Salt spray testing machine with storage rack

By using a dual-head motor-driven rotating rod and clamping ring assembly to flip the object in the salt spray test chamber, and combining it with a stirring assembly to stir the salt solution, the problems of uneven contact between the object and salt solution sedimentation are solved, achieving higher detection accuracy and uniformity.

CN223538732UActive Publication Date: 2025-11-11HUNAN WULI ENGINEERING INSPECTION CO LTD
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Patent Information

Application Number
CN202423006055.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-11
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

In existing salt spray testing machines, uneven contact between the object and the atomized environment during testing leads to insufficient uniformity and accuracy of test results. Furthermore, salt precipitation may occur when the salt solution is still, affecting the accuracy of the test.

Method used

The rotating rod and clamping ring assembly driven by a dual-head motor are used to flip and fix the objects. The salt solution is stirred in the shelf by the stirring assembly to ensure uniform salt distribution. The atomizing assembly is used to achieve uniform atomization.

Benefits of technology

It improves the accuracy and atomization effect of salt spray testing, prevents salt precipitation, ensures consistent solution concentration, and enhances the uniformity and precision of detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a salt spray testing machine with a storage rack, and relates to the technical field of salt spray testing machines. The device comprises a box body, a storage rack is arranged on the lower side of the inner wall of the box body, a fixing plate is arranged on the upper side of the storage rack, a rotating rod is rotationally matched with one side of the fixing plate, a first clamping ring is arranged on one side of the rotating rod, a driving box is arranged on one side of the storage rack, and a double-end motor is arranged on one side of the inner wall of the driving box. And the upper end of the double-head motor is fixedly connected with a first driving bevel gear. According to the utility model, through the arrangement of the double-end motor, the first clamping ring and the tightening assembly, an object can be clamped through the first clamping ring and the tightening assembly, and then the double-end motor is started to drive the rotating rod and the first clamping ring to rotate, so that the object needing to be tested after being fixed is turned over; therefore, the surfaces of different parts can be uniformly eroded by salt mist, and the accuracy of atomization testing is improved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of salt spray test chambers, specifically, it relates to a salt spray test chamber with a shelf. Background Technology

[0002] The existing salt spray test chamber is a device used to test the salt spray corrosion resistance of materials and their protective layers. It simulates the salt spray corrosion environment of a marine climate to test the corrosion performance of various materials such as electrical equipment and metal products.

[0003] Chinese patent application CN202420260778.5 discloses a salt spray testing machine with a self-cleaning mechanism. It includes an outer shell and a shelf installed inside the shell. A second water pipe is located at the lower end of the outer shell, with a sealing ring on the right side and a spray head at the upper end. A chamber cover is installed on the upper side of the outer shell, with a limit strip on the lower side and a handheld bracket on the upper side. The machine also includes a salt water tank located inside the shelf, with a water pump at the lower end. A first water pipe is connected to the left side of the water pump, and an atomizing component is installed at the left end of the first water pipe. A first drain outlet is located on the right side of the outer shell. This prior art allows for the replacement of damaged atomizing components after use and enables the cleaning of the inner wall of the device, making it less susceptible to salt spray corrosion and exhibiting good adaptability.

[0004] However, the aforementioned existing technologies still have shortcomings in practical use and need improvement. Typical existing technologies usually require placing the object to be tested on the upper side of a shelf, and then using an atomizing component to atomize the salt water to simulate the environment. Direct placement can easily cause the part in contact with the shelf to not fully contact the atomized environment, thus affecting the uniformity of the test results. Furthermore, if the salt solution is in a relatively static state, the salt in the solution may gradually precipitate, especially when the solution concentration is high or the temperature is low, leading to deviations in the subsequent atomization simulation and affecting the accuracy of the detection. In view of these issues, this utility model is proposed. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a salt spray test machine with a shelf.

[0006] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows:

[0007] A salt spray test chamber with a shelf includes a housing, a shelf is provided on the lower side of the inner wall of the housing, a fixed plate is provided on the upper side of the shelf, a rotating rod is rotatably engaged on one side of the fixed plate, a first clamping ring is provided on one side of the rotating rod, a drive box is provided on one side of the shelf, a double-headed motor is provided on one side of the inner wall of the drive box, a first driving bevel gear is fixedly connected to the upper end of the double-headed motor, and a first driven bevel gear that engages with the first driving bevel gear is fixedly connected to one end of the rotating rod.

