High-efficiency dispensing mechanism for LED car lamp production

By using a dual-head motor to drive a pulley to move the lamp holder for dispensing in LED automotive lamp production, and using a collection box to collect the finished products, the problem of decreased dispensing efficiency caused by frequent lamp replacements by workers has been solved, achieving highly efficient and automated dispensing.

CN223543344UActive Publication Date: 2025-11-14XIAN JINGXIN HI-TECH CO LTD
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Patent Information

Application Number
CN202422963025.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-11-14
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

In current LED automotive light production, workers need to continuously replace the lights to complete efficient dispensing, which leads to a decrease in dispensing efficiency over a long period of time.

Method used

The system uses a combination of a dual-head motor, a rotating shaft, pulleys, a connecting belt, and a placement seat. The pulleys drive the connecting belt to move the placement seat to apply adhesive to the headlights. The dispensing headlights are then collected in a collection box, reducing the frequency of manual replacement.

Benefits of technology

This reduces the workload of staff, ensures the continuity and stability of dispensing efficiency, and improves the automation level of dispensing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an LED car lamp production high-efficiency glue dispensing mechanism which comprises two fixing plates, two double-head motors are arranged between the two fixing plates, the two output ends of each double-head motor are fixedly connected with rotating shafts, the other end of each rotating shaft penetrates through the corresponding fixing plate and is fixedly connected with a belt pulley, and the belt pulleys are fixedly connected with the two output ends of each double-head motor. And the rotating shafts are rotationally connected with the fixing plates, and the outer surfaces of all the belt wheels are jointly sleeved with a connecting belt. Through cooperation of a double-head motor, a rotating shaft, a belt pulley, a connecting belt, a connecting plate and a placing seat, the placing seat can be used for placing a vehicle lamp, when the double-head motor works, the belt pulley can drive the connecting belt to rotate, and the placing seat can drive the vehicle lamp to move to the position below a dispensing machine for dispensing; and after dispensing is completed, the vehicle lamp can be separated from the containing base, then a worker can continuously place the vehicle lamp on the containing base, the intensity of the worker is relieved, and the dispensing efficiency can be guaranteed.
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Description

Technical Field

[0001] This application relates to the field of automotive lamp dispensing technology, and in particular to a highly efficient dispensing mechanism for LED automotive lamp production. Background Technology

[0002] LED automotive light dispensing is a key process, typically used to seal, fix, and protect LED chips and their circuit boards, preventing external environmental factors from affecting the lighting fixture. Dispensing forms a sealing layer at the joints of the chips, cover, and circuit board, effectively preventing moisture, dust, and corrosive substances from entering, thereby improving the waterproof, dustproof, and corrosion-resistant properties of the automotive light and extending its lifespan.

[0003] Application No. 202321820855.X discloses an efficient LED automotive light dispensing mechanism. This highly efficient dispensing mechanism for LED automotive light production includes a dispensing table and a dispensing machine. The top of the dispensing table has an inlet / outlet slot, inside which a moving block is slidably connected. The top of the moving block is rotatably connected to an H-shaped positioning frame. A U-shaped limiting block is fixedly connected to the top of the dispensing table. Inside the positioning frame, two fixing blocks are provided via an installation mechanism. The top of each fixing block has a fixing slot, and a positioning mechanism is provided on the side of the positioning frame. This invention allows for easy replacement of automotive lights by simply pulling out and rotating the positioning frame, saving time during the replacement process.

[0004] The above solution has shortcomings in its use. It requires staff to continuously replace the headlights in order to achieve efficient dispensing of adhesive. Over time, the efficiency of headlight replacement will decrease significantly, leading to a decrease in dispensing efficiency. Therefore, we propose a more efficient dispensing mechanism for LED headlight production to solve the above problems. Utility Model Content

[0005] The purpose of this application is to provide a highly efficient dispensing mechanism for LED automotive light production, which solves the problem that requires workers to continuously replace the automotive lights in order to complete the efficient dispensing of the lights. Over time, the efficiency of workers replacing the automotive lights will decrease significantly, which will lead to a decrease in dispensing efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A highly efficient dispensing mechanism for LED automotive light production includes two fixed plates. Two dual-head motors are arranged between the two fixed plates. Each dual-head motor has a rotating shaft fixedly connected to each of its two output ends. The other end of each rotating shaft passes through the fixed plate and is fixedly connected to a pulley. The rotating shaft and the fixed plate are rotatably connected. A connecting belt is fitted on the outer surface of each set of pulleys. A set of equidistant connecting plates is fixedly connected to one side of each of the two connecting belts. A placement seat is fixedly connected to the end of each set of connecting plates that is close to each other. A frame plate is fixedly connected to the side of each of the two fixed plates that is far from each other. A dispensing machine is mounted on the bottom surface of the top of the frame plate.

