Cleaning mechanism for discharge table of filter press

By designing a vibration device on the unloading platform of the filter press, the problems of sludge adhesion and clogging were solved, automatic cleaning was achieved, processing efficiency was improved, and manual workload was reduced.

CN223542518UActive Publication Date: 2025-11-14QUANZHOU ZHUYOU ENVIRONMENTAL PROTECTION MASCH MFG CO LTD
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Patent Information

Application Number
CN202423149006.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-14
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

After sludge dewatering, the discharge platform of the existing filter press is prone to sludge adhesion and blockage, resulting in low processing efficiency and cumbersome manual secondary cleaning.

Method used

Design a cleaning mechanism for the unloading platform of a filter press. A vibrating device drives the rotating wheel to lift and lower, and the top plate impacts the inclined surface of the unloading platform to automatically clean the sludge and avoid adhesion and blockage.

Benefits of technology

It improved sludge treatment efficiency, reduced the workload of staff, decreased the risk of blockage, and simplified the cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning mechanism for a discharge table of a filter press, which structurally comprises a rack, a control panel, a filter device, a pressing device, a discharge table, an exhaust valve, a limiting groove frame and a movable loading vehicle. According to the sludge treatment device, when the sludge is discharged, the ejector rod is driven to do lifting work in the limiting sleeve, so that the ejector plate impacts the inclined surface of the shell, the vibration effect is achieved, the situation that sludge adheres to the discharging table, and blockage is caused is avoided, the sludge treatment efficiency is improved, and meanwhile the workload of workers is reduced.
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Description

Technical Field

[0001] This utility model relates to a cleaning mechanism for the unloading platform of a filter press, belonging to the field of filter presses. Background Technology

[0002] A filter press is a mechanical device that uses a special filter medium to apply pressure to a material, causing the liquid to seep out. It is a commonly used solid-liquid separation device and is still widely used in industries such as chemical, pharmaceutical, metallurgical, dye, food, brewing, ceramics, and environmental protection. The filter plates are stable in performance, easy to operate, safe, and labor-saving. The metal press cylinder is made of seamless steel pipe and precision-cast plastic steel filter plates, which are resistant to high temperature and high pressure, durable, and require an auxiliary cleaning mechanism to clean the unloading platform after the waste material is discharged.

[0003] Chinese patent discloses a discharge device for a plate and frame filter press (publication number: CN 201988245U), which includes a discharge platform, a cake receiving box, a wooden base, and a sludge discharge trough. The discharge platform serves as the working table of the plate and frame filter press, which is placed on the platform. The cake receiving box is located below the discharge port of the plate and frame filter press and rests on the wooden base. Because the discharge platform is directly used as the working table of the plate and frame filter press, and the filter press and discharge platform can be fixed together with anchor bolts, the overall structure of the plate and frame filter press is simplified.

[0004] After the sludge is processed by the filter press and dewatered, it tends to stick to the unloading platform during the feeding process. This requires secondary treatment by the staff, which is not only tedious and inefficient, but also prone to clogging after sticking to the unloading platform. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a cleaning mechanism for the unloading platform of a filter press, so as to solve the problem that after the filter press is processed and the sludge is dewatered, it is easy to stick to the unloading platform during the feeding process, which requires the staff to perform secondary treatment of the sludge. This is not only cumbersome and inefficient, but also prone to clogging after sticking to the unloading platform.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cleaning mechanism for a filter press unloading platform, comprising a frame, a control panel, a filtering device, a pressing device, an unloading platform, an exhaust valve, a limiting groove frame, and a movable loading trolley. The control panel is located at the upper right end of the frame, the filtering device is located at the upper inner side of the frame, the lower right end of the frame is connected to the pressing device, the middle part of the frame is fixed to the unloading platform, the left end of the frame is connected to the exhaust valve, the lower inner side of the frame is fixed to the limiting groove frame, and the inner side of the limiting groove frame is movably fitted with the movable loading trolley. The unloading platform includes a shell, a discharge trough, a base, and a vibration device. The discharge trough is located in the middle of the inner side of the shell, the bottom of the inner side of the shell is fixed to the base, the top of the base is vertically fixed to the vibration device, and the outer side of the shell is fixed to the frame.

[0007] Furthermore, the vibration device includes a housing, a support base, a motor, a lifting device, a fixing block, and a top plate. The bottom inner side of the housing is fixed to the support base. The left and right ends of the top of the support base are respectively fixed to the lifting device and the motor, and the left end of the motor is connected to the lifting device. The upper left end of the lifting device is fixed to the fixing block. The top of the lifting device is fixed to the top plate as a whole. The bottom of the housing is vertically fixed to the base. The top of the top plate is movably fitted to the top of the housing.

