Micro-nano level finishing deburring equipment integrated with fluid high-frequency vibration technology

Abstract

The utility model provides micro-nano level finishing deburring equipment integrated with a fluid high-frequency vibration technology. The micro-nano level finishing deburring equipment comprises a workbench; a conveying assembly is arranged on the upper side of the workbench, a plurality of high-pressure deburring machines are arranged on the upper side of the workbench, a mounting box is arranged on the lower side of the workbench, a backflow pipe is arranged between the workbench and the mounting box, a filtering box is fixedly connected to the inner wall of the mounting box, a cylindrical shell is arranged on the lower side of the filtering box, and a connecting pipe is arranged between the filtering box and the cylindrical shell. A recycling mechanism is arranged in the cylindrical shell, and a filter plate is arranged on the inner wall of the filter box. By arranging the driving mechanism and the recycling mechanism, under the action of the driving mechanism, a driving shaft is driven to rotate through transmission of a driving wheel and a driven wheel, the driving shaft rotates to drive a magnetic suction cup to rotate, the magnetic suction cup adsorbs metal powder in waste liquid, and then the metal powder adsorbed on the magnetic suction cup is collected and recycled through a scraper. The waste liquid is recycled after being filtered, so that the waste of water resources is reduced.

Description

Technical Field

[0001] This utility model relates to the field of precision manufacturing technology, and in particular to a micro-nano level finishing and deburring device integrating high-frequency fluid vibration technology. Background Technology

[0002] In the field of precision manufacturing, the surface quality and edge integrity of workpieces are crucial to product performance and reliability. Traditional deburring and surface finishing methods, such as manual grinding, chemical etching, and mechanical polishing, often fall short of the high-precision machining requirements of workpieces. Micro-nano level finishing and deburring equipment integrating high-frequency fluid vibration technology combines fluid dynamics and high-frequency vibration. By generating high-frequency vibrations in a fluid medium, abrasive particles perform micro-cutting and grinding on the workpiece surface, thereby achieving deburring and surface finishing.

[0003] After deburring operations are performed using micro-nano level finishing and deburring equipment with integrated fluid high-frequency vibration technology, wastewater containing metal powder and other impurities is generated. This wastewater needs to be properly treated before it can be discharged, which increases additional treatment costs. In addition, due to the metal powder and impurities in the wastewater, water resources cannot be recycled, which further increases production costs. Utility Model Content

[0004] In view of the shortcomings of the prior art described above, the purpose of this invention is to provide a micro-nano level finishing and deburring device integrating high-frequency fluid vibration technology, which has the advantages of wastewater treatment and reuse, and reducing water waste.

[0005] To achieve the above and other related objectives, the present invention provides the following technical solution:

[0006] A micro-nano level finishing and deburring device integrating high-frequency fluid vibration technology includes: a worktable; a conveying assembly is provided on the upper side of the worktable, multiple high-pressure deburring machines are mounted on the upper side of the worktable, a mounting box is provided on the lower side of the worktable, a return pipe is installed between the worktable and the mounting box, a filter box is fixedly connected to the inner wall of the mounting box, a cylindrical shell is installed on the lower side of the filter box, a connecting pipe is installed between the filter box and the cylindrical shell, a recovery mechanism is provided inside the cylindrical shell, a filter plate is installed on the inner wall of the filter box, a protective shell is installed on one side of the filter box, a drive mechanism that cooperates with the recovery mechanism is provided on the inner wall of the protective shell, a high-pressure pump is installed on one side of the mounting box, and a conveying pipe is fixedly connected to the output end of the high-pressure pump.

[0007] To achieve the above technical solution, a drive mechanism and a recycling mechanism are set up. Under the action of the drive mechanism, the drive shaft is driven to rotate through the transmission of the active wheel and the driven wheel. The rotation of the drive shaft drives the magnetic chuck to rotate, so that the magnetic chuck adsorbs the metal powder in the waste liquid. Then, the metal powder adsorbed on the magnetic chuck is collected and recycled by the scraper, so that the waste liquid can be recycled after filtration, reducing the waste of water resources.

