Structure capable of achieving rapid feeding and discharging assembly
By designing a three-axis motion assembly and a clamping assembly, rapid loading, unloading, and assembly of automotive lenses were achieved, solving the problems of low efficiency and poor precision in existing technologies, and improving production efficiency and compatibility.
Patent Information
- Application Number
- CN202423087259.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Currently, automotive lenses rely on manual operation for loading and unloading, which results in long cycles, low efficiency, unstable quality, high labor intensity for workers, poor precision in loading, unloading, and assembly, and incompatibility with multiple lens models.
It adopts a three-axis motion component, an R-axis component and a clamping component. It achieves high-precision and fast XYZ three-axis motion through servo motors and linear modules. Combined with the high-precision rotation of the R-axis and the rubber-coated pressure head design of the gripper cylinder, it can achieve rapid loading and unloading.
It improves the efficiency and accuracy of loading and unloading, reduces operation time, lowers labor intensity, and is compatible with the rapid assembly of multiple lenses.
Smart Images

Figure CN223534389U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive electronics technology, specifically a structure that enables rapid loading and unloading assembly. Background Technology
[0002] Automotive lenses are onboard cameras used to monitor the left and right sides of a vehicle. They are mainly used to assist in safe driving. During the production of automotive lenses, loading and unloading operations are required. Currently, the loading and unloading of automotive lenses mainly rely on manual operation, which is time-consuming, inefficient, and of unstable quality. It also requires heavy manual labor. Moreover, the current loading, unloading and assembly processes have poor precision, slow cycle time, and are not compatible with multiple lens models. Utility Model Content
[0003] The purpose of this utility model is to provide a structure that enables rapid loading and unloading assembly, in order to solve the problems mentioned in the background art, such as the manual operation of loading and unloading lenses, long cycle time, low efficiency, unstable quality, heavy labor intensity, poor loading and unloading and assembly accuracy, slow pace, and incompatibility with multiple lens types.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a structure capable of rapid loading and unloading assembly, comprising a three-axis motion assembly, wherein an R-axis assembly is connected to the surface of the three-axis motion assembly, the R-axis assembly being used to drive the product to rotate; the R-axis assembly includes a carrier frame, a servo motor, a fixed plate, and an extension cylinder, wherein the servo motor is mounted on the surface of the carrier frame, and the fixed plate is mounted on the output end of the servo motor, and the extension cylinder is fixed on the surface of the fixed plate; the output end of the R-axis assembly is connected to a clamping assembly, the clamping assembly being used to clamp the product.
[0005] Preferably, the three-axis motion assembly includes an X-axis linear module, a support frame, a Y-axis linear module, and a Z-axis linear module, with the sliding end of the X-axis linear module fixed to the support frame.
[0006] Preferably, a Y-axis linear module is fixed to the surface of the support frame, and a Z-axis linear module is installed on the sliding end of the Y-axis linear module, and the sliding end of the Z-axis linear module is fixedly connected to the surface of the carrier frame.
[0007] Preferably, the clamping assembly includes a mounting frame, a slide cylinder, a connecting plate, and a gripper cylinder, with the mounting frame fixedly connected to the output end of the extension cylinder.
[0008] Preferably, two sets of slide cylinders are fixed on the surface of the mounting bracket, and a connecting plate is installed at the output end of the slide cylinder.
[0009] Preferably, a gripper cylinder is fixedly connected to the surface of the connecting plate. The gripper cylinder is used for gripping the product, and a rubber-coated pressure head is glued and fixed to the gripper part of the gripper cylinder.
[0010] Compared with existing technologies, the beneficial effects of this utility model are as follows: This structure, which enables rapid loading and unloading assembly, is achieved by setting up a three-axis motion component, an R-axis component, and a clamping component. In implementation, the three-axis motion component drives the R-axis component to achieve three-axis motion, and during this motion, the R-axis component achieves rotational motion. Subsequently, the clamping component clamps or releases the lens product under test, achieving rapid loading and unloading. This utility model, by setting up a three-axis motion component, uses three sets of servo motors to drive a linear module for high-precision, rapid XYZ three-axis motion. By setting up the R-axis component, a servo motor and end-face reducer are used to achieve high-precision, rapid rotation of the R-axis. Furthermore, the R-axis component incorporates an extension cylinder to reduce the X-axis travel and movement time, achieving space reduction and high cycle time. This utility model also uses a clamping component with two sets of sliding table cylinders to separate loading and unloading operations, achieving high cycle time. The design of a gripper cylinder with a rubber-coated pressure head allows for compatibility with five different lens types. Attached Figure Description
[0011] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0012] Figure 2 This is a schematic diagram of the main appearance structure of this utility model;
[0013] Figure 3 This is a schematic diagram of the separated structure of this utility model;
[0014] Figure 4 This is a schematic diagram of the partial explosion structure of this utility model.
[0015] In the diagram: 1. Three-axis motion assembly; 11. X-axis linear module; 12. Support frame; 13. Y-axis linear module; 14. Z-axis linear module; 2. R-axis assembly; 21. Carrier frame; 22. Servo motor; 23. Fixing plate; 24. Extension cylinder; 3. Clamping assembly; 31. Mounting frame; 32. Slide table cylinder; 33. Connecting plate; 34. Gripper cylinder. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.
[0017] This utility model provides a structure that enables rapid material loading and unloading assembly, as shown in the following example. Figure 1 as well as Figure 3 As shown, the device includes a three-axis motion assembly 1, which includes an X-axis linear module 11, a support frame 12, a Y-axis linear module 13, and a Z-axis linear module 14. The sliding end of the X-axis linear module 11 is fixed to the support frame 12. An R-axis assembly 2 is connected to the surface of the three-axis motion assembly 1. The R-axis assembly 2 is used to drive the product to rotate. The surface of the support frame 12 is fixed to the Y-axis linear module 13, and the sliding end of the Y-axis linear module 13 is equipped with the Z-axis linear module 14.
