Efficient impurity removal device for graphite mold
By combining an ultrasonic cleaner with a rotating component, automated cleaning of graphite molds is achieved, solving the problem of impurity accumulation on the surface and inside the molds, and improving cleaning efficiency and cleanliness.
Patent Information
- Application Number
- CN202422995208.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-05
AI Technical Summary
After prolonged use, graphite molds accumulate dirt, grease, oxides, and other impurities, affecting their thermal conductivity and precision. Manual cleaning is also inefficient.
An ultrasonic cleaner is used in combination with a retrieval component, a rotating component, and a nozzle structure to achieve automated cleaning and internal rinsing of graphite molds. The rotating component drives the mold to rotate, the nozzle rinses the internal cavity, and the retrieval component removes the mold.
It improves the cleaning efficiency of graphite molds, ensures the cleanliness of the mold surface and inner cavity, and reduces the intensity of manual labor.
Smart Images

Figure CN223543594U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of graphite mold technology, and in particular relates to a high-efficiency impurity removal device for graphite molds. Background Technology
[0002] Graphite molds are molds made of graphite material, also known as Juxing graphite molds. Due to their unique properties, graphite molds have been widely used in many industrial production fields.
[0003] After prolonged use, graphite molds may accumulate dirt, grease, oxides, and other residues on their surface. These impurities not only affect the mold's thermal conductivity and self-lubricating properties but may also reduce its precision and lifespan. Cleaning the graphite mold removes these impurities