[0008] The upper side of the shelf is equipped with a tightening component that cooperates with the first clamping ring, the inner wall of the shelf is equipped with a stirring component that cooperates with the dual-head motor, and the lower side of the inner wall of the box is equipped with an atomizing component.

[0009] Optionally, the tightening assembly includes a slotted plate fixedly connected to the upper side of the shelf, a lead screw rotatably engaged with one side of the inner wall of the slotted plate, a tightening plate threaded onto the lead screw and slidingly engaged with the slotted plate, and a tightening ring rotatably engaged with one side of the tightening plate.

[0010] Optionally, the stirring assembly includes a stirring rod rotatably fitted on the upper side of the inner wall of the shelf, a stirring blade fixedly connected to the stirring rod, a worm gear fixedly connected to the stirring rod, a worm rotatably fitted on one side of the shelf and meshing with the worm gear, a second driven gear fixedly connected to the worm and located on the inner wall of the drive box, and a second driving gear fixedly connected to the lower end of the dual-head motor and meshing with the second driven gear.

[0011] Optionally, the atomizing assembly includes two liquid pumps fixedly connected to the lower side of the inner wall of the box, L-shaped tubes fixedly connected to the output ends of the two liquid pumps, and atomizing nozzles fixedly connected to the near ends of the two L-shaped tubes. The input end of the liquid pumps extends into the interior of the shelf through a pipe.

[0012] Optionally, an observation opening is provided on one side of the shelf, and a transparent glass is fixedly connected to the inner wall of the observation opening.

[0013] Optionally, a water inlet is provided on one side of the shelf, and a protective plug is provided on the inner wall of the water inlet.

[0014] Optionally, multiple support legs are fixedly connected to the lower side of the housing, and anti-slip pads are fixedly connected to the lower side of the multiple support legs.

[0015] By adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art. Of course, any product implementing the present invention does not necessarily need to achieve all of the following advantages at the same time:

[0016] 1. This utility model, by setting up a dual-head motor, a first clamping ring, and a tightening component, can clamp the object through the first clamping ring and the tightening component. Then, the dual-head motor is started to drive the rotating rod and the first clamping ring to rotate, thereby flipping the fixed object to be tested, so that the surfaces of different parts can be uniformly corroded by salt spray, improving the accuracy of atomization testing.

[0017] 2. This utility model, by setting up a dual-head motor and a stirring component, enables the dual-head motor to drive the salt solution inside the shelf while the stirring component stirs the solution, making the salt more evenly distributed in the water, ensuring a consistent solution concentration, reducing static sedimentation, and improving the atomization effect. All components inside this decoration are made of corrosion-resistant materials and are regularly maintained.

[0018] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0019] The accompanying drawings described below are merely some embodiments. Those skilled in the art can obtain other drawings based on these drawings without any creative effort. In the drawings:

[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure of an embodiment of the present utility model;

[0021] Figure 2 This is a three-dimensional cross-sectional structural diagram of an embodiment of the present invention;

[0022] Figure 3 This is an embodiment of the present utility model. Figure 2 Enlarged structural diagram at point A in the middle;

[0023] Figure 4 This is a three-dimensional structural diagram of a tightening component according to an embodiment of the present invention;

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 1. Housing; 2. Shelf; 3. Fixing plate; 4. Rotating rod; 5. First clamping ring; 6. Drive box; 7. Dual-head motor; 8. First driving bevel gear; 9. First driven bevel gear; 10. Tightening assembly; 101. Empty slot plate; 102. Lead screw; 103. Tightening plate; 104. Tightening ring; 11. Stirring assembly; 111. Stirring rod; 112. Stirring blade; 113. Worm gear; 114. Worm; 115. Second driven gear; 116. Second driving gear; 12. Atomizing assembly; 121. Liquid pump; 122. L-shaped tube; 123. Atomizing nozzle; 13. Observation port; 14. Transparent glass; 15. Water inlet; 16. Protective plug; 17. Support leg; 18. Anti-slip mat.

[0026] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation

[0027] The present invention will now be described in further detail with reference to the accompanying drawings.