[0008] In a further embodiment, the bottom surfaces of the two fixed plates are jointly fixedly connected to two reinforcing plates, and the upper surface of each reinforcing plate is connected to a dual-head motor.

[0009] In a further embodiment, a support plate is fixedly connected to one side of the two fixed plates that are close to each other, and the support plate is located directly below the dispensing machine.

[0010] In a further embodiment, a collection box is provided below both of the fixed plates, and a set of casters is installed on the bottom surface of the collection box.

[0011] In a further embodiment, a set of legs is fixedly connected to the side of each of the two fixed plates that are far apart from each other, and a base plate is fixedly connected to the bottom end of each set of legs.

[0012] In a further embodiment, each of the placement seats is provided with a compression pad.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This application utilizes a combination of a dual-head motor, a rotating shaft, a pulley, a connecting belt, a connecting plate, and a placement seat. The placement seat can be used to place vehicle lights. When the dual-head motor is working, the pulley drives the connecting belt to rotate, and the placement seat moves the vehicle light to the underside of the dispensing machine for dispensing. As the connecting belt rotates, the dispensed vehicle light separates from the placement seat, allowing workers to continuously place vehicle lights onto the placement seat. This not only reduces the workload of workers but also ensures dispensing efficiency.

[0015] The collection box can collect the finished headlights after dispensing, and the support plate can support the headlights and the mounting base during dispensing, further ensuring stability during headlight dispensing. Attached Figure Description

[0016] Figure 1A schematic diagram of the overall three-dimensional structure of a highly efficient dispensing mechanism for LED automotive lighting production.

[0017] Figure 2 A three-dimensional structural diagram of the fixing plate for a high-efficiency dispensing mechanism used in LED automotive lighting production.

[0018] Figure 3 A three-dimensional structural diagram of the mounting base for a highly efficient dispensing mechanism used in LED automotive lighting production.

[0019] In the diagram: 1. Fixing plate; 2. Dispensing machine; 3. Shelf; 4. Placement seat; 5. Connecting plate; 6. Connecting belt; 7. Pulley; 8. Support leg; 9. Base plate; 10. Collection box; 11. Support plate; 12. Dual-head motor; 13. Rotating shaft; 14. Reinforcing plate; 15. Casters. Detailed Implementation

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-3 In this utility model, a high-efficiency dispensing mechanism for LED vehicle light production includes two fixed plates 1. Each of the two fixed plates 1 has a set of support legs 8 fixedly connected to its opposite side. The bottom end of each set of support legs 8 is fixedly connected to a base plate 9. By utilizing the cooperation between the support legs 8 and the base plate 9, the fixed plates 1 can be stably supported and kept in a stable state.

[0023] Two dual-head motors 12 are arranged between the two fixed plates 1. Each dual-head motor 12 has two output ends fixedly connected to a rotating shaft 13. The other end of each rotating shaft 13 passes through the fixed plate 1 and is fixedly connected to a pulley 7. The rotating shaft 13 is rotatably connected to the fixed plate 1. The outer surface of each set of pulleys 7 is fitted with a connecting belt 6. When the two dual-head motors 12 are started to rotate in the same direction, the rotating shaft 13 will drive the pulleys 7 to rotate in the same direction, and the two connecting belts 6 will rotate in the same direction. The intermittent operation of the dual-head motors 12 can be adjusted by using a control switch to adjust the intermittent rotation of the connecting belts 6.

[0024] The bottom surfaces of the two fixed plates 1 are jointly fixedly connected to two reinforcing plates 14. The upper surface of each reinforcing plate 14 is connected to the dual-head motor 12. The reinforcing plates 14 can support the dual-head motor 12, ensuring the stability of the dual-head motor 12 during operation.

