls evenly from one end of the second conveyor belt to the other end. During the rolling process, the preservative is evenly sprayed onto the surface of the material through the nozzle above the second conveyor belt to achieve mechanical spraying. Then the material falls into the collection box through the second roller brush. In this process, mechanical spraying replaces manual labor, which not only improves the efficiency of spraying, but also ensures the quality of spraying.
[0019] (2) The water tank and liquid collection box can be used to recycle the excess preservative solution during spraying, thus avoiding waste. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a structural diagram of the feeding unit;
[0022] Figure 3 yes Figure 2 A diagram from another angle;
[0023] Figure 4 This is a schematic diagram of the spraying unit;
[0024] Figure 5 yes Figure 4 A diagram from another angle.
[0025] Reference numerals: 1. Feeding unit; 2. Spraying unit; 3. Control console; 4. Collection box; 5. First support frame; 6. Second support frame; 7. First conveyor belt; 8. Second conveyor belt; 9. First drive motor; 10. Second drive motor; 11. Hopper; 12. Discharge port; 13. Guide plate; 14. Skirt; 15. Baffle; 16. Spraying frame; 17. Spray nozzle; 18. First roller brush; 19. Second roller brush; 20. Roller finger; 21. Liquid discharge hole; 22. Water receiving tank; 23. Filter plate; 24. Collection box; 25. Discharge hopper. Detailed Implementation
[0026] The present invention will now be described clearly and completely with reference to the embodiments.
[0027] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0028] In the description of the embodiments, unless otherwise expressly specified and limited, the terms "set," "connect," etc., should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or a connection through an intermediate medium, or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0029] See appendix Figure 1-5The image shows a preservative spraying machine, including a feeding unit 1, a spraying unit 2, a control console 3, and a collection box 4. The feeding unit 1 includes a first support frame 5, with a hopper 11 installed at one end of the first support frame 5. The hopper 11 is generally conical, and the bottom of the hopper 11 is provided with a discharge port 12 for material to pass through. The bottom of the hopper 11 is provided with a guide plate 13 at an incline, which is used to concentrate the material to the discharge port 12. A first conveyor belt 7 is provided at an incline on the first support frame 5. The first conveyor belt 7 is located below the discharge port 12 and is equipped with a first drive motor 9. The first conveyor belt 7 includes a body, and the two sides of the body are provided with wavy skirts 14. A baffle 15 is provided between the two skirts 14. During feeding, the first drive motor 9 drives the first conveyor belt 7 to move, and the first conveyor belt 7 uses the baffle 15 to achieve quantitative conveying of the material.
[0030] The spraying unit 2 includes a second support frame 6, on which a second conveyor belt 8 is inclinedly arranged, and a second drive motor 10 is mounted on the second conveyor belt 8. The direction of the second conveyor belt 8 is opposite to that of the first conveyor belt 7.
[0031] Furthermore, a spraying frame 16 is provided on the second support frame 6. Multiple spray nozzles 17 are installed on the side of the spraying frame 16 near the second conveyor belt 8. A water pump and a preservative solution tank are connected to the spray nozzles 17.
[0032] Furthermore, the second support frame 6 is provided with a discharge hopper 25 at the discharge end of the second conveyor belt 8, and its collection box 4 is located below the discharge hopper 25 on the second support frame 6.
[0033] During spraying, the material in the hopper 11 is transferred from the first conveyor belt 7 to the second conveyor belt 8. As the material moves on the second conveyor belt 8, the preservative is evenly sprayed onto the surface through the nozzle 17 above to achieve mechanical spraying. Then the material falls from the discharge hopper 25 into the collection box 4. In this process, mechanical spraying replaces manual labor, which not only improves the efficiency of spraying, but also ensures the quality of spraying.
[0034] Furthermore, to prevent materials from jumping off the second conveyor belt 8 due to excessive speed, a first roller brush 18 and a second roller brush 19 are respectively provided at both ends of the second support frame 6 on the second conveyor belt 8. The first roller brush 18 is used to limit the rolling speed of the material on the second conveyor belt 8, and the second roller brush 19 is used to prevent the material from jumping out of the collection box 4. The first roller brush 18 and the second roller brush 19 rotate in the same direction and opposite to the direction of material movement. When the material transitions from the first conveyor belt 7 to the second conveyor belt 8, the first roller brush 18 applies an opposite force to the material to reduce the speed of the material. At the same time, when the material is sprayed and concentrated towards the discharge hopper 25, the second roller brush 19 reduces the kinetic energy of the material to prevent the material from flying out from above the collection box 4 due to excessive speed. In order to ensure that the first roller brush 18 and the second roller brush 19 can maintain the same rotation speed, motors are provided on both the first roller brush 18 and the second roller brush 19 to achieve low-speed rotation under the control of the motors.
