Dye stirring equipment for printing and dyeing
By introducing an electronic scale and a cylinder-driven lifting beam system into the dye mixing equipment, the problem of the existing equipment being unable to accurately add dye has been solved, and precise dye addition and uniform mixing of multiple material tanks have been achieved.
Patent Information
- Application Number
- CN202423153704.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Existing dye mixing equipment cannot weigh and precisely add multiple specific amounts of dye at once, resulting in uneven mixing.
A dye mixing device was designed, comprising a support, a base, a mixing tank, a main shaft, mixing blades, an electronic scale, a cylinder, a lifting beam, and a filling pipe. The lifting beam is driven by the cylinder to descend, so that the filling pipe is accurately inserted into the material tank, and the electronic scale is used to accurately weigh and add dye.
This technology enables precise addition of dye to multiple containers at one time, ensuring uniform distribution of the dye in the solution and improving the mixing effect.
Smart Images
Figure CN223542900U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of mechanical technology and relates to a dye stirring device for printing and dyeing. Background Technology
[0002] In the printing and dyeing industry, the use of dyes is a crucial step. To ensure uniformity of the printing and dyeing effect and the vibrancy of the colors, the dyes must be evenly distributed in the solution. To achieve this goal, a variety of dyes are used in the printing and dyeing process, including natural dyes, synthetic dyes, and some special pigments. To ensure that these dyes are thoroughly mixed in the solution and achieve a uniform distribution, specialized dye mixing equipment is required. Current dye mixing equipment cannot weigh out multiple quantities of dye required at once after the mixing process; therefore, designing a dye mixing device specifically for printing and dyeing is essential. Summary of the Invention
[0003] The purpose of this invention is to address the aforementioned problems in existing technologies by proposing a dye mixing device for printing and dyeing.
[0004] The objective of this utility model can be achieved through the following technical solution: A dye mixing device for printing and dyeing includes a support and a base. A mixing tank with an open top is installed on the support. A main shaft is rotatably installed inside the mixing tank. The main shaft has mixing blades. The end of the main shaft is also connected to a drive motor to rotate it. The base is arranged directly below the mixing tank. The device is characterized in that multiple electronic scales are installed on the base, a crossbeam is installed on the support, and the crossbeam has mounting ears. A cylinder is installed on the mounting ears, and the piston rod of the cylinder is vertically downward. The end of the piston rod of the cylinder is connected to a lifting beam through a height adjustment structure. Multiple filling pipes are vertically installed on the lifting beam, and the positions of the filling pipes correspond one-to-one with the positions of the electronic scales. The bottom of the mixing tank has multiple discharge ports, which are connected to the filling pipes through telescopic pipes. An electric valve is also installed at the discharge port.
[0005] The telescopic tube and the filling tube are connected by a quick connector.
[0006] The height adjustment structure includes a guide seat, a fastening screw, and a vertical guide rod. The guide seat is connected to the end of the piston rod of the cylinder. The vertical guide rod is slidably connected to the guide seat. The upper end of the vertical guide rod has a limiting head, and the lower end of the vertical guide rod is connected to the end of the lifting beam.
[0007] The fastening screws are hand-tightened.
[0008] An electrical control box is also installed on the bracket, and the drive motor, cylinder and electric valve are all electrically connected to the electrical control box via wiring.
[0009] Compared with existing technologies, this dye mixing equipment for printing and dyeing has the following advantages:
[0010] In this invention, multiple turnover bins are placed above corresponding electronic scales, and a lifting beam is driven by a cylinder to descend, so that the end of the filling tube is positioned inside the turnover bin. With the cooperation of the electronic scale, a precise weight of dye can be injected into multiple turnover bins at one time. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the planar structure of this utility model;
[0012] Figure 2 This is a magnified view of a portion of point A;
[0013] Figure 3 This is a three-dimensional structural diagram of the removed portion of this utility model;
[0014] In the diagram, 1. Base; 2. Electronic scale; 3. Turnover hopper; 4. Support; 5. Lifting beam; 6. Cylinder; 7. Electrical control box; 8. Mixing tank; 9. Filling pipe; 10. Vertical guide rod; 11. Guide seat; 12. Mounting ear; 13. Crossbeam; 14. Fastening screw; 15. Limiting head; 16. Discharge port; 17. Electric valve; 18. Telescopic pipe; 19. Quick connector; 20. Drive motor; 21. Main shaft; 22. Mixing blade. Detailed Implementation
[0015] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.