[0025] Two connecting belts 6 are fixedly connected to a set of equidistant connecting plates 5 on one side of each other. Each set of connecting plates 5 is fixedly connected to a placement seat 4 at the end of each other. Each placement seat 4 is equipped with a compression pad. The vehicle light can be placed on the placement seat 4, and the vehicle light can be prevented from colliding and being damaged. When the connecting belt 6 rotates intermittently, it will synchronously drive the placement seat 4 and the vehicle light to move for dispensing.

[0026] A collection box 10 is set under both fixed plates 1. A set of casters 15 are installed on the bottom of the collection box 10. The collection box 10 can be used to collect the car lights after the glue is applied. The staff can easily move and adjust the position of the collection box 10 to ensure that the car lights can fall into the collection box 10.

[0027] Two fixed plates 1 are fixedly connected to a frame plate 3 on their opposite sides. A dispensing machine 2 is installed on the bottom surface of the top of the frame plate 3. The dispensing machine 2 can be fixed by the frame plate 3, and the dispensing machine 2 will then dispense glue to the car lights on the mounting base 4.

[0028] Two fixed plates 1 are fixedly connected to a support plate 11 on their adjacent sides. The support plate 11 is located directly below the dispensing machine 2. The support plate 11 can support the car headlight and the mounting base 4 that are being dispensed, ensuring their stability.

[0029] The working principle of this application is as follows: When in use, the car lights are placed on the placement seat 4 in sequence. Then, the two dual-head motors 12 are started and rotated in the same direction. The rotating shaft 13 drives the pulley 7 to rotate, and the connecting belt 6 rotates at the same time, which drives the connecting plate 5 and the placement seat 4 to move. When the placement seat 4 moves under the dispensing machine 2, the dual-head motors 12 stop working, and the dispensing machine 2 will perform dispensing work on the car lights. After the dispensing is completed, the dual-head motors 12 will continue to work, and the next placement seat 4 will continue to move under the dispensing machine 2 to work. The dispensed car lights will fall into the collection box 10 as the placement seat 4 rotates. At the same time, the staff can continuously place car lights on the empty placement seat 4, which reduces the strength of the staff and improves the efficiency of dispensing.

[0030] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A highly efficient dispensing mechanism for LED automotive light production, characterized in that: It includes two fixed plates (1), and two double-headed motors (12) are arranged between the two fixed plates (1). Each double-headed motor (12) has two output ends fixedly connected to a rotating shaft (13). The other end of each rotating shaft (13) passes through the fixed plate (1) and is fixedly connected to a pulley (7). The rotating shaft (13) is rotatably connected to the fixed plate (1). The outer surface of each set of pulleys (7) is fitted with a connecting belt (6). A set of equally spaced connecting plates (5) is fixedly connected to one side of each of the two connecting belts (6). The end of each set of connecting plates (5) that is close to each other is fixedly connected to a placement seat (4). The side of the two fixed plates (1) that is far away from each other is fixedly connected to a frame plate (3). A dispensing machine (2) is installed on the bottom surface of the top of the frame plate (3).

2. The high-efficiency dispensing mechanism for LED automotive lamp production according to claim 1, characterized in that: The bottom surfaces of the two fixed plates (1) are jointly fixedly connected to two reinforcing plates (14), and the upper surface of each reinforcing plate (14) is connected to the dual-head motor (12).

3. The high-efficiency dispensing mechanism for LED automotive lamp production according to claim 1, characterized in that: The two fixing plates (1) are fixedly connected to a support plate (11) on their adjacent sides, and the support plate (11) is located directly below the dispensing machine (2).

4. The high-efficiency dispensing mechanism for LED automotive lamp production according to claim 1, characterized in that: A collection box (10) is provided below both of the fixed plates (1), and a set of casters (15) is installed on the bottom surface of the collection box (10).

5. The high-efficiency dispensing mechanism for LED automotive lamp production according to claim 1, characterized in that: Each of the two fixed plates (1) has a set of support legs (8) fixedly connected to one side away from each other, and the bottom end of each set of support legs (8) is fixedly connected to a base plate (9).

6. The high-efficiency dispensing mechanism for LED automotive lamp production according to claim 1, characterized in that: Each of the aforementioned placement seats (4) is provided with a compression pad.

Citation Information

Patent Citations

  • High-efficiency dispensing mechanism for LED car lamp production

    CN220496821U