Movement detection mechanism of product material pipe printing surface detection equipment
By designing a mobile inspection mechanism and using CCD inspection components and a material blocking component to perform overall inspection of the material tube, the problems of low efficiency and shaking in existing equipment are solved, and efficient and accurate inspection of the printed surface of the material tube is achieved.
Patent Information
- Application Number
- CN202423001332.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing printed surface inspection equipment is inefficient and cannot meet the overall inspection requirements of the material tube. Furthermore, the movement of the inspection components causes the product to shake, affecting the inspection results.
Design a mobile inspection mechanism for a product material tube printing surface inspection device. It adopts a CCD inspection component and a mobile inspection stop component. The mobile inspection horizontal moving module drives the material tube to move the inspection panel. Combined with fixed stop blocks and movable stop blocks, the material tube is positioned to ensure the accuracy of the inspection.
This enables efficient overall inspection of the material tube, avoids shaking during the inspection process, and improves the accuracy and efficiency of the inspection results.
Smart Images

Figure CN223538797U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of printed surface inspection, specifically relating to a mobile inspection mechanism for printed surface inspection equipment inside a product material tube. Background Technology
[0002] Electronic components such as network transformers and power transformers have markings printed on their surfaces during the manufacturing process. The printed surfaces must be complete and undamaged, thus requiring inspection. Currently, this inspection is typically done one by one, with manual sorting of good and defective products. More automated equipment may have mechanisms for automatically sorting good and defective products. However, this method remains inefficient, and large-scale inspections become extremely time-consuming. Therefore, a comprehensive inspection of the printed surfaces of the entire material tube is necessary.
[0003] The testing facility is the core component in the printed surface testing process. Existing testing facilities are generally fixed, and during testing, the product to be tested is transported to the testing assembly via conveyor belts, or the testing assembly moves to perform the testing. Using conveyor belts to transport the product is inefficient and cannot meet the needs of overall material tube testing. In testing methods where the testing assembly moves laterally, the product being tested will shake, thus affecting the testing results. Utility Model Content
[0004] The technical problem to be solved by this utility model is to address the shortcomings of the prior art by providing a moving detection mechanism for the printing surface detection equipment inside the product tube. This mechanism can move and detect the entire tube without causing any shaking during the movement, thus ensuring the accuracy of the detection results to a certain extent.
[0005] The technical solution adopted by this utility model is: a moving detection mechanism for a product material tube printing surface detection device, including several module mounting bases, a moving detection horizontal moving module set on several module mounting bases, a CCD detection component set in the middle of one side of the moving detection horizontal moving module, and a moving detection material blocking component set in the middle of the other side of the moving detection horizontal moving module. One end of the moving detection horizontal moving module is provided with a moving detection module drive motor to drive its operation, and the slider of the moving detection horizontal moving module is provided with a material tube moving detection panel.
[0006] In one embodiment, the material tube movement detection panel includes a component mounting plate. The lower surface of the component mounting plate is provided with a module mounting plate connected to the slider of the movement detection horizontal movement module. One end of the upper surface of the component mounting plate is provided with a fixed stop block, and the other end of the upper surface of the component mounting plate is provided with a movable stop block. The upper surface of the component mounting plate is also provided with a stop block driving cylinder connected to the movable stop block and driving the movable stop block to move. Several edge stop blocks are provided on the upper surface of the component mounting plate at one side of the fixed stop block and the movable stop block. Several check valve components are provided on the upper surface of the component mounting plate at one side of the fixed stop block and the movable stop block.
[0007] In one embodiment, the bottom of the component mounting plate is provided with detection sheet metal at both ends.
[0008] In one embodiment, a first photoelectric sensor is provided on the side of the movable stop block.
[0009] In one embodiment, the check valve assembly includes a check valve mounting slot formed on the assembly mounting plate and a check valve block disposed within the check valve mounting slot. The check valve block is hinged to the check valve mounting slot, and when the check valve block is in a stationary state, the check valve block extends to the outside of the check valve mounting slot.
[0010] In one embodiment, the CCD detection component includes at least one set of camera components and at least one set of light source components, wherein the at least one set of camera components and the at least one set of light source components are both disposed on the same side of the motion detection horizontal moving module.
[0011] In one embodiment, each group of camera components includes a first mounting base and a first guide support disposed on the first mounting base. The first guide support is provided with a first guide shaft, and the first guide shaft is provided with a camera mounting component that is displaced relative to the first guide shaft. The camera mounting component is provided with a detection camera.
[0012] In one embodiment, each group of light source components includes a second mounting base plate and a second guide support disposed on the second mounting base plate. The second guide support is provided with a second guide shaft. The second guide shaft is provided with a light source mounting clamp that is displaced relative to the second guide shaft. The light source mounting clamp is provided with a light source mounting component. The light source mounting component is provided with a detection light source.