[0035] Furthermore, in order to reduce the waste of preservative solution, several drop holes 21 are provided on the second conveyor belt 8. The diameter of the drop holes 21 is smaller than the diameter of the material. At the same time, a conical water receiving trough 22 is provided at the inner bottom of the second support frame 6. The length of the water receiving trough 22 is equal to the length of the second conveyor belt 8. The lowest end of the water receiving trough 22 is provided with a liquid outlet. A filter plate 23 is provided on the liquid outlet. The second support frame 6 is provided with a liquid collection tank 24 below the liquid outlet. During spraying, excess preservative solution is recycled into the liquid collection tank 24 through the drop holes 21 on the second conveyor belt 8.
[0036] It should be noted that, in order to facilitate the control of the material feeding speed and spraying speed, the first drive motor 9, the second drive motor 10, and the motors set on the first roller brush 18 and the second roller brush 19 are all electrically connected to the control console 3.
[0037] It should be noted that the first roller brush 18 and the second roller brush 19 have the same structure, both including rollers. The rollers are provided with several flexible roller fingers 20. When the material is restricted, the flexible roller fingers 20 apply an opposite force to the material to achieve the purpose of reverse material feeding.
[0038] It should be noted that, in order to prevent materials from rolling off the second conveyor belt 8, skirts 14 are also provided on both sides of the second conveyor belt 8.
[0039] It should be noted that in this utility model, jujubes in the background art are uniformly described as materials.
[0040] In use, the harvested material is poured into the hopper 11, and then the first conveyor belt 7 is started through the control console 3. The material falls from the discharge port 12 onto the first conveyor belt 7 and is quantitatively conveyed under the action of the baffle 15. Then the material is transferred from the first conveyor belt 7 to the second conveyor belt 8. Then the material moves on the second conveyor belt 8 under the action of the first roller brush 18. During the movement, the preservative is evenly sprayed onto the surface of the material through the nozzle 17 above. Then the material falls into the collection box 4 through the second roller brush 19 and the discharge hopper 25.
[0041] The above description is only a preferred embodiment of the present utility model and is not intended to limit the scope of protection of the present utility model. Therefore, all equivalent changes made to the structure, shape and principle of the present utility model should be included within the scope of protection of the present utility model.
Claims
1. A preservative spraying machine, comprising a feeding unit (1), a spraying unit (2), a control console (3), and a collection bin (4), characterized in that: The feeding unit (1) includes a first support frame (5), one end of which is provided with a hopper (11), and the bottom of the hopper (11) is provided with a discharge port (12). The first support frame (5) is provided with a first conveyor belt (7) below the discharge port (12). The first conveyor belt (7) is equipped with a first drive motor (9), and the first conveyor belt (7) realizes the weighted transport of materials under the drive of the first drive motor (9). The spraying unit (2) includes a second support frame (6), the second support frame (6) is located at the material dropping end of the first conveyor belt (7) and is provided with a second conveyor belt (8), the second conveyor belt (8) is equipped with a second drive motor (10), the second support frame (6) is located above the second conveyor belt (8) and is provided with a spraying frame (16), the spraying frame (16) is provided with at least one nozzle (17), and the second support frame (6) is located at the material discharge end of the second conveyor belt (8) and is provided with a discharge hopper (25); The second support frame (6) is provided with a first roller brush (18) and a second roller brush (19) at both ends of the second conveyor belt (8). The first roller brush (18) is used to limit the rolling speed of the material on the second conveyor belt (8), and the second roller brush (19) is used to prevent the material from jumping out of the collection box (4). The first roller brush (18) and the second roller brush (19) rotate in the same direction and opposite to the direction of material movement.
2. The preservative spraying machine according to claim 1, characterized in that: The first roller brush (18) and the second roller brush (19) have the same structure, both including a roller, and the roller is provided with a plurality of flexible roller fingers (20).
3. The preservative spraying machine according to claim 1, characterized in that: The first conveyor belt (7) is inclinedly arranged on the first support frame (5), and the first conveyor belt (7) includes a body, the two sides of the body are provided with wavy skirts (14), and the body is provided with baffles (15) for quantitatively dividing materials between the two skirts (14).
4. A preservative spraying machine according to claim 1, characterized in that: The second conveyor belt (8) is inclined on the second support frame (6) and is in the opposite direction to the first conveyor belt (7).
5. A preservative spraying machine according to claim 1, characterized in that: The second conveyor belt (8) is provided with a liquid discharge hole (21), the diameter of which is smaller than the diameter of the material.
6. A preservative spraying machine according to claim 1, characterized in that: The hopper (11) is cone-shaped, and the bottom of the hopper (11) is inclined with a guide plate (13). The length of the outlet (12) is less than the width of the first conveyor belt (7).
7. A preservative spraying machine according to claim 1, characterized in that: The second support frame (6) has a water receiving trough (22) at its inner bottom. The length of the water receiving trough (22) is equal to the length of the second conveyor belt (8). The water receiving trough (22) has a liquid outlet, and the liquid outlet has a filter plate (23).
8. A preservative spraying machine according to claim 7, characterized in that: The water receiving tank (22) is generally conical, the liquid outlet is located at the lowest end of the water receiving tank (22), and a liquid collection tank (24) is provided below the liquid outlet.