[0008] In one embodiment of this utility model, the two ends of the return pipe are connected to the workbench and the mounting box, respectively; the two ends of the connecting pipe are connected to the filter box and the cylindrical shell, respectively; and the upper end of the conveying pipe is connected to the lower side of the workbench.

[0009] The above technical solution involves using a delivery pipe to transport the filtered liquid, thereby reducing water waste.

[0010] In one embodiment of the present invention, the recycling mechanism includes a drive shaft rotatably fitted on the inner wall of a cylindrical shell, a magnetic chuck mounted on the drive shaft, a drain groove opened on the lower side of the cylindrical shell, a baffle fixedly connected to the lower side of the inner wall of the cylindrical shell, a chip removal bend fixedly connected to the lower side of the cylindrical shell, and a scraper mounted on the lower side of the inner wall of the cylindrical shell.

[0011] In one embodiment of this utility model, the scraper cooperates with the magnetic chuck, and one end of the chip removal bend extends to one side of the mounting box.

[0012] To achieve the above technical solution, the recycling mechanism is designed to facilitate the adsorption and cleaning of metal dust in the waste liquid, which is then discharged and collected through the chip removal bend for recycling.

[0013] In one embodiment of the present invention, the driving mechanism includes a rotating shaft rotatably fitted on one side of the mounting box, two striking blocks mounted on the rotating shaft, a drive motor mounted on one side of the protective shell, a driving wheel mounted on one end of the rotating shaft, and a driven wheel fixedly connected to one end of the drive shaft.

[0014] In one embodiment of this utility model, the output end of the drive motor is fixedly connected to one end of the rotating shaft, and the driving wheel and the driven wheel are connected by a belt tensioning connection.

[0015] To achieve the above technical solution, the drive mechanism, under the action of the driving wheel and the driven wheel, can make the rotating shaft and the drive shaft rotate simultaneously, reducing energy consumption.

[0016] In one embodiment of the present invention, a multi-stage filter element is detachably connected to one side of the mounting box, and a placement plate is installed on one side of the mounting box.

[0017] To achieve the above technical solution, multi-stage filter cartridges are used to filter waste liquid, ensuring that the filtered waste liquid meets usage requirements.

[0018] In one embodiment of the present invention, an installation plate is fixedly connected to one side of the installation box, a collection box is provided on the upper side of the installation plate, a dovetail groove is provided on the upper side of the installation plate, a dovetail block that slides and fits on the inner wall of the dovetail groove is fixedly connected to the lower side of the collection box, and a slag discharge pipe that cooperates with the collection box is fixedly connected to one side of the filter box.

[0019] To achieve the above technical solution, the dovetail groove and dovetail block are used to limit the installation of the collection box, increase the stability of the collection box installation, and facilitate the quick disassembly and replacement of the collection box.

[0020] By adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art. Of course, any product implementing the present invention does not necessarily need to achieve all of the following advantages at the same time:

[0021] This utility model provides a micro-nano level finishing and deburring device integrating high-frequency fluid vibration technology, comprising: a worktable; a conveying assembly is provided on the upper side of the worktable, multiple high-pressure deburring machines are mounted on the upper side of the worktable, a mounting box is provided on the lower side of the worktable, a return pipe is installed between the worktable and the mounting box, a filter box is fixedly connected to the inner wall of the mounting box, a cylindrical shell is installed on the lower side of the filter box, a connecting pipe is installed between the filter box and the cylindrical shell, a recovery mechanism is provided inside the cylindrical shell, a filter plate is installed on the inner wall of the filter box, a protective shell is installed on one side of the filter box, a drive mechanism that cooperates with the recovery mechanism is provided on the inner wall of the protective shell, a high-pressure pump is installed on one side of the mounting box, and a conveying pipe is fixedly connected to the output end of the high-pressure pump. By setting up a drive mechanism and a recycling mechanism, the drive mechanism drives the drive shaft to rotate through the transmission of the drive wheel and the driven wheel. The rotation of the drive shaft drives the magnetic chuck to rotate, so that the magnetic chuck adsorbs the metal powder in the waste liquid. Then, the scraper collects and recycles the metal powder adsorbed on the magnetic chuck, so that the waste liquid can be recycled after filtration, reducing the waste of water resources.