[0013] In one embodiment, the moving detection stop assembly includes a moving detection stop cylinder mounting base and a translation stop cylinder disposed on the moving detection stop cylinder mounting base.
[0014] The beneficial effects of this utility model are as follows: In this testing mechanism, the CCD testing component is fixed, and the moving testing horizontal moving module drives the material tube moving testing panel to move below the CCD testing component to complete the testing. During the movement, the material tube moving testing panel will fix the material tube to be tested. After the material tube is moved into place, the moving testing blocking component assists in positioning, which can ensure the accuracy of the positioning of the material tube to be tested and the accuracy of the testing. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the material tube movement detection panel structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the CCD detection component structure of this utility model.
[0018] In the diagram: 301, Module mounting base; 302, Horizontal moving module for moving detection; 303, CCD detection component; 304, Moving detection stop component; 305, Moving detection module drive motor; 306, Material tube moving detection panel; 3031, Camera component; 3032, Light source component; 30311, First mounting base plate; 30312, First guide support; 30313, First guide shaft; 30314, Camera mounting component; 30315, Detection camera; 30321, Second mounting base plate; 30322, Second guide support; 30323, ... Two guide shafts; 30324, light source mounting clamp; 30325, light source mounting component; 30326, detection light source; 3041, moving detection stop cylinder mounting base; 3042, translational stop cylinder; 3061, component mounting plate; 3062, module mounting plate; 3063, fixed stop block; 3064, movable stop block; 3065, stop block drive cylinder; 3066, edge stop block; 3067, check valve assembly; 3068, detection sheet metal; 3069, first photoelectric sensor; 30671, check valve mounting slot; 30672, check valve block. Detailed Implementation
[0019] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0020] like Figures 1-3As shown, a moving detection mechanism for a product material tube printing surface detection device includes several module mounting bases 301, a moving detection horizontal moving module 302 disposed on the several module mounting bases 301, a CCD detection component 303 disposed in the middle of one side of the moving detection horizontal moving module 302, and a moving detection material blocking component 304 disposed in the middle of the other side of the moving detection horizontal moving module 302. One end of the moving detection horizontal moving module 302 is provided with a moving detection module drive motor 305 for driving its operation, and a material tube moving detection panel 306 is provided on the slider of the moving detection horizontal moving module 302.
[0021] In this embodiment, the material tube movement detection panel 306 includes a component mounting plate 3061. The lower surface of the component mounting plate 3061 is provided with a module mounting plate 3062 connected to the slider of the movement detection horizontal movement module 302. One end of the upper surface of the component mounting plate 3061 is provided with a fixed stop block 3063, and the other end of the upper surface of the component mounting plate 3061 is provided with a movable stop block 3064. The upper surface of the component mounting plate 3061 is also provided with a stop block driving cylinder 3065 connected to the movable stop block 3064 and driving the movable stop block 3064 to move. Several edge stop blocks 3066 are provided on the upper surface of the component mounting plate 3061 at one side of the fixed stop block 3063 and the movable stop block 3064. Several check valve components 3067 are provided on the upper surface of the component mounting plate 3061 at one side of the fixed stop block 3063 and the movable stop block 3064.
[0022] In this embodiment, the bottom of the component mounting plate 3061 is provided with detection sheet metal 3068 at both ends.
[0023] In this embodiment, a first photoelectric sensor 3069 is provided on the side of the movable stop block 3064.
[0024] In this embodiment, the check valve assembly 3067 includes a check valve mounting slot 30671 formed on the assembly mounting plate 3061 and a check valve block 30672 disposed in the check valve mounting slot 30671. The check valve block 30672 is hinged to the check valve mounting slot 30671. When the check valve block 30672 is in a stationary state, the check valve block 30672 extends to the outside of the check valve mounting slot 30671.
[0025] In this embodiment, the CCD detection component 303 includes at least one set of camera components 3031 and at least one set of light source components 3032, and the at least one set of camera components 3031 and the at least one set of light source components 3032 are both disposed on the same side of the motion detection horizontal moving module 302.
[0026] In this embodiment, each camera assembly 3031 includes a first mounting base plate 30311 and a first guide support 30312 disposed on the first mounting base plate 30311. The first guide support 30312 is provided with a first guide shaft 30313. The first guide shaft 30313 is provided with a camera mounting component 30314 that is displaced relative to the first guide shaft 30313. The camera mounting component 30314 is provided with a detection camera 30315.
[0027] In this embodiment, each group of light source components 3032 includes a second mounting base plate 30321 and a second guide support 30322 disposed on the second mounting base plate 30321. The second guide support 30322 is provided with a second guide shaft 30323. The second guide shaft 30323 is provided with a light source mounting clamping member 30324 that is displaced relative to the second guide shaft 30323. The light source mounting clamping member 30324 is provided with a light source mounting member 30325. The light source mounting member 30325 is provided with a detection light source 30326.
[0028] In this embodiment, the moving detection stop assembly 304 includes a moving detection stop cylinder mounting base 3041 and a translation stop cylinder 3042 disposed on the moving detection stop cylinder mounting base 3041.
