Platform for automatically detecting printing quality of card paper

By designing an automatic inspection platform for paperboard printing quality, the automatic inspection and sorting of paperboard is achieved using an inspection unit and waste blowing nozzles. This solves the problem of low efficiency in manual inspection and improves the efficiency and accuracy of paperboard printing defect screening.

CN223530876UActive Publication Date: 2025-11-11HENAN JINMANGGUO PRINTING
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Patent Information

Application Number
CN202422356769.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-11-11
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

In existing technologies, the detection and screening of printing defects on cardboard relies on manual observation, which results in low efficiency, a high risk of missed detections, and a long processing time.

Method used

Design an automatic inspection platform for paperboard printing quality. The inspection department detects paperboard defects and uses a waste blowing nozzle to blow the defective paperboard to the waste conveyor belt, while qualified paperboard enters the qualified product conveyor belt. This achieves fully mechanized operation and reduces manual intervention.

Benefits of technology

It improves the efficiency of cardboard printing quality inspection and screening, ensures efficient rejection of defective products, and reduces the risk of human fatigue and missed inspections.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a paperboard printing quality automatic detection platform which comprises a paper receiving part, a detection part, a waste kicking part and a waste conveying part. The detection part is positioned at the conveying tail end of the paper receiving part; the waste kicking part is located at the conveying tail end of the detection part; the waste kicking part comprises a paperboard conveying belt, a qualified product conveying belt, a waste product conveying belt and a waste blowing nozzle; the paper jam conveying belt and the qualified product conveying belt are arranged in parallel, and the side, facing the qualified product conveying belt, of the paper jam conveying belt inclines towards the lower portion of the qualified product conveying The waste product conveying belt is located at the tail end of the inclined end of the paperboard conveying belt and located below the qualified product conveying belt. The waste blowing nozzle is arranged in a gap between the paperboard conveying belt and the qualified product conveying belt and is positioned above the paperboard conveying belt and the qualified product conveying belt; the waste conveying part is located at the tail end of the waste conveying belt. The automatic detection platform is high in detection and screening efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of paperboard inspection technology, and more specifically to an automatic paperboard printing quality inspection platform. Background Technology

[0002] After printing, some cardstock may have printing defects, such as smudges, missing prints, streaks, ink splatter, misregistration, incomplete hot stamping, wrinkles, scratches, uneven printing, missing varnish, and incomplete lamination. Cardstock with printing defects must be rejected.

[0003] Currently, paper cards with printing defects are removed by manual inspection. However, this method requires staff to stare at the paper cards for a long time, which can easily lead to fatigue and missed detections. Similarly, manually selecting defective paper cards is inefficient and time-consuming.

[0004] Therefore, developing an automated inspection platform for the printing quality of cardboard with high detection and screening efficiency is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0005] In view of this, the present invention provides an automatic detection platform for paperboard printing quality with high detection and screening efficiency.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An automatic inspection platform for paperboard printing quality includes:

[0008] Paper splicing section

[0009] The detection unit is located at the feeding end of the paper receiving unit;

[0010] The waste removal section is located at the conveying end of the detection section. The waste removal section includes: a paper conveyor belt, a qualified product conveyor belt, a waste product conveyor belt, and a waste blowing nozzle. The paper conveyor belt and the qualified product conveyor belt are arranged in parallel, with the side of the paper conveyor belt facing the qualified product conveyor belt inclined downwards. The waste product conveyor belt is located at the end of the inclined end of the paper conveyor belt and is located below the qualified product conveyor belt. The waste blowing nozzle is disposed in the gap between the paper conveyor belt and the qualified product conveyor belt, and is located above both the paper conveyor belt and the qualified product conveyor belt.

[0011] Waste conveying section, which is located at the end of the waste conveyor belt.

[0012] The beneficial effect of adopting the above technical solution is that, in this utility model, after the detection unit detects a defective paper jam, when the paper jam moves to the bottom of the waste blowing nozzle, the waste blowing nozzle will blow air to make the paper jam flip over, and then move along the inclined end of the paper jam conveyor belt to the waste conveyor belt, realizing the process of kicking away waste. The whole process is operated mechanically, which can save manual labor and improve work efficiency.

