Electric energy transmission assembly and connector
The combination design of fixing bolts and locking bolts solves the problem of time-consuming and labor-intensive assembly of high-voltage and high-current connectors, achieving a fast and stable connection effect.
Patent Information
- Application Number
- CN202422988793.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-04
AI Technical Summary
In the assembly process of existing high-voltage, high-current connectors, threaded holes need to be set at both ends of the socket terminals and two connection operations need to be performed, which makes the assembly time-consuming and labor-intensive.
The design employs a combination of fixing bolts and locking bolts. The fixing bolts are threaded to the inner wall of the corresponding terminals, while the locking bolts rotate in the opposite direction to the fixing bolts. The locking bolts complete the fixed connection of the first cable, the first terminal, the second terminal, and the second cable in one go, achieving a self-tightening effect.
It saves time and effort in the assembly process. The opposite rotation of the fixing bolts and locking bolts prevents loosening and ensures the stability of the connection.
Smart Images

Figure CN223539889U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of connector technology, and more specifically, to a power transmission component and connector. Background Technology
[0002] In some connectors suitable for high voltage and high current, the terminals of the plug and socket are fixedly connected by bolts. Specifically, the plug terminal is riveted or welded to the end of the plug cable. The plug terminal has a through hole that passes through the end of the plug terminal and the end of the plug cable. Both ends of the socket terminal have threaded holes. After the plug and socket are inserted until the end faces of the plug terminal and the socket terminal make conductive contact, a locking bolt is inserted into the through hole and screwed into the threaded hole at one end of the socket terminal, thereby fixing the plug terminal and the socket terminal together. The other end of the socket terminal is connected to the end of the socket cable by another bolt.
[0003] However, in the above structure, both ends of the socket terminal need to be provided with matching threaded holes and two connection operations need to be performed, which is time-consuming and laborious to assemble. Utility Model Content
[0004] This invention provides a power transmission component and connector to solve the problem of time-consuming and labor-intensive assembly in the prior art.
[0005] This utility model provides a power transmission component, including a first cable and a second cable arranged in a row, and a first terminal and a second terminal respectively conductively connected to the ends of the first cable and the second cable. The other ends of the first terminal and the second terminal are connected to each other to realize the conductive connection between the first cable and the second cable. A fixing bolt is installed inside one of the first terminal and the second terminal, and a locking bolt is installed inside the other terminal. The fixing bolt is threaded to the inner wall of the corresponding first terminal or second terminal, and a locking hole is provided axially inward at the end of the fixing bolt facing the locking bolt. The end of the locking bolt facing the fixing bolt is inserted into the locking hole and threaded to the inner wall of the locking hole. The external threads of the fixing bolt and the locking bolt have opposite directions of rotation.
[0006] Optionally, the fixing bolt is inserted into the first terminal and threaded to the inner wall of the first terminal; the locking bolt is inserted into the second terminal, and the end of the locking bolt facing the fixing bolt is connected to the locking hole of the fixing bolt.
[0007] Optionally, an anti-touch sleeve is provided in the hole on the side of the first terminal facing the second terminal. The anti-touch sleeve protrudes from the end face of the first terminal and can be inserted into the hole of the second terminal. An avoidance hole is provided through the anti-touch sleeve along the axial direction. The end of the locking bolt facing the fixing bolt passes through the avoidance hole and is connected to the locking hole of the fixing bolt.
[0008] Optionally, a stop structure is provided between the outer wall of the anti-contact sleeve and the inner wall of the hole of the first terminal to prevent the anti-contact sleeve from coming out of the hole of the first terminal, and the end of the fixing bolt abuts against the end of the anti-contact sleeve inside the hole of the first terminal.
[0009] Optionally, the blocking structure includes a first stop provided on the inner wall of the hole of the first terminal and a second stop provided on the outer wall of the anti-contact sleeve. The first stop and the second stop are axially blocking to prevent the anti-contact sleeve from coming out of the hole of the first terminal.
[0010] Optionally, the ends of the first cable and the second cable are respectively provided with a first fixing hole and a second fixing hole, and the fixing bolt and the locking bolt pass through the first fixing hole and the second fixing hole respectively, and then pass through the first terminal and the second terminal respectively before being screwed together.