[0028] Please see Figure 1-4 As shown, this embodiment provides a salt spray test chamber with a shelf, including a housing 1. A shelf 2 is provided on the lower side of the inner wall of the housing 1. The shelf 2 is a housing with a space for storing salt solution inside. A fixing plate 3 is provided on the upper side of the shelf 2. A rotating rod 4 is rotatably connected to one side of the fixing plate 3. A first clamping ring 5 is provided on one side of the rotating rod 4. A drive box 6 is provided on one side of the shelf 2. A double-headed motor 7 is provided on one side of the inner wall of the drive box 6. A first driving bevel gear 8 is fixedly connected to the upper end of the double-headed motor 7. A first driven bevel gear 9 that cooperates with the first driving bevel gear 8 is fixedly connected to one end of the rotating rod 4.

[0029] Please see Figure 1 Multiple support legs 17 are fixedly connected to the lower side of the box body 1, and anti-slip pads 18 are fixedly connected to the lower side of the multiple support legs 17. The support legs 17 are used to support the weight of the whole, and the anti-slip pads 18 can increase the stability when placed.

[0030] Please see Figure 1 The shelf 2 has an observation opening 13 on one side. A transparent glass 14 is fixedly connected to the inner wall of the observation opening 13. The capacity of the shelf 2 can be observed through the observation opening 13 via the transparent glass 14.

[0031] Please see Figure 1 A water inlet 15 is provided on one side of the shelf 2. A protective plug 16 is provided on the inner wall of the water inlet 15. Salt water can be added to the inside of the shelf 2 in a measured amount through the water inlet 15. The protective plug 16 can protect the water inlet 15 when it is not in use.

[0032] The upper side of the shelf 2 is provided with a tightening component 10 that cooperates with the first clamping ring 5, the inner wall of the shelf 2 is provided with a stirring component 11 that cooperates with the double-head motor 7, and the lower side of the inner wall of the box 1 is provided with an atomizing component 12.

[0033] Please see Figure 2 The tightening assembly 10 includes a slotted plate 101 fixedly connected to the upper side of the shelf 2, a lead screw 102 rotatably engaged with one side of the inner wall of the slotted plate 101, a tightening plate 103 threadedly engaged with the lead screw 102 and slidably engaged with the slotted plate 101, and a tightening ring 104 rotatably engaged with one side of the tightening plate 103. By rotating the lead screw 102, the tightening plate 103 can be pushed to move in the direction of the rotating rod 4 to tighten and fix both ends of the object. The tightening can be achieved by rotating the first clamping ring 5, which can rotate the tightened item. The tightening ring 104 will rotate on the tightening plate 103 without causing any impact.

[0034] Please see Figure 2 and Figure 3 The stirring assembly 11 includes a stirring rod 111 rotatably fitted on the upper side of the inner wall of the shelf 2, a stirring blade 112 fixedly connected to the stirring rod 111, a worm gear 113 fixedly connected to the stirring rod 111, a worm 114 rotatably fitted on one side of the shelf 2 and meshing with the worm gear 113, a second driven gear 115 fixedly connected to the worm 114 and located on the inner wall of the drive box 6, and a second driving gear 116 fixedly connected to the lower end of the dual-head motor 7 and meshing with the second driven gear 115. When the dual-head motor 7 rotates, the second driving gear 116 drives the second driven gear 115 to rotate, thereby rotating the worm 114 and the worm gear 113, which in turn causes the stirring rod 111 to drive the stirring blade 112 to rotate and stir the liquid inside the shelf 2, reducing the occurrence of sedimentation.

[0035] Please see Figure 1 and Figure 2 The atomizing component 12 includes two liquid pumps 121 fixedly connected to the lower side of the inner wall of the housing 1, L-shaped tubes 122 fixedly connected to the output ends of the two liquid pumps 121, and atomizing nozzles 123 fixedly connected to the near ends of the two L-shaped tubes 122. The input end of the liquid pumps 121 extends into the interior of the shelf 2 through a pipe. Liquid is drawn from the shelf 2 by the liquid pumps 121 and injected into the atomizing nozzles 123 through the L-shaped tubes 122. The salt water can be atomized by the atomizing nozzles 123.

[0036] The implementation principle of a salt spray tester with a shelf in this application embodiment is as follows: When in use, a certain amount of salt water is first injected into the inside of the shelf 2, then the box 1 is opened, and the hardware to be tested is placed between the first clamping ring 5 and the tightening ring 104. The screw 102 rotates in the empty slot plate 101, pushing the tightening plate 103 and the tightening ring 104 to move, so that the two ends of the test can be clamped.