[0008] Furthermore, the lifting device includes a rotating shaft, a limiting block, a rotating wheel, a top rod, and a limiting sleeve. The front end of the rotating shaft passes through the middle of the inner side of the limiting block and is fixed to the middle of the rear end of the rotating wheel. The outer side of the rotating wheel is movably fitted with the top rod. The top of the top rod is connected through the limiting sleeve. The rear end of the rotating shaft is fixed to a motor. The top of the top rod is fixed to the top plate as a whole. The front end of the limiting sleeve is fixed to a fixing block.

[0009] Furthermore, two vibration devices are provided at the left and right ends of the inner side of the housing, with the left vibration device fixed to the housing and the bottom end of the right vibration device fixed to the base.

[0010] Furthermore, the top plate is inclined, and a rubber layer is provided on the top of the top plate.

[0011] Furthermore, the rotating wheel is comma-shaped, the outer cross-section of the rotating wheel is polished, and the outer side of the rotating wheel is in close contact with the top rod.

[0012] Advantages: The cleaning mechanism of the filter press unloading platform of this utility model has a vibration device installed inside the shell. The rotating wheel inside the vibration device can drive the top rod to move up and down in the limiting sleeve under the drive of the motor, so that the top plate impacts the inclined surface of the shell, thereby achieving the vibration effect. This avoids sludge adhering to the unloading platform and causing blockage, and also improves the sludge treatment efficiency and reduces the workload of the staff. Attached Figure Description

[0013] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the main structure of the unloading platform of this utility model;

[0016] Figure 3 This is a schematic diagram of the main structure of the vibration device of this utility model;

[0017] Figure 4 This is a schematic diagram of the lifting device structure of this utility model.

[0018] In the diagram: Frame-1, Control Panel-2, Filter Device-3, Pressing Device-4, Unloading Platform-5, Exhaust Valve-6, Limiting Slot Frame-7, Movable Loading Cart-8, Shell-51, Discharge Slot-52, Base-53, Vibration Device-54, Outer Shell-541, Support Base-542, Motor-543, Lifting Device-544, Fixing Block-545, Top Plate-546, Rotating Shaft-5441, Limiting Block-5442, Rotating Wheel-5443, Top Rod-5444, Limiting Sleeve-5445. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0020] Please see Figure 1 This utility model provides an improved cleaning mechanism for the unloading platform of a filter press, including a frame 1, a control panel 2, a filter device 3, a pressing device 4, an unloading platform 5, an exhaust valve 6, a limiting groove 7, and a movable loading cart 8. The control panel 2 is located at the upper right end of the frame 1, the filter device 3 is located at the upper inner side of the frame 1, the lower right end of the frame 1 is connected to the pressing device 4, the middle part of the frame 1 is fixed to the unloading platform 5, the left end of the frame 1 is connected to the exhaust valve 6, the lower inner side of the frame 1 is fixed to the limiting groove 7, and the inner side of the limiting groove 7 is movably fitted with the movable loading cart 8. The setting of the limiting groove 7 facilitates the limiting and locking effect of the movable loading cart 8.

[0021] Please see Figure 2This utility model provides a cleaning mechanism for the unloading platform of a filter press through improvements. The unloading platform 5 includes a housing 51, a feeding trough 52, a base 53, and a vibration device 54. The feeding trough 52 is provided in the middle of the inner side of the housing 51. Two vibration devices 54 are provided at the left and right ends of the inner side of the housing 51. The left vibration device 54 is fixed to the housing 51, while the bottom end of the right vibration device 54 is fixed to the base 53. The bottom of the inner side of the housing 51 is fixed to the base 53. The top of the base 53 is vertically fixed to the vibration device 54. The outer side of the housing 51 is fixed to the frame 1. The base 53 can increase the working height of the vibration device 54.

[0022] Please see Figure 3 This utility model provides an improved cleaning mechanism for the unloading platform of a filter press. The vibration device 54 includes a housing 541, a support base 542, a motor 543, a lifting device 544, a fixing block 545, and a top plate 546. The bottom inner side of the housing 541 is fixed to the support base 542. The left and right ends of the top of the support base 542 are respectively fixed to the lifting device 544 and the motor 543, and the left end of the motor 543 is connected to the lifting device 544. The upper left end of the lifting device 544 is fixed to the fixing block 545. The top of the lifting device 544 is fixed to the top plate 546 as one piece. The top plate 546 is inclined and has a rubber layer on its top. The bottom of the housing 541 is vertically fixed to the base 53. The top of the top plate 546 is movably fitted to the top of the housing 51. The support base 542 provides a good limiting and supporting effect.

