Oxygen-enriched waste gas collecting and utilizing device of nitrogen making machine

By heating the outer shell to remove moisture from the exhaust gas and using multi-stage filters and cleaning components to clean the filters, the problems of low efficiency in treating oxygen-enriched exhaust gas from nitrogen generators and easy clogging of filters are solved, achieving efficient and environmentally friendly exhaust gas treatment.

CN223542667UActive Publication Date: 2025-11-14SHANDONG PINGFU ENVIRONMENTAL SERVICE CO LTD
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Patent Information

Application Number
CN202422729957.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-11-14
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Existing methods for treating oxygen-enriched waste gas using nitrogen generators are inefficient, energy-intensive, and prone to filter clogging, leading to decreased treatment effectiveness and increased maintenance costs.

Method used

The heating shell is used to remove moisture from the exhaust gas, and a multi-stage filter separation and cleaning component is set to clean the filter screen, including cleaning rollers and gear meshing structure, to ensure the filter screen surface is clean.

Benefits of technology

It improves the efficiency and purity of exhaust gas treatment, prevents filter clogging, and reduces maintenance costs and downtime.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of waste gas collection, and particularly discloses a nitrogen making machine oxygen-enriched waste gas collection and utilization device which comprises a bottom plate, an air pump is installed on the front portion of the upper side of the bottom plate, a heating shell is installed at the input end of the air pump, an electric heating wire is installed in the heating shell, and a conveying pipe is installed at the output end of the air pump. The middle part of the upper side of the bottom plate is fixedly connected with a cooling box, the interior of the cooling box is fixedly connected with heat dissipation fins, the rear side of the upper part of the bottom plate is fixedly connected with a separation box, and the interior of the separation box is fixedly connected with two filter screens. The waste gas is heated to remove moisture in the waste gas, the condensation phenomenon in the follow-up treatment process is prevented, the heated waste gas is conveyed to the cooling box, cooling treatment is conducted in the cooling box, it is ensured that the waste gas is rapidly cooled, and therefore the follow-up separation and cleaning effect is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of waste gas collection technology, and specifically relates to a device for collecting and utilizing oxygen-enriched waste gas from a nitrogen generator. Background Technology

[0002] In modern industrial production, nitrogen generators are widely used in various fields such as chemical, food, and electronics, playing a vital role in providing high-purity nitrogen. However, the oxygen-enriched waste gas generated during nitrogen generation often contains moisture and other impurities. If left untreated, direct discharge will cause serious environmental pollution and may affect the normal operation of equipment. Therefore, it is necessary to collect and treat the oxygen-enriched waste gas from nitrogen generators.

[0003] Traditional waste gas treatment methods are mostly based on single physical or chemical treatments, which often fail to meet the requirements of high efficiency and environmental protection. Many existing technologies suffer from low efficiency, high energy consumption, and frequent equipment maintenance when removing moisture and impurities from waste gases. Furthermore, the lifespan and cleaning effectiveness of filters are also important factors affecting waste gas treatment efficiency. Traditional filters are prone to clogging after prolonged use, leading to decreased treatment efficiency, increased maintenance costs, and downtime. Therefore, a nitrogen generator oxygen-enriched waste gas collection and utilization device is proposed. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a device for collecting and utilizing oxygen-enriched waste gas from a nitrogen generator.

[0005] To achieve the above objectives, this utility model provides a nitrogen generator oxygen-enriched waste gas collection and utilization device, including a base plate. An air pump is installed on the front upper part of the base plate. A heating shell is installed at the input end of the air pump, and an electric heating wire is installed inside the heating shell. A delivery pipe is installed at the output end of the air pump. A cooling box is fixedly connected to the middle upper part of the base plate, and heat dissipation fins are fixedly connected inside the cooling box. A separation box is fixedly connected to the rear upper part of the base plate. Two filter screens are fixedly connected inside the separation box. Two rack plates are fixedly connected to the bottom of the separation box. A top frame is fixedly connected to the upper side of the separation box. A motor is fixedly connected to the right side of the top frame. A reciprocating lead screw is fixedly connected to the output end of the motor. A sliding block is threaded to the outer side of the reciprocating lead screw. A connecting block is fixedly connected to the bottom of the sliding block, and a cleaning component is provided at the bottom of the connecting block.

[0006] In the above technical solution, the cleaning component further includes two rotating shafts, the upper part of which is rotatably connected to the bottom of the connecting block, a cleaning roller is fixedly connected to the outer side of the rotating shaft, and a gear is fixedly connected to the bottom of the cleaning roller.

[0007] In the above technical solution, the cleaning roller and the filter screen are bonded together, and the gear and the rack plate are meshed together.

[0008] In the above technical solution, the end of the delivery pipe away from the air pump passes through the heat dissipation fins and is fixedly connected inside the separation box.

[0009] In the above technical solution, both the connecting block and the outer side of the rotating shaft are slidably connected to the upper wall of the separation box.