[0022] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0023] The accompanying drawings described below are merely some embodiments. Those skilled in the art can obtain other drawings based on these drawings without any creative effort. In the drawings:

[0024] Figure 1 This is a three-dimensional structural diagram of an embodiment of the present utility model;

[0025] Figure 2 This is a rear view structural diagram of an embodiment of the present utility model;

[0026] Figure 3This is a schematic cross-sectional view of the mounting box according to an embodiment of the present invention;

[0027] Figure 4 This is a schematic diagram of the drive mechanism structure according to an embodiment of the present invention;

[0028] Figure 5 This is a schematic cross-sectional view of the filter box and cylindrical shell according to an embodiment of the present invention;

[0029] Figure 6 This utility model Figure 5 Enlarged structural diagram at point A in the middle.

[0030] The attached diagram lists the components represented by each number as follows:

[0031] 1. Workbench; 2. Conveying assembly; 3. High-pressure deburring machine; 4. Mounting box; 5. Return pipe; 6. Filter box; 7. Cylindrical shell; 8. Connecting pipe; 9. Recovery mechanism; 91. Drive shaft; 92. Magnetic chuck; 93. Leakage tank; 94. Baffle; 95. Chip removal bend; 96. Scraper; 10. Filter plate; 11. Protective shell; 12. Drive mechanism; 121. Rotating shaft; 122. Striking block; 123. Drive motor; 124. Drive wheel; 125. Driven wheel; 13. High-pressure pump; 14. Conveying pipe; 15. Multi-stage filter element; 16. Placement plate; 17. Mounting plate; 18. Collection box; 19. Dovetail groove; 20. Dovetail block; 21. Slag discharge pipe. Detailed Implementation

[0032] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0033] Please see Figure 1-6 It should be understood that the structures, proportions, sizes, etc., illustrated in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and are not intended to limit the scope of this invention. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, without affecting the effectiveness and purpose of this invention, should still fall within the scope of the disclosed technical content. Furthermore, the terms "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and not intended to limit the scope of this invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of this invention.

[0034] Please see Figure 1 , Figure 4-5This utility model provides a micro-nano level finishing and deburring device integrating high-frequency fluid vibration technology, including: a workbench 1; the workbench 1 is equipped with a waste liquid pipe, combined with... Figure 2-3 The upper side of the workbench 1 is provided with a conveying assembly 2, and multiple high-pressure deburring machines 3 are installed on the upper side of the workbench 1. The lower side of the workbench 1 is provided with an installation box 4. A return pipe 5 is installed between the workbench 1 and the installation box 4. The upper end of the return pipe 5 is connected to the waste liquid pipe. A filter box 6 is fixedly connected to the inner wall of the installation box 4 so that the waste liquid is collected and flows into the filter box 6 from the return pipe 5.

[0035] Specifically, in combination Figure 3-6 A cylindrical shell 7 is installed on the lower side of the filter box 6, and a connecting pipe 8 is installed between the filter box 6 and the cylindrical shell 7. The connecting pipe 8 is used to transport waste liquid. A recycling mechanism 9 is installed inside the cylindrical shell 7. A filter plate 10 is installed on the inner wall of the filter box 6. A protective shell 11 is installed on one side of the filter box 6. A drive mechanism 12 that cooperates with the recycling mechanism 9 is installed on the inner wall of the protective shell 11. A high-pressure pump 13 is installed on one side of the mounting box 4. The high-pressure pump 13 can transport the filtered liquid, reuse water resources, and reduce water waste.