[0011] Optionally, the end of the first cable is fixedly connected to a first adapter terminal, the first adapter terminal is provided with a third fixing hole, and the fixing bolt or locking bolt passes through the third fixing hole and then into the first terminal; and / or, the end of the second cable is fixedly connected to a second adapter terminal, the second adapter terminal is provided with a fourth fixing hole, and the locking bolt or fixing bolt passes through the fourth fixing hole and then into the second terminal.
[0012] Optionally, the first terminal and the second terminal are both made of copper / copper alloy, the first adapter terminal and / or the second adapter terminal are made of copper / copper alloy, and the locking bolt and the fixing bolt are both made of iron / iron alloy.
[0013] Optionally, the conductor portion of the first cable is made of aluminum / aluminum alloy, and the first adapter terminal is welded and fixed to the conductor portion at the end of the first cable.
[0014] The present invention provides a connector including a plug and a socket for plugging and mating, and also includes the power transmission component as described above. The first terminal and the second terminal are respectively located in the plug and the socket. The end of the first cable passes through the plug and is electrically connected to the first terminal. The end of the second terminal opposite to the first terminal extends out of the socket and is electrically connected to the end of the second cable.
[0015] This utility model has the following beneficial effects:
[0016] During assembly, the first cable, first terminal, second terminal, and second cable can be fixedly connected in one go by tightening the locking bolts, saving time and effort in product assembly. At the same time, the external threads of the fixing bolt and the locking bolt are opposite, which can make the fixing bolt tend to continue to tighten when the locking bolt is turned, preventing the fixing bolt from loosening. The two work together to achieve a self-tightening effect.
[0017] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description
[0018] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments of the present invention and, together with their description, serve to explain the principles of the present invention.
[0019] Figure 1 This is a schematic diagram of a connector with power transmission components.
[0020] Figure 2 This is a schematic diagram of the plug structure;
[0021] Figure 3 This is a structural diagram of the socket;
[0022] Figure 4 This is a schematic diagram of the structure of a power transmission component;
[0023] Figure 5 This is a structural diagram of the first cable, the adapter terminal, the second cable, and the second terminal;
[0024] Figure 6 This is a schematic diagram of the structure of the first cable, the adapter terminal, the second cable, and the second terminal from another perspective;
[0025] Figure 7 This is a cross-sectional structural diagram of a power transmission component;
[0026] Figure 8 A cross-sectional view of the second cable, second terminal, first terminal, and locking bolt in their assembled state;
[0027] Figure 9 for Figure 8 A magnified view of a portion of the anti-contact sleeve.
[0028] The diagram is marked as follows:
[0029] 1. Plug; 11. First cable; 12. First adapter terminal; 13. First terminal; 14. Fixing bolt; 141. Locking hole; 15. First connection hole; 151. First stop; 16. Third fixing hole; 17. Anti-collision sleeve; 171. Second stop; 172. Clearance hole;
[0030] 2. Install the panel;
[0031] 3. Socket; 31. Second cable; 32. Second terminal; 33. Second connection hole; 34. Second fixing hole; 35. Locking bolt. Detailed Implementation
[0032] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps set forth in these embodiments do not limit the scope of the present invention.
[0033] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the invention or its application or use.
[0034] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and equipment should be considered part of the specification.
[0035] In all the examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values.
[0036] See Figure 1-9 The present invention provides an electrical power transmission component, comprising a first cable 11 and a second cable 31 arranged in a row, and a first terminal 13 and a second terminal 32 respectively electrically connected to the ends of the first cable 11 and the second cable 31. The other ends of the first terminal 13 and the second terminal 32 are connected to each other to realize the conductive connection between the first cable 11 and the second cable 31.
[0037] Furthermore, a fixing bolt 14 is inserted inside the first terminal 13, and a locking bolt 35 is inserted inside the second terminal 32. The fixing bolt 14 is threaded to the inner wall of the corresponding first terminal 13, and a locking hole 141 is provided axially inward at the end of the fixing bolt 14 facing the locking bolt 35. The end of the locking bolt 35 facing the fixing bolt 14 is inserted into the locking hole 141 and threaded to the inner wall of the locking hole 141. The external threads of the fixing bolt 14 and the locking bolt 35 have opposite directions of rotation. (Obviously, in other scenarios, when the fixing bolt is inserted inside the second terminal and the locking bolt is inserted inside the first terminal, the fixing bolt is threaded to the inner wall of the corresponding second terminal.)