[0010] In the above technical solution, the bottom of the base plate is further provided with casters at all four corners, and the bottom of the separation box is provided with two collection boxes.

[0011] In the above technical solution, the mesh count of the filter screen on the left is smaller than that of the filter screen on the right.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. The present invention introduces oxygen-rich waste gas into the heating shell using an air pump, heats the waste gas with an electric heating wire to remove moisture, prevents condensation in subsequent treatment processes, and then transports the heated waste gas to a cooling box for cooling treatment, ensuring rapid cooling of the waste gas, thereby improving the subsequent separation and cleaning effects.

[0014] 2. This utility model achieves graded separation by setting two filters with different mesh sizes inside the separation box, ensuring the purity of the exhaust gas. By setting a cleaning component to clean the surface of the filter screen, it can effectively remove impurities attached to the surface of the filter screen and prevent clogging. Attached Figure Description

[0015] Figure 1 This is a perspective view of the present invention;

[0016] Figure 2 This is a schematic diagram of the heating shell structure proposed in this utility model;

[0017] Figure 3 This is a schematic diagram of the heat dissipation fin structure proposed in this utility model;

[0018] Figure 4 This is a schematic diagram of the cleaning roller structure proposed in this utility model;

[0019] Figure 5 For this Figure 4 Enlarged view of point A in the middle.

[0020] In the diagram: 1. Base plate; 2. Air pump; 3. Heating shell; 4. Heating wire; 5. Cooling box; 6. Heat dissipation fins; 7. Conveying pipe; 8. Separation box; 9. Filter screen; 10. Rack plate; 11. Top frame; 12. Motor; 13. Reciprocating screw; 14. Sliding block; 15. Connecting block; 16. Rotating shaft; 17. Cleaning roller; 18. Gear; 19. Collection box; 20. Casters. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0022] like Figures 1-5 The device shown is a nitrogen generator oxygen-enriched waste gas collection and utilization device, including a base plate 1. The base plate 1 serves as the basic structure of the entire device, providing stable support and ensuring the firm installation of each component and the overall stability of the equipment. An air pump 2 is installed on the upper front of the base plate 1. The air pump 2 is used to extract oxygen-enriched waste gas from the nitrogen generator. A heating shell 3 is installed at the input end of the air pump 2, and an electric heating wire 4 is installed inside the heating shell 3. The heating shell 3 and the electric heating wire 4 are used to heat the waste gas, helping to remove moisture from the waste gas and preventing condensation during subsequent treatment. A conveying pipe 7 is installed at the output end of the air pump 2, used to convey the heated waste gas. A cooling box 5 is fixedly connected to the upper middle of the base plate 1. The cooling box 5 is used to cool the heated waste gas for subsequent separation and treatment. Heat dissipation fins 6 are fixedly connected inside the cooling box 5 to increase the heat exchange area and improve heat exchange efficiency. A separation box 8 is fixedly connected to the upper rear of the base plate 1, used to remove impurities from the waste gas. Two filters 9 are fixedly connected inside the separation box 8. The filters 9 are used to separate and filter solid particles in the exhaust gas. Two rack plates 10 are fixedly connected to the bottom of the separation box 8. The rack plates 10 drive the gear 18 to rotate by meshing with the gear 18. A top frame 11 is fixedly connected to the upper side of the separation box 8. The function of the top frame 11 is to support the motor 12 and other components to ensure the overall stability and safety of the device. The motor 12 is fixedly connected to the right side of the top frame 11. The motor 12 is used to provide power to drive the cleaning component to operate. A reciprocating screw 13 is fixedly connected to the output end of the motor 12. The reciprocating screw 13 is used to convert the rotational motion of the motor 12 into linear motion. A sliding block 14 is threadedly connected to the outside of the reciprocating screw 13. The sliding block 14 moves linearly by rotating the reciprocating screw 13. A connecting block 15 is fixedly connected to the bottom of the sliding block 14. The connecting block 15 is used to install the cleaning component. The cleaning component is set at the bottom of the connecting block 15. The cleaning component is used to clean the solid particles filtered or separated on the outside of the filters 9.

[0023] The cleaning assembly includes two rotating shafts 16. The upper part of the rotating shaft 16 is rotatably connected to the bottom of the connecting block 15. The rotating shaft 16 is used to ensure the smooth rotation of the cleaning roller 17. The cleaning roller 17 is fixedly connected to the outside of the rotating shaft 16. The cleaning roller 17 is used to clean the filter screen 9 and prevent clogging. The bottom of the cleaning roller 17 is fixedly connected to a gear 18.

[0024] The cleaning roller 17 and the filter screen 9 are fitted together to ensure that the cleaning roller 17 can be closely attached to the filter screen 9 to achieve the best cleaning effect. The gear 18 and the rack plate 10 are meshed. The gear 18 moves and rotates at the same time, which further drives the cleaning roller 17 to rotate.

[0025] The end of the delivery pipe 7 away from the air pump 2 passes through the heat dissipation fins 6 and is fixedly connected inside the separation box 8. While cooling the heated exhaust gas, it accurately delivers the exhaust gas into the separation box 8 for solid particle separation.