[0013] Preferably, the testing platform also includes a frame, and the paper receiving section, testing section, waste removal section, and waste conveying section are all connected to the frame.

[0014] Preferably, the detection unit includes: a detection camera and a detection housing. The detection housing is disposed outside the paper conveyor belt and connected to the frame; the detection camera is connected to the detection housing and located above the paper conveyor belt. The detection camera detects defects on the surface of the paper by taking pictures.

[0015] Preferably, a first pressure roller is provided at one end of the paper conveyor belt near the qualified product conveyor belt, and the first pressure roller is positioned above the paper conveyor belt. The first pressure roller can press the paper and move the paper forward with the paper conveyor belt.

[0016] Preferably, multiple first pressure rollers are arranged side by side, and each first pressure roller is rotatably connected to a first bracket, which is connected to the frame.

[0017] Preferably, multiple waste blowing nozzles are arranged side by side, and each waste blowing nozzle is connected to a second bracket, which is connected to the frame. Having multiple waste blowing nozzles facilitates the removal of defective paper jams at different locations.

[0018] Preferably, the waste conveying unit includes: a collection conveyor belt, a collection platform, and telescopic support legs; the collection conveyor belt is arranged perpendicularly to the waste conveyor belt and is located at the end of the waste conveyor belt; the waste conveying unit includes: a first waste conveyor belt and a second waste conveyor belt; the collection conveyor belt includes: a first collection conveyor belt and a second collection conveyor belt; the first collection conveyor belt is located at the end of the first waste conveyor belt, and the second collection conveyor belt is located at the end of the second waste conveyor belt; the telescopic support legs are disposed at the bottom of the first collection conveyor belt and the second collection conveyor belt.

[0019] Preferably, a first baffle is provided at the edge of the first collecting conveyor belt. The first baffle can limit the position of paper jam.

[0020] Preferably, a second baffle is provided above the second collecting conveyor belt, and the second baffle is connected to a telescopic rod, which is connected to the frame. The telescopic rod can adjust the position of the second baffle to facilitate limiting the position of paper jams.

[0021] Preferably, a second pressure roller is provided at the end of the first waste conveyor belt and the second waste conveyor belt, and the second pressure roller is rotatably connected to a second bracket, which is connected to the frame.

[0022] As can be seen from the above technical solution, compared with the prior art, this utility model discloses an automatic detection platform for cardboard printing quality, the beneficial effects of which are:

[0023] (1) In this utility model, the detection unit can detect defective cardboard and blow the defective cardboard into the waste conveyor belt through the waste blowing nozzle, so that the qualified cardboard enters the qualified product conveyor belt, thereby realizing the rejection of waste cardboard; the operation process is simple and efficient.

[0024] (2) The discarded waste paper is neatly arranged on the collection platform by the first waste conveyor belt, the second waste conveyor belt, the first collection conveyor belt and the second collection conveyor belt, so that the staff can collect the waste. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0026] Figure 1 A schematic diagram of the structure of the testing platform provided by this utility model;

[0027] Figure 2 A schematic diagram of the waste removal section and waste conveying section provided by this utility model;

[0028] Figure 3 Provided by this utility model Figure 2 Enlarged view of the structure at point A in the middle;

[0029] Figure 4 Internal cross-sectional view of the waste removal section and waste conveying section provided by this utility model.

[0030] In the figure,

[0031] 1-Paper splice;

[0032] 2-Testing Department;

[0033] 21-Inspect the outer casing;

[0034] 3-Kick the waste department;

[0035] 31-Paper conveyor belt; 32-Qualified product conveyor belt;

[0036] 33-Scrap conveyor belt;

[0037] 331 - First waste conveyor belt; 332 - Second waste conveyor belt;

[0038] 34- Waste blowing nozzle; 35- First pressure roller; 36- First support; 37- Second support;

[0039] 4- Waste Conveying Department;

[0040] 41-Collection platform; 42-Telescopic support leg; 43-First collection conveyor belt; 44-Second collection conveyor belt; 45-First baffle; 46-Second baffle; 47-Telescopic rod; 48-Second pressure roller; 49-Third support;