[0038] During assembly, the first cable 11, the first terminal 13, the second terminal 32, and the second cable 31 can be fixedly connected in one go by the locking bolt 35, saving time and effort in product assembly. At the same time, the external threads of the fixing bolt 14 and the locking bolt 35 are opposite, which can make the fixing bolt 14 tend to continue to tighten when the locking bolt 35 is turned, preventing the fixing bolt 14 from loosening. The two work together to achieve a self-tightening effect.
[0039] Specifically, in the embodiments provided by this utility model, such as Figure 5-9As shown, based on the assembly environment requirements and the predetermined assembly sequence, both the first terminal 13 and the second terminal 32 are provided with holes, namely the first connecting hole 15 and the second connecting hole 33, respectively. The fixing bolt 14 is inserted into the hole of the first terminal 13, i.e. the first connecting hole 15, and is threadedly connected to the inner wall of the hole of the first terminal 13, i.e. the first connecting hole 15. The locking bolt 35 is inserted into the hole of the second terminal 32, i.e. the second connecting hole 33, and the end of the locking bolt 35 facing the fixing bolt 14 is connected to the locking hole 141 of the fixing bolt 14.
[0040] To prevent contact with the first terminal 13 when not assembled, such as Figure 7-9 As shown, in this embodiment, a protective sleeve 17 is provided in the first connection hole 15 on the side of the first terminal 13 facing the second terminal 32. The protective sleeve 17 protrudes from the end face of the first terminal 13 and can be inserted into the hole of the second terminal 32, i.e., the second connection hole 33. An avoidance hole 172 is provided through the protective sleeve 17 along the axial direction. The end of the locking bolt 35 facing the fixing bolt 14 passes through the avoidance hole 172 and is connected to the locking hole 141 of the fixing bolt 14.
[0041] In order to position the anti-touch sleeve 17, a stop structure is provided between the outer wall of the anti-touch sleeve 17 and the inner wall of the hole of the first terminal 13, i.e., the first connecting hole 15, to prevent the anti-touch sleeve 17 from coming out of the hole of the first terminal 13, i.e., the first connecting hole 15. The end of the fixing bolt 14 in the hole of the first terminal 13, i.e., the first connecting hole 15, abuts against the end of the anti-touch sleeve 17.
[0042] Specifically, in this embodiment, such as Figure 9 As shown, the blocking structure includes a first stop 151 disposed on the inner wall of the hole in the first terminal 13, i.e., the first connecting hole 15, and a second stop 171 disposed on the outer wall of the anti-contact sleeve 17. The first stop 151 and the second stop 171 are axially blocked to prevent the anti-contact sleeve 17 from coming out of the hole in the first terminal 13, i.e., the first connecting hole 15.
[0043] In other embodiments, the above-mentioned blocking structure may also be a snap-fit structure provided between the outer wall of the anti-collision sleeve and the inner wall of the hole of the first terminal, i.e., the first connecting hole. For example, the inner wall of the hole of the first terminal, i.e., the first connecting hole, is provided with a groove, and the outer wall of the anti-collision sleeve is provided with a boss. The boss and the groove form a snap-fit structure that can be engaged.
[0044] Both the first cable 11 and the second cable 31 are rigid cables. To facilitate the connection of the first cable 11 and the second cable 31 to the first terminal 13 and the second terminal 32, respectively, the ends of the first cable 11 and the second cable 31 are respectively provided with a first fixing hole and a second fixing hole 34. The fixing bolt 14 and the locking bolt 35 pass through the first fixing hole and the second fixing hole 34, respectively, and then pass through the first terminal 13 and the second terminal 32, respectively, and are screwed together. After the fixing bolt 14 passes through the first fixing hole and enters the first terminal 13, the fixing bolt 14 fixes and electrically connects the first cable 11 and the first terminal 13. At this time, the locking bolt 35 can pass through the second fixing hole 34 and the second terminal 32 and connect to the locking hole 141, thereby fixing and electrically connecting the second cable 31 and the second terminal 32, and simultaneously achieving the fixed connection of the first cable 11, the first terminal 13, the second terminal 32, and the second cable 31 in one operation.