[0037] Then, the brine is drawn from the inside of the shelf 2 by the pump 121 and injected into the atomizing nozzle 123. The brine is atomized in the chamber 1 and comes into contact with the test item to achieve the test. During the test, the first active bevel gear 8 is rotated by starting the dual-head motor 7. The first active bevel gear 8 then drives the rotating rod 4 and the first clamping ring 5 to rotate, which can flip the clamped item so that different parts of the surface can be uniformly corroded by the salt spray, thus improving the accuracy of the atomization test.

[0038] While the dual-head motor 7 rotates, it drives the second driving gear 116 and the second driven gear 115 to rotate, which in turn drives the worm gear 114 to rotate the worm wheel 113 and the stirring rod 111. This allows the stirring blade 112 to stir the brine inside the shelf 2, making the salt more evenly distributed in the water, ensuring a consistent solution concentration, reducing static sedimentation, and improving the atomization effect. All components inside this device are made of corrosion-resistant materials and are regularly maintained.

[0039] This utility model is not limited to the above-described embodiments. Anyone should know that structural changes made under the guidance of this utility model, and any technical solutions that are the same as or similar to this utility model, fall within the protection scope of this utility model. Technical aspects, shapes, and structures not described in detail in this utility model are all publicly known technologies.

Claims

1. A salt spray test chamber with a shelf, characterized in that, include: Box (1), a shelf (2) is provided on the lower side of the inner wall of the box (1), a fixing plate (3) is provided on the upper side of the shelf (2), a rotating rod (4) is rotatably connected to one side of the fixing plate (3), a first clamping ring (5) is provided on one side of the rotating rod (4), a drive box (6) is provided on one side of the shelf (2), a double-head motor (7) is provided on one side of the inner wall of the drive box (6), a first active bevel gear (8) is fixedly connected to the upper end of the double-head motor (7), and a first driven bevel gear (9) that cooperates with the first active bevel gear (8) is fixedly connected to one end of the rotating rod (4); The upper side of the shelf (2) is provided with a tightening component (10) that cooperates with the first clamping ring (5), the inner wall of the shelf (2) is provided with a stirring component (11) that cooperates with the double-head motor (7), and the lower side of the inner wall of the box (1) is provided with an atomizing component (12).

2. A salt spray test chamber with a shelf according to claim 1, characterized in that, The tightening assembly (10) includes a slotted plate (101) fixedly connected to the upper side of the shelf (2), a lead screw (102) rotatably engaged with one side of the inner wall of the slotted plate (101), a tightening plate (103) threadedly engaged with the lead screw (102) and slidably engaged with the slotted plate (101), and a tightening ring (104) rotatably engaged with one side of the tightening plate (103).

3. A salt spray test chamber with a shelf according to claim 1, characterized in that, The stirring assembly (11) includes a stirring rod (111) rotatably fitted on the upper side of the inner wall of the shelf (2), a stirring blade (112) fixedly connected to the stirring rod (111), a worm wheel (113) fixedly connected to the stirring rod (111), a worm (114) rotatably fitted on one side of the shelf (2) and meshing with the worm wheel (113), a second driven gear (115) fixedly connected to the worm (114) and located on the inner wall of the drive box (6), and a second driving gear (116) fixedly connected to the lower end of the double-headed motor (7) and meshing with the second driven gear (115).

4. A salt spray test chamber with a shelf according to claim 1, characterized in that, The atomizing assembly (12) includes two liquid pumps (121) fixedly connected to the lower side of the inner wall of the box (1), L-shaped tubes (122) fixedly connected to the output ends of the two liquid pumps (121), and atomizing nozzles (123) fixedly connected to the near ends of the two L-shaped tubes (122). The input end of the liquid pumps (121) extends to the inside of the shelf (2) through a pipe.

5. A salt spray test chamber with a shelf according to claim 1, characterized in that, An observation opening (13) is provided on one side of the shelf (2), and a transparent glass (14) is fixedly connected to the inner wall of the observation opening (13).

6. A salt spray test chamber with a shelf according to claim 1, characterized in that, A water inlet (15) is provided on one side of the shelf (2), and a protective plug (16) is provided on the inner wall of the water inlet (15).

7. A salt spray test chamber with a shelf according to claim 1, characterized in that, Multiple support legs (17) are fixedly connected to the lower side of the box (1), and anti-slip pads (18) are fixedly connected to the lower side of the multiple support legs (17).

Citation Information

Patent Citations

  • Salt spray testing machine with self-cleaning mechanism

    CN221765223U