[0026] Both the connecting block 15 and the rotating shaft 16 are slidably connected to the upper wall of the separation box 8 to ensure the smooth operation of the cleaning components.

[0027] The bottom of the base plate 1 is fixedly connected to four corners with casters 20. The casters 20 facilitate the movement and fixation of the device. The bottom of the separation box 8 is fixedly connected to two collection boxes 19, which are used to collect the separated impurities for subsequent processing.

[0028] The left filter screen has a smaller mesh size than the right filter screen, thus achieving graded screening. Larger solid particles are removed first by the left filter screen, and smaller solid particles are removed by the right filter screen.

[0029] Working Principle: When it is necessary to collect oxygen-enriched exhaust gas from the nitrogen generator, the exhaust gas discharge pipe is installed on the outside of the heating shell 3, and the air pump 2 is started. The air pump 2 draws in the exhaust gas. At this time, the heating wire 4 is energized, causing it to heat up. The extracted exhaust gas passes through the heating wire 4, removing moisture from the exhaust gas, making subsequent treatment cleaner. The moisture-removed exhaust gas is then transported to the cooling box 5 through the conveying pipe 7. The heat dissipation fins 6 inside the cooling box 5 cool the heated exhaust gas to prevent damage to the device due to excessively high exhaust gas temperature. After cooling, the exhaust gas is again transported to the separation box 8 through the conveying pipe 7 for further treatment. Here, the exhaust gas first passes through the left-side filter screen 9 to remove larger solid particles. After initial filtration, the air passes through the right-side filter 9 to remove smaller solid particles from the exhaust gas. However, after prolonged filtration, the filter 9 accumulates a large number of solid particles, causing blockage and reducing the separation efficiency. At this point, the motor 12 is activated, which in turn drives the reciprocating screw 13 to rotate. The reciprocating screw 13 then drives the sliding block 14 to slide, which in turn drives the connecting block 15 to slide. The sliding of the connecting block 15 in turn drives the rotating shaft 16 and the cleaning roller 17 to slide, cleaning the outer side of the filter 9. As the rotating shaft 16 slides, it also drives the gear 18 to slide. Since the gear 18 meshes with the rack plate 10, it also rotates as it slides, further driving the cleaning roller 17 to rotate and increasing the cleaning effect.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for collecting and utilizing oxygen-enriched waste gas from a nitrogen generator, comprising a base plate (1), characterized in that, An air pump (2) is installed on the upper front of the base plate (1). A heating shell (3) is installed at the input end of the air pump (2). An electric heating wire (4) is installed inside the heating shell (3). A delivery pipe (7) is installed at the output end of the air pump (2). A cooling box (5) is fixedly connected to the upper middle of the base plate (1). A heat dissipation fin (6) is fixedly connected inside the cooling box (5). A separation box (8) is fixedly connected to the upper rear of the base plate (1). Two separation boxes are fixedly connected inside the separation box (8). The filter screen (9) is fixedly connected to two rack plates (10) at the bottom of the separation box (8). A top frame (11) is fixedly connected to the upper side of the separation box (8). A motor (12) is fixedly connected to the right side of the top frame (11). A reciprocating screw (13) is fixedly connected to the output end of the motor (12). A sliding block (14) is threadedly connected to the outer side of the reciprocating screw (13). A connecting block (15) is fixedly connected to the bottom of the sliding block (14). A cleaning component is provided at the bottom of the connecting block (15).

2. The nitrogen generator oxygen-enriched waste gas collection and utilization device according to claim 1, characterized in that, The cleaning assembly includes two rotating shafts (16), the upper part of which is rotatably connected to the bottom of the connecting block (15), and a cleaning roller (17) is fixedly connected to the outside of the rotating shaft (16). A gear (18) is fixedly connected to the bottom of the cleaning roller (17).

3. The nitrogen generator oxygen-enriched waste gas collection and utilization device according to claim 2, characterized in that, The cleaning roller (17) and the filter screen (9) are attached to each other, and the gear (18) and the rack plate (10) are engaged.

4. The nitrogen generator oxygen-enriched waste gas collection and utilization device according to claim 1, characterized in that, The end of the delivery pipe (7) away from the air pump (2) passes through the heat dissipation fins (6) and is fixedly connected inside the separation box (8).

5. The nitrogen generator oxygen-enriched waste gas collection and utilization device according to claim 2, characterized in that, The connecting block (15) and the rotating shaft (16) are both slidably connected to the upper wall of the separation box (8).

6. The nitrogen generator oxygen-enriched waste gas collection and utilization device according to claim 2, characterized in that, The bottom of the base plate (1) is fixedly connected to four corners with casters (20), and the bottom of the separation box (8) is fixedly connected to two collection boxes (19).

7. The nitrogen generator oxygen-enriched waste gas collection and utilization device according to claim 2, characterized in that, The mesh count of the filter screen (9) on the left is smaller than that of the filter screen (9) on the right.