[0045] like Figure 4-7 As shown, in this embodiment, considering the layout position of the first cable 11, the first terminal 13 can correspond to the position of the second terminal 32. The end of the first cable 11 is fixedly connected to the first adapter terminal 12. The first adapter terminal 12 is provided with a third fixing hole 16. Since the first adapter terminal 12 and the first cable 11 are fixedly connected to each other as an integral structure by welding or other means, the third fixing hole 16 is actually equivalent to the first fixing hole mentioned above. The fixing bolt 14 passes through the third fixing hole 16 and then passes into the first terminal 13.
[0046] In other embodiments, taking into account the layout position of the second cable, the end of the second cable is fixedly connected to a second adapter terminal. The second adapter terminal is provided with a fourth fixing hole, which is actually equivalent to the second fixing hole mentioned above. The locking bolt passes through the fourth fixing hole and then through the second terminal. It can be understood that the first adapter terminal and the second adapter terminal mentioned above can coexist or be selected to coexist according to the actual layout needs.
[0047] The first terminal 13 and the second terminal 32 are both made of copper / copper alloy. The first adapter terminal 12 is made of copper / copper alloy, and the second adapter terminal 12 is also made of copper / copper alloy. The locking bolt 35 and the fixing bolt 14 are both made of iron / iron alloy. The locking bolt 35 and the fixing bolt 14 made of iron / iron alloy can achieve a firm connection and prevent the connection performance from being affected by the softness of the material and easy deformation.
[0048] The conductor portion of the first cable 11 is made of aluminum / aluminum alloy, and the first adapter terminal 12 is welded and fixed to the conductor portion at the end of the first cable 11.
[0049] The first adapter terminal 12 can be pre-riveted or welded to the first terminal 13, or it can be directly fixed by the fixing bolt 14. In this embodiment, the first adapter terminal 12 and the first terminal 13 are directly fixed by the fixing bolt 14. The second cable 31 and the second terminal 32 can be pre-corresponded but not fixedly connected, and then fixed together by the locking bolt 35. Alternatively, the second terminal 32 and the second cable 31 can be pre-riveted or welded to each other. In the case where the second cable 31 and the second terminal 32 are pre-corresponded but not fixedly connected, the locking bolt 35 can complete the fixed connection of the first adapter terminal 12, the first terminal 13, the second terminal 32 and the second cable 31 in one go, which is particularly effective. In this embodiment, the second cable 31 and the second terminal 32 are pre-corresponded but not fixedly connected, and then the first adapter terminal 12, the first terminal 13, the second terminal 32 and the second cable 31 are fixedly connected in one go by the locking bolt 35.
[0050] An embodiment of this utility model also provides a connector, such as... Figure 1-3 As shown, it includes a plug 1 and a socket 3 for plugging and connecting. The plug 1 and socket 3 are located on the inner and outer sides of the mounting panel 2, respectively. It also includes the power transmission component as described above, wherein the first terminal 13 and the second terminal 32 are located in the plug 1 and the socket 3, respectively. The end of the first cable 11 passes through the plug 1 and is electrically connected to the first terminal 13. The end of the second terminal 32 opposite to the first terminal 13 extends out of the socket 3 and is electrically connected to the end of the second cable 31.
[0051] During assembly, first, open the housing of plug 1 and insert the first terminal 13 and the first cable 11. Then, pass the fixing bolt 14 through the third fixing hole 16 and into the first connecting hole 15 to securely connect the first adapter terminal 12 and the first terminal 13. Next, plug 1 into socket 3, at which point the first terminal 13 and the second terminal 32 correspond. Then, pass the locking bolt 35 sequentially through the second fixing hole 34 and the second connecting hole 33 until the end of the locking bolt 35 facing the fixing bolt 14 is inserted into the locking hole 141 and threadedly connected to the inner wall of the locking hole 141. At this point, the locking bolt 35 secures the second cable 31 and the second terminal 12. 2. The first terminal 13 and the first adapter terminal 12 are fixedly connected, that is, the second cable 31, the second terminal 32, the first terminal 13, and the first cable 11 are fixedly connected and can conduct electricity. Thus, the first cable 11, the first terminal 13, the second terminal 32, and the second cable 31 can be fixedly connected in one go by the locking bolt 35, which saves time and effort in assembly. At the same time, since the external threads of the fixing bolt 14 and the locking bolt 35 are opposite, when the locking bolt 35 is tightened, the fixing bolt 14 tends to continue to tighten, preventing the fixing bolt 14 from loosening. The two work together to achieve a self-tightening effect, and there will be no problem of loose connection.