[0016] like Figures 1-3As shown, this dye mixing device for printing and dyeing includes a support 4 and a base 1. A mixing tank 8 with an open top is mounted on the support 4. A main shaft 21 is rotatably mounted inside the mixing tank 8, and stirring blades 22 are mounted on the main shaft 21. The end of the main shaft 21 is also connected to a drive motor 20 to rotate it. In this embodiment, the drive motor 20 drives the main shaft 21 to rotate, which in turn drives the stirring blades 22 to rotate, thus uniformly mixing the dye in the mixing tank 8. This is a prior art technique. The base 1 is located directly below the mixing tank 8, and multiple electronic scales 2 are mounted on the base 1. The support 4 is equipped with... There is a crossbeam 13, on which there are mounting ears 12. A cylinder 6 is mounted on the mounting ears 12, and the piston rod of the cylinder 6 is vertically downward. The end of the piston rod of the cylinder 6 is connected to the lifting beam 5 through a height adjustment structure. Multiple filling pipes 9 are vertically mounted on the lifting beam 5, and the positions of the filling pipes 9 correspond one-to-one with the positions of the electronic scale 2. The bottom of the mixing tank 8 has multiple discharge ports 16. The discharge ports 16 are connected to the filling pipes 9 through telescopic pipes 18. An electric valve 17 is also installed at the discharge port 16. With this structure, the electric valve 17 can control the discharge port 16 to be open or closed.
[0017] The telescopic tube 18 and the filling tube 9 are connected by a quick connector 19, which uses an existing structure.
[0018] The height adjustment structure includes a guide seat 11, a fastening screw 14, and a vertical guide rod 10. The guide seat 11 is connected to the piston rod end of the cylinder 6. The vertical guide rod 10 is slidably connected to the guide seat 11. The upper end of the vertical guide rod 10 has a limiting head 15, and the lower end of the vertical guide rod 10 is connected to the end of the lifting beam 5. With this structure, the height of the lifting beam 5 can be adjusted accordingly based on the height of the required turnover hopper 3. The fastening screw 14 is a hand-tightening component.
[0019] The bracket 4 is also equipped with an electrical control box 7. The drive motor 20, cylinder 6 and electric valve 17 are all electrically connected to the electrical control box 7 through wiring. This adopts existing technology and its circuit does not need to be redesigned.
[0020] In this embodiment, the bracket 4 and the base 1 are respectively installed on the ground.
[0021] In this invention, multiple turnover bins 3 are placed above corresponding electronic scales 2, and the lifting beam 5 is driven to descend by the cylinder 6, so that the end of the filling tube 9 is positioned inside the turnover bin 3. With the cooperation of the electronic scale 2, the dye of a precise weight can be injected into multiple turnover bins 3 at one time.
[0022] All of the above components are general standard parts or components known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0023] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.
Claims
1. A dye mixing device for printing and dyeing, comprising a support (4) and a base (1), wherein a mixing tank (8) with an open top is mounted on the support (4), a main shaft (21) is rotatably mounted inside the mixing tank (8), the main shaft (21) has mixing blades (22), and the end of the main shaft (21) is connected to a drive motor (20) for rotating it, and the base (1) is arranged directly below the mixing tank (8), characterized in that, Multiple electronic scales (2) are installed on the base (1), and a crossbeam (13) is installed on the bracket (4). The crossbeam (13) has mounting ears (12), and a cylinder (6) is installed on the mounting ears (12). The piston rod of the cylinder (6) is vertically downward. The end of the piston rod of the cylinder (6) is connected to the lifting beam (5) through a height adjustment structure. Multiple filling pipes (9) are vertically installed on the lifting beam (5), and the positions of the filling pipes (9) correspond one-to-one with the positions of the electronic scales (2). The bottom of the mixing tank (8) has multiple discharge ports (16). The discharge ports (16) are connected to the filling pipes (9) through telescopic pipes (18). An electric valve (17) is also installed at the discharge port (16).
2. The dye mixing equipment for printing and dyeing according to claim 1, characterized in that, The telescopic tube (18) and the filling tube (9) are connected by a quick connector (19).
3. The dye mixing device for printing and dyeing according to claim 1, characterized in that, The height adjustment structure includes a guide seat (11), a fastening screw (14), and a vertical guide rod (10). The guide seat (11) is connected to the piston rod end of the cylinder (6). The vertical guide rod (10) is slidably connected to the guide seat (11). The upper end of the vertical guide rod (10) has a limiting head (15). The lower end of the vertical guide rod (10) is connected to the end of the lifting beam (5).
4. The dye mixing equipment for printing and dyeing according to claim 3, characterized in that, The fastening screw (14) is a hand-tightening component.
5. The dye mixing device for printing and dyeing according to claim 1, characterized in that, An electrical control box (7) is also installed on the bracket (4). The drive motor (20), cylinder (6) and electric valve (17) are all connected to the electrical control box (7) via a line.