[0029] When the mobile inspection mechanism is in operation, the material tube mobile inspection panel 306 needs to be moved to one side of the material tube feeding mechanism. The tube to be tested, pushed out by the feeding mechanism, moves toward the tube moving detection panel 306. The tube to be tested pushes the check block 30672 of the check assembly 3067 to rotate within the check mounting slot 30671 and rotate to the inside of the check mounting slot 30671. After the tube to be tested moves between the fixed stop block 3063, the movable stop block 3064, and the edge stop block 3066, the check block 30672 rotates within the check mounting slot 30671 and returns to the outside of the check mounting slot 30671, blocking the tube to be tested. The stop block drive cylinder 3065 drives the movable stop block 3064 to move. The tube is positioned by the fixed stop block 3063, the movable stop block 3064, the edge stop block 3066, and the check assembly 3067. Subsequently, the tube movement detection panel 306 is moved between the CCD detection components 303 via the horizontal movement module 302. The piston rod end of the translational tube-stopping cylinder 3042 of the movement detection stop component 304 extends to perform secondary positioning of the tube to be detected. The detection light source 30326 of the light source component 3032 is turned on, and the detection camera 30315 is turned on to detect the tube to be detected. After the detection is completed, the tube is conveyed to the subsequent process.
[0030] The first photoelectric sensor 3069 of this device is used to detect the presence of a material tube at this location, in order to monitor the fixation of the material tube and remind the operator of the fixation status of the material tube.
[0031] The embodiments described above merely illustrate specific implementations of this utility model, and while the descriptions are detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.
Claims
1. A mobile inspection mechanism for detecting printed text inside a product material tube, characterized in that: It includes several module mounting bases, a horizontal moving module for motion detection mounted on the several module mounting bases, a CCD detection component located in the middle of one side of the horizontal moving module for motion detection, and a moving material stop component located in the middle of the other side of the horizontal moving module for motion detection. One end of the horizontal moving module for motion detection is provided with a moving module drive motor to drive its operation, and the slider of the horizontal moving module for motion detection is provided with a material tube moving detection panel.
2. The moving detection mechanism of the product material tube printing surface detection equipment according to claim 1, characterized in that: The material pipe movement detection panel includes a component mounting plate. The lower surface of the component mounting plate is provided with a module mounting plate connected to the slider of the movement detection horizontal movement module. One end of the upper surface of the component mounting plate is provided with a fixed stop block, and the other end of the upper surface of the component mounting plate is provided with a movable stop block. The upper surface of the component mounting plate is also provided with a stop block driving cylinder connected to the movable stop block and driving the movable stop block to move. Several edge stop blocks are provided on the upper surface of the component mounting plate at one side of the fixed stop block and the movable stop block. Several check valve components are provided on the upper surface of the component mounting plate at one side of the fixed stop block and the movable stop block.
3. The moving detection mechanism of the product material tube printing surface detection equipment according to claim 2, characterized in that: The component mounting plate has detection sheet metal at both ends of its bottom.
4. The moving detection mechanism of the product material tube printing surface detection equipment according to claim 2, characterized in that: The movable stop block is equipped with a first photoelectric sensor on its side.
5. The moving detection mechanism of the product material tube printing surface detection equipment according to claim 2, characterized in that: The check valve assembly includes a check valve mounting slot formed on the assembly mounting plate and a check valve block disposed in the check valve mounting slot. The check valve block is hinged to the check valve mounting slot. When the check valve block is in a stationary state, the check valve block extends to the outside of the check valve mounting slot.
6. The moving detection mechanism of the product material tube printing surface detection equipment according to claim 2, characterized in that: The CCD detection component includes at least one set of camera components and at least one set of light source components, wherein at least one set of camera components and at least one set of light source components are both disposed on the same side of the motion detection horizontal moving module.
7. The moving detection mechanism of the product material tube printing surface detection equipment according to claim 6, characterized in that: Each camera assembly includes a first mounting base and a first guide support disposed on the first mounting base. The first guide support is provided with a first guide shaft, and the first guide shaft is provided with a camera mounting component that is displaced relative to the first guide shaft. The camera mounting component is provided with a detection camera.
8. The moving detection mechanism of the product material tube printing surface detection equipment according to claim 6, characterized in that: Each set of light source components includes a second mounting base plate and a second guide support disposed on the second mounting base plate. The second guide support is provided with a second guide shaft. The second guide shaft is provided with a light source mounting clamp that is displaced relative to the second guide shaft. The light source mounting clamp is provided with a light source mounting component. The light source mounting component is provided with a detection light source.
9. A moving detection mechanism for a product material tube printing surface detection device according to any one of claims 1-8, characterized in that: The moving detection stop assembly includes a moving detection stop cylinder mounting base and a translation stop cylinder disposed on the moving detection stop cylinder mounting base.