[0023] Please see Figure 4 This utility model provides an improved cleaning mechanism for the unloading platform of a filter press. The lifting device 544 includes a rotating shaft 5441, a limiting block 5442, a rotating wheel 5443, a top rod 5444, and a limiting sleeve 5445. The front end of the rotating shaft 5441 passes through the middle of the inner side of the limiting block 5442 and is fixed to the middle of the rear end of the rotating wheel 5443. The rotating wheel 5443 is comma-shaped, and the outer cross-section of the rotating wheel 5443 is polished. The outer side of the rotating wheel 5443 is movably fitted with the top rod 5444. The top of the top rod 5444 is connected to the limiting sleeve 5445. The rear end of the rotating shaft 5441 is fixed to the motor 543. The top of the top rod 5444 is fixed to the top plate 546. The front end of the limiting sleeve 5445 is fixed to the fixing block 545. The rotating wheel 5443 facilitates the top rod 5444 to achieve a better lifting effect.

[0024] The work process is as follows:

[0025] First, the staff can place the device horizontally at the location where it is needed, and then connect the external power supply to the device. Then, the staff can start the pressing device 4 through the control panel 2, which will drive the filter device 3 to start working. The exhaust valve 6 can filter the sludge in the filter device 3. After the sludge is processed, it can be discharged to the unloading platform 5, so that the sludge falls into the mobile loading car 8, thereby achieving the collection effect.

[0026] Second, during the process, the staff can start the motor 543 through the control panel 2. The output shaft of the motor 543 will drive the rotating shaft 5441 to rotate, and the comma-shaped wheel 5443 will rotate accordingly. This will cause the top rod 5444 to lift and lower in the limit sleeve 5445. The top plate 546 will impact the inclined surface at the top of the housing 51, thereby cleaning the sludge adhering to the inclined surface. The resulting vibration effect can process the sludge faster and better.

[0027] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0028] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.

[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0030] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A cleaning mechanism for the unloading platform of a filter press, characterized in that: The system includes a frame (1), a control panel (2), a filter device (3), a pressing device (4), a discharge platform (5), an exhaust valve (6), a limiting slot frame (7), and a movable loading trolley (8). The upper right end of the frame (1) is equipped with the control panel (2), the upper inner side of the frame (1) is equipped with the filter device (3), the lower right end of the frame (1) is connected to the pressing device (4), the middle part of the frame (1) is fixed to the discharge platform (5), the left end of the frame (1) is connected to the exhaust valve (6), the lower inner side of the frame (1) is fixed to the limiting slot frame (7), and the inner side of the limiting slot frame (7) is movably fitted with the movable loading trolley (8). The unloading platform (5) includes a housing (51), a feeding trough (52), a base (53), and a vibration device (54). The feeding trough (52) is provided in the middle of the inner side of the housing (51). The bottom of the inner side of the housing (51) is fixed to the base (53) as a whole. The top of the base (53) is vertically fixed to the vibration device (54). The outer side of the housing (51) is fixed to the frame (1).

2. The cleaning mechanism for the unloading platform of a filter press according to claim 1, characterized in that: The vibration device (54) includes a shell (541), a support base (542), a motor (543), a lifting device (544), a fixing block (545), and a top plate (546). The bottom inner side of the shell (541) is fixed to the support base (542). The top left and right ends of the support base (542) are fixed to the lifting device (544) and the motor (543) respectively. The left end of the motor (543) is connected to the lifting device (544). The upper left end of the lifting device (544) is fixed to the fixing block (545). The top of the lifting device (544) is fixed to the top plate (546) as one piece. The bottom of the shell (541) is vertically fixed to the base (53). The top of the top plate (546) is movably fitted to the top of the shell (51).

3. The cleaning mechanism for the unloading platform of a filter press according to claim 2, characterized in that: The lifting device (544) includes a rotating shaft (5441), a limiting block (5442), a rotating wheel (5443), a top rod (5444), and a limiting sleeve (5445). The front end of the rotating shaft (5441) passes through the middle of the inner side of the limiting block (5442) and is fixed to the middle of the rear end of the rotating wheel (5443). The outer side of the rotating wheel (5443) is movably fitted with the top rod (5444). The top of the top rod (5444) is connected through the limiting sleeve (5445). The rear end of the rotating shaft (5441) is fixed to the motor (543). The top of the top rod (5444) is fixed to the top plate (546) as one piece. The front end of the limiting sleeve (5445) is fixed to the fixing block (545).

4. The cleaning mechanism for the unloading platform of a filter press according to claim 1, characterized in that: Two vibration devices (54) are provided on the left and right sides of the inner side of the housing (51). The vibration device (54) on the left side is fixed to the housing (51), while the bottom end of the vibration device (54) on the right side is fixed to the base (53).

5. The cleaning mechanism for the unloading platform of a filter press according to claim 2, characterized in that: The top plate (546) is inclined, and a rubber layer is provided on the top of the top plate (546).

6. The cleaning mechanism for the unloading platform of a filter press according to claim 3, characterized in that: The rotating wheel (5443) is comma-shaped. The outer cross-section of the rotating wheel (5443) is polished, and the outer side of the rotating wheel (5443) is in contact with the top rod (5444).

Citation Information

Patent Citations

  • Discharging device of plate-and-frame filter press

    CN201988245U