[0041] 5-Rack. Detailed Implementation

[0042] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0043] This utility model embodiment discloses an automatic inspection platform for cardboard printing quality, including:

[0044] Paper splice 1,

[0045] Detection unit 2 is located at the end of the paper receiving unit 1;

[0046] Waste removal section 3 is located at the end of the conveying section 2. Waste removal section 3 includes: a paper conveyor belt 31, a qualified product conveyor belt 32, a waste product conveyor belt 33, and a waste blowing nozzle 34. The paper conveyor belt 31 and the qualified product conveyor belt 32 are arranged in parallel, with the side of the paper conveyor belt 31 facing the qualified product conveyor belt 32 inclined downwards. The waste product conveyor belt 33 is located at the end of the inclined end of the paper conveyor belt 31 and is located below the qualified product conveyor belt 32. The waste blowing nozzle 34 is disposed in the gap between the paper conveyor belt 31 and the qualified product conveyor belt 32 and is located above the paper conveyor belt 31 and the qualified product conveyor belt 32.

[0047] Waste conveying unit 4 is located at the end of waste conveyor belt 33.

[0048] To further optimize the above technical solution, the testing platform is also equipped with a controller. The testing camera, paper jam conveyor belt 31, qualified product conveyor belt 32, waste product conveyor belt 33, waste blowing nozzle 34, and collection conveyor belt are all connected to the controller.

[0049] To further optimize the above technical solution, the testing platform also includes a frame 5, and the paper receiving section 1, the testing section 2, the waste removal section 3, and the waste conveying section 4 are all connected to the frame 5.

[0050] To further optimize the above technical solution, the detection unit 2 includes: a detection camera and a detection housing 21. The detection housing 21 is covered outside the paper conveyor belt 31 and connected to the frame 5. The detection camera is connected to the detection housing 21 and is located above the paper conveyor belt 31.

[0051] To further optimize the above technical solution, a first pressure roller 35 is provided at one end of the paper conveyor belt 31 near the qualified product conveyor belt 32, and the first pressure roller 35 is located above the paper conveyor belt 31.

[0052] To further optimize the above technical solution, multiple first pressure rollers 35 are arranged side by side, and the first pressure rollers 35 are rotatably connected to the first bracket 36, which is connected to the frame 5.

[0053] To further optimize the above technical solution, multiple waste blowing nozzles 34 are arranged side by side. Each waste blowing nozzle 34 is connected to a second bracket 37, which is connected to the frame 5. A regulating valve is also installed at each waste blowing nozzle 34, allowing manual adjustment of the airflow. The waste blowing nozzles 34 are connected to an external air supply device via pipelines.

[0054] To further optimize the above technical solution, the waste conveying unit 4 includes: a collection conveyor belt, a collection platform 41, and a telescopic support leg 42; the collection conveyor belt is arranged perpendicularly to the waste conveyor belt 33 and is located at the end of the waste conveyor belt 33; the waste conveying unit 33 includes: a first waste conveyor belt 331 and a second waste conveyor belt 332; the collection conveyor belt includes: a first collection conveyor belt 43 and a second collection conveyor belt 44; the first collection conveyor belt 43 is located at the end of the first waste conveyor belt 331, and the second collection conveyor belt 44 is located at the end of the second waste conveyor belt 332; the telescopic support leg 42 is disposed at the bottom of the first collection conveyor belt 43 and the second collection conveyor belt 44. The telescopic support leg 42 facilitates adjustment of the height of the first collection conveyor belt 43 and the second collection conveyor belt 44.

[0055] To further optimize the above technical solution, a first baffle 45 is provided at the edge of the first collecting conveyor belt 43.

[0056] To further optimize the above technical solution, a second baffle 46 is installed above the second collecting conveyor belt 44. The second baffle 46 is connected to a telescopic rod 47, which is connected to the frame 5. The width of the second collecting conveyor belt 44 is wider than that of the first collecting conveyor belt 43. The width defined by the first baffle 45 and the second baffle 46 is the width of a cardboard piece. This ensures that the cardboard pieces on the first collecting conveyor belt 43 and the second collecting conveyor belt 44 can be neatly arranged and transported, forming a fish-scale pattern on the collection platform 41, making it convenient for workers to collect them.