[0052] Although specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Those skilled in the art should understand that modifications can be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.
Claims
1. A power transmission component, comprising a first cable and a second cable arranged in a row, and a first terminal and a second terminal respectively conductively connected to the ends of the first cable and the second cable, wherein the other ends of the first terminal and the second terminal are butt-connected to achieve a conductive connection between the first cable and the second cable, characterized in that, A fixing bolt is installed inside one of the first terminal and the second terminal, and a locking bolt is installed inside the other terminal. The fixing bolt is threaded to the inner wall of the corresponding first or second terminal, and a locking hole is provided axially inward at the end of the fixing bolt facing the locking bolt. The end of the locking bolt facing the fixing bolt is inserted into the locking hole and threaded to the inner wall of the locking hole. The external threads of the fixing bolt and the locking bolt are opposite in direction.
2. The power transmission component as described in claim 1, characterized in that, The fixing bolt is inserted into the first terminal and threaded to the inner wall of the first terminal; the locking bolt is inserted into the second terminal, and the end of the locking bolt facing the fixing bolt is connected to the locking hole of the fixing bolt.
3. The power transmission component as described in claim 2, characterized in that, An anti-touch sleeve is provided in the hole on the side of the first terminal facing the second terminal. The anti-touch sleeve protrudes from the end face of the first terminal and can be inserted into the hole of the second terminal. An clearance hole is provided axially through the anti-touch sleeve. The end of the locking bolt facing the fixing bolt passes through the clearance hole and connects to the locking hole of the fixing bolt.
4. The power transmission component as described in claim 3, characterized in that, A stop structure is provided between the outer wall of the anti-contact sleeve and the inner wall of the hole of the first terminal to prevent the anti-contact sleeve from coming out of the hole of the first terminal. The end of the fixing bolt abuts against the end of the anti-contact sleeve inside the hole of the first terminal.
5. A power transmission component as described in claim 4, characterized in that, The blocking structure includes a first stop on the inner wall of the hole of the first terminal and a second stop on the outer wall of the anti-contact sleeve. The first stop and the second stop are axially blocking to prevent the anti-contact sleeve from coming out of the hole of the first terminal.
6. A power transmission component as described in claim 1, characterized in that, The first cable and the second cable are respectively provided with a first fixing hole and a second fixing hole at their ends. The fixing bolt and the locking bolt pass through the first fixing hole and the second fixing hole respectively, and then pass through the first terminal and the second terminal respectively before being screwed together.
7. A power transmission component as described in claim 1, characterized in that, The first cable is fixedly connected to a first adapter terminal at its end, and the first adapter terminal is provided with a third fixing hole. The fixing bolt or locking bolt passes through the third fixing hole and then into the first terminal; and / or, the second cable is fixedly connected to a second adapter terminal at its end, and the second adapter terminal is provided with a fourth fixing hole. The locking bolt or fixing bolt passes through the fourth fixing hole and then into the second terminal.
8. A power transmission component as described in claim 7, characterized in that, The first terminal and the second terminal are both made of copper / copper alloy, the first adapter terminal and / or the second adapter terminal are both made of copper / copper alloy, and the locking bolt and the fixing bolt are both made of iron / iron alloy.
9. A power transmission component as described in claim 8, characterized in that, The conductor portion of the first cable is made of aluminum / aluminum alloy, and the first adapter terminal is welded and fixed to the conductor portion at the end of the first cable.
10. A connector comprising a plug and a socket adapted for mating, characterized in that, It also includes the power transmission component as described in any one of claims 1-9, wherein the first terminal and the second terminal are respectively located in the plug and the socket, the end of the first cable passes through the plug and is electrically connected to the first terminal, and the end of the second terminal opposite to the first terminal extends out of the socket and is electrically connected to the end of the second cable.