[0036] Specifically, in combination Figure 1-3 The output end of the high-pressure pump 13 is fixedly connected to the conveying pipe 14. The two ends of the return pipe 5 are respectively connected to the workbench 1 and the mounting box 4. The two ends of the connecting pipe 8 are respectively connected to the filter box 6 and the cylindrical shell 7. The upper end of the conveying pipe 14 is connected to the lower side of the workbench 1. The bottom side of the mounting box 4 is detachably connected to the multi-stage filter element 15. One side of the mounting box 4 is equipped with a placement plate 16. The other side of the mounting box 4 is fixedly connected to the mounting plate 17. The upper side of the mounting plate 17 is provided with a collection box 18. The upper side of the mounting plate 17 is provided with a dovetail groove 19. The lower side of the collection box 18 is fixedly connected to a dovetail block 20 that slides on the inner wall of the dovetail groove 19. The side of the filter box 6 is fixedly connected to a slag discharge pipe 21 that cooperates with the collection box 18.

[0037] Please see Figure 4-6The recycling mechanism 9 includes a drive shaft 91 rotatably fitted to the inner wall of a cylindrical shell 7. A magnetic chuck 92 is mounted on the drive shaft 91. The magnetic chuck 92 is used to adsorb and collect metal dust, removing metal dust from the waste liquid. A leakage groove 93 is provided on the lower side of the cylindrical shell 7. A baffle 94 is fixedly connected to the lower side of the inner wall of the cylindrical shell 7. The baffle 94 is used to guide the liquid and prevent it from being discharged from the chip removal bend 95. A chip removal bend 95 is fixedly connected to the lower side of the cylindrical shell 7. A scraper 96 is mounted on the lower side of the inner wall of the cylindrical shell 7. The scraper 96 cooperates with the magnetic chuck 92. One end of the chip removal bend 95 extends... On one side of the mounting box 4, the drive mechanism 12 includes a rotating shaft 121 rotatably fitted on one side of the mounting box 4. Two striking blocks 122 are mounted on the rotating shaft 121. The striking blocks 122 are used to strike the lower side of the filter plate 10, causing the filter plate 10 to vibrate and causing impurities to slide off the filter plate 10. A drive motor 123 is mounted on one side of the protective shell 11. A drive wheel 124 is mounted on one end of the rotating shaft 121. A driven wheel 125 is fixedly connected to one end of the drive shaft 91. The output end of the drive motor 123 is fixedly connected to one end of the rotating shaft 121. The drive wheel 124 and the driven wheel 125 are connected by a belt tensioning connection.

[0038] Specifically, during use, the workpiece to be deburred is placed on the conveying assembly 2. Under the action of the high-pressure deburring machine 3, the conveying assembly 2 is deburred. The liquid generated during processing flows back to the filter box 6 through the return pipe 5. Impurities in the waste liquid are filtered by the filter plate 10 and then conveyed to the cylindrical shell 7 through the connecting pipe 8. Under the action of the drive motor 123, the rotating shaft 121 is driven to rotate. The rotation of the rotating shaft 121 drives the striking block 122 to rotate and strike the lower side of the filter plate 10, causing the filter plate 10 to vibrate. This facilitates the conveying of impurities on the filter plate 10. The impurities are then conveyed to the collection box 18 through the slag discharge pipe 21. When there are many impurities in the collection box 18 and it needs to be cleaned, the collection box 18 can be pulled apart from the mounting plate 17. After separation, the collection box 18 can be reinstalled by connecting the dovetail groove 19 and the dovetail block 20. After impurities are removed, the waste liquid enters the drive shaft 91. As the shaft 121 rotates, the drive shaft 91 rotates along with it through the drive wheel 124 and driven wheel 125. The rotation of the drive shaft 91 drives the magnetic chuck 92 to rotate, and the magnetic chuck 92 adsorbs the metal dust in the waste liquid. When the magnetic chuck 92 rotates, it comes into contact with the scraper 96. Under the action of the scraper 96, the metal dust adsorbed on the magnetic chuck 92 is cleaned, and the cleaned metal dust is discharged through the chip removal bend 95. A collection device is placed on the placement plate 16 to collect and recycle the metal dust. The baffle 94 prevents the waste liquid from being discharged through the chip removal bend 95. After the impurities and metal dust in the waste liquid are removed, it is filtered through the multi-stage filter element 15 and then transported by the high-pressure pump 13 to reuse the qualified waste liquid, thus saving water resources.