[0057] To further optimize the above technical solution, a second pressure roller 48 is provided at the end of the first waste conveyor belt 331 and the second waste conveyor belt 332. The second pressure roller 48 is rotatably connected to a second support 49, and the second support 49 is connected to the frame 5.

[0058] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.

[0059] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An automatic inspection platform for cardboard printing quality, characterized in that, include: Paper splicing section (1). The detection unit (2) is located at the end of the paper receiving unit (1); The waste removal section (3) is located at the conveying end of the detection section (2). The waste removal section (3) includes: a paper conveyor belt (31), a qualified product conveyor belt (32), a waste product conveyor belt (33), and a waste blowing nozzle (34). The paper conveyor belt (31) and the qualified product conveyor belt (32) are arranged in parallel. The paper conveyor belt (31) is inclined downwards towards the qualified product conveyor belt (32) on the side facing the qualified product conveyor belt (32). The waste product conveyor belt (33) is located at the end of the inclined end of the paper conveyor belt (31) and is located below the qualified product conveyor belt (32). The waste blowing nozzle (34) is located in the gap between the paper conveyor belt (31) and the qualified product conveyor belt (32) and is located above the paper conveyor belt (31) and the qualified product conveyor belt (32). Waste conveying section (4), which is located at the end of the waste conveyor belt (33).

2. The automatic inspection platform for cardboard printing quality according to claim 1, characterized in that, The testing platform also includes a frame (5), and the paper receiving part (1), the testing part (2), the waste removal part (3) and the waste conveying part (4) are all connected to the frame (5).

3. The automatic inspection platform for paperboard printing quality according to claim 2, characterized in that, The detection unit (2) includes a detection camera and a detection housing (21). The detection housing (21) covers the outside of the paper conveyor belt (31) and is connected to the frame (5). The detection camera is connected to the detection housing (21) and is located above the paper conveyor belt (31).

4. The automatic inspection platform for cardboard printing quality according to claim 2, characterized in that, The paper conveyor belt (31) is provided with a first pressure roller (35) at one end near the qualified product conveyor belt (32), and the first pressure roller (35) is located above the paper conveyor belt (31).

5. The automatic inspection platform for cardboard printing quality according to claim 4, characterized in that, Multiple first pressure rollers (35) are arranged side by side. The first pressure rollers (35) are rotatably connected to a first bracket (36), and the first bracket (36) is connected to the frame (5).

6. The automatic inspection platform for cardboard printing quality according to claim 5, characterized in that, Multiple waste blowing nozzles (34) are arranged side by side, and each waste blowing nozzle (34) is connected to a second bracket (37), which is connected to the frame (5).

7. The automatic inspection platform for cardboard printing quality according to claim 2, characterized in that, The waste conveying unit (4) includes: a collection conveyor belt, a collection platform (41), and a telescopic support leg (42); the collection conveyor belt is arranged perpendicularly to the waste conveyor belt (33) and is located at the end of the waste conveyor belt (33); the waste conveyor belt (33) includes: a first waste conveyor belt (331) and a second waste conveyor belt (332); the collection conveyor belt includes: a first collection conveyor belt (43) and a second collection conveyor belt (44); the first collection conveyor belt (43) is located at the end of the first waste conveyor belt (331), and the second collection conveyor belt (44) is located at the end of the second waste conveyor belt (332); the telescopic support leg (42) is disposed at the bottom of the first collection conveyor belt (43) and the second collection conveyor belt (44).

8. The automatic inspection platform for cardboard printing quality according to claim 7, characterized in that, A first baffle (45) is provided at the edge of the first collecting conveyor belt (43).

9. The automatic inspection platform for cardboard printing quality according to claim 8, characterized in that, A second baffle (46) is provided above the second collecting conveyor belt (44), and a telescopic rod (47) is connected to the second baffle (46). The telescopic rod (47) is connected to the frame (5).

10. The automatic inspection platform for cardboard printing quality according to claim 9, characterized in that, The first waste conveyor belt (331) and the second waste conveyor belt (332) are provided with a second pressure roller (48) at their ends. The second pressure roller (48) is rotatably connected to a third support (49), which is connected to the frame (5).