[0018] During implementation, the X-axis linear module 11 drives the support frame 12 to move along the X-axis, and the Y-axis linear module 13 on the surface of the support frame 12 drives the Z-axis linear module 14 to move along the Y-axis.
[0019] Furthermore, such as Figure 3 as well as Figure 4 As shown, the R-axis assembly 2 includes a carrier 21, a servo motor 22, a fixing plate 23, and an extension cylinder 24. The sliding end of the Z-axis linear module 14 is fixedly connected to the surface of the carrier 21. The servo motor 22 is mounted on the surface of the carrier 21, and the output end of the servo motor 22 is mounted on the fixing plate 23 through an end face reducer. The extension cylinder 24 is fixed on the surface of the fixing plate 23.
[0020] During implementation, the Z-axis linear module 14 drives the servo motor 22 on the surface of the carrier 21 to achieve Z-axis movement. During the movement, the servo motor 22 drives the fixed plate 23 and the extension cylinder 24 to drive the clamping assembly 3 to achieve R-axis rotation.
[0021] Furthermore, such as Figure 2 as well as Figure 4As shown, the output end of the R-axis assembly 2 is connected to the clamping assembly 3, which is used for clamping the product. The clamping assembly 3 includes a mounting frame 31, a slide cylinder 32, a connecting plate 33, and a gripper cylinder 34. The mounting frame 31 is fixed to the output end of the extension cylinder 24. Two sets of slide cylinders 32 are fixed on the surface of the mounting frame 31, and the output end of the slide cylinder 32 is mounted with the connecting plate 33. The surface of the connecting plate 33 is fixedly connected with the gripper cylinder 34, which is used for clamping the product. The gripper part of the gripper cylinder 34 is glued and fixed with a rubber-coated pressure head.
[0022] During implementation, the gripper cylinder 34 automatically grips or releases materials. During the gripping and releasing process, the sliding table cylinder 32 on the surface of the mounting frame 31 can directly drive the gripper cylinder 34 on the surface of the connecting plate 33 to achieve lifting and lowering.
[0023] Working principle: When in use, the three-axis motion component 1 drives the R-axis component 2 to achieve three-axis motion. During the motion, the R-axis component 2 is used to achieve rotational motion. Then, the clamping component 3 clamps or releases the lens product to be tested, realizing rapid loading and unloading.
[0024] In specific implementation, the X-axis linear module 11 drives the support frame 12 to move along the X-axis, the Y-axis linear module 13 on the surface of the support frame 12 drives the Z-axis linear module 14 to move along the Y-axis, and the Z-axis linear module 14 drives the servo motor 22 on the surface of the carrier 21 to achieve Z-axis movement. During the movement, the servo motor 22 drives the fixed plate 23 and the extension cylinder 24 to drive the clamping assembly 3 to achieve R-axis rotation. When rotating, the extension cylinder 24 drives the clamping assembly 3 to directly extend or retract. Then, the gripper cylinder 34 automatically clamps or releases the material. When clamping or releasing the material, the sliding cylinder 32 on the surface of the mounting frame 31 can directly drive the gripper cylinder 34 on the surface of the connecting plate 33 to achieve lifting and lowering. Therefore, the setting of the extension cylinder 24 and the sliding cylinder 32 can avoid secondary movement of the X-axis linear module 11 and the Z-axis linear module 14, thereby improving the clamping and releasing speed.
[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A structure capable of rapid loading and unloading assembly, comprising a three-axis motion assembly (1), characterized in that: The surface of the three-axis motion assembly (1) is connected to an R-axis assembly (2), which is used to drive the product to rotate. The R-axis assembly (2) includes a carrier (21), a servo motor (22), a fixing plate (23), and an extension cylinder (24). The surface of the carrier (21) is equipped with a servo motor (22), and the output end of the servo motor (22) is equipped with a fixing plate (23). The surface of the fixing plate (23) is fixed with an extension cylinder (24). The output end of the R-axis assembly (2) is connected to a clamping assembly (3), which is used to clamp the product.
2. The structure according to claim 1 that enables rapid material loading and unloading assembly, characterized in that: The three-axis motion assembly (1) includes an X-axis linear module (11), a support frame (12), a Y-axis linear module (13), and a Z-axis linear module (14). The sliding end of the X-axis linear module (11) is fixed with the support frame (12).
3. The structure according to claim 2 that enables rapid loading and unloading assembly, characterized in that: The surface of the support frame (12) is fixed with a Y-axis linear module (13), and a Z-axis linear module (14) is installed on the sliding end of the Y-axis linear module (13), and the sliding end of the Z-axis linear module (14) is fixedly connected to the surface of the carrier frame (21).
4. The structure according to claim 1 that enables rapid material loading and unloading assembly, characterized in that: The clamping assembly (3) includes a mounting frame (31), a slide cylinder (32), a connecting plate (33), and a gripper cylinder (34). The mounting frame (31) is fixed to the output end of the extension cylinder (24).
5. The structure according to claim 4 that enables rapid loading and unloading assembly, characterized in that: Two sets of slide cylinders (32) are fixed on the surface of the mounting bracket (31), and a connecting plate (33) is installed at the output end of the slide cylinder (32).
6. The structure according to claim 5 that enables rapid loading and unloading assembly, characterized in that: A gripper cylinder (34) is fixedly connected to the surface of the connecting plate (33). The gripper cylinder (34) is used to grip the product, and a rubber-coated pressure head is glued to the gripper part of the gripper cylinder (34).