[0039] This invention provides a micro-nano level finishing and deburring device integrating high-frequency fluid vibration technology, which has the advantages of wastewater treatment and reuse and reduced water waste compared with traditional methods.

[0040] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A micro-nano level finishing and deburring device integrating high-frequency fluid vibration technology, characterized in that, include: Workbench; A conveying assembly is installed on the upper side of the workbench, and multiple high-pressure deburring machines are mounted on the upper side of the workbench. A mounting box is installed on the lower side of the workbench, and a return pipe is installed between the workbench and the mounting box. A filter box is fixedly connected to the inner wall of the mounting box, and a cylindrical shell is installed on the lower side of the filter box. A connecting pipe is installed between the filter box and the cylindrical shell, and a recycling mechanism is installed inside the cylindrical shell. Filter plates are installed on the inner wall of the filter box, and a protective shell is installed on one side of the filter box. A drive mechanism that cooperates with the recycling mechanism is installed on the inner wall of the protective shell. A high-pressure pump is installed on one side of the mounting box, and a conveying pipe is fixedly connected to the output end of the high-pressure pump.

2. The micro-nano level finishing and deburring equipment integrating high-frequency fluid vibration technology according to claim 1, characterized in that, The two ends of the return pipe are connected to the workbench and the mounting box, respectively. The two ends of the connecting pipe are connected to the filter box and the cylindrical shell, respectively. The upper end of the conveying pipe is connected to the lower side of the workbench.

3. The micro-nano level finishing and deburring equipment integrating high-frequency fluid vibration technology according to claim 1, characterized in that, The recycling mechanism includes a drive shaft that rotates and fits on the inner wall of a cylindrical shell, a magnetic chuck mounted on the drive shaft, a drain groove on the lower side of the cylindrical shell, a baffle fixedly connected to the lower side of the inner wall of the cylindrical shell, a chip removal bend fixedly connected to the lower side of the cylindrical shell, and a scraper mounted on the lower side of the inner wall of the cylindrical shell.

4. The micro-nano level finishing and deburring equipment integrating high-frequency fluid vibration technology according to claim 3, characterized in that, The scraper works in conjunction with the magnetic chuck, and one end of the chip removal bend extends to one side of the mounting box.

5. The micro-nano level finishing and deburring equipment integrating high-frequency fluid vibration technology according to claim 3, characterized in that, The drive mechanism includes a rotating shaft that is rotatably fitted on one side of the mounting box, two striking blocks mounted on the rotating shaft, a drive motor mounted on one side of the protective shell, a drive wheel mounted on one end of the rotating shaft, and a driven wheel fixedly connected to one end of the drive shaft.

6. The micro-nano level finishing and deburring equipment integrating high-frequency fluid vibration technology according to claim 5, characterized in that, The output end of the drive motor is fixedly connected to one end of the rotating shaft, and the driving wheel and the driven wheel are connected by a belt tensioning connection.

7. The micro-nano level finishing and deburring equipment integrating high-frequency fluid vibration technology according to claim 1, characterized in that, The bottom of the installation box is detachably connected to a multi-stage filter element, and a placement plate is installed on one side of the installation box.

8. The micro-nano level finishing and deburring equipment integrating high-frequency fluid vibration technology according to claim 7, characterized in that, An installation plate is fixedly connected to the other side of the installation box. A collection box is set on the upper side of the installation plate. A dovetail groove is opened on the upper side of the installation plate. A dovetail block that slides and fits on the inner wall of the dovetail groove is fixedly connected to the lower side of the collection box. A slag discharge pipe that matches the collection box is fixedly connected to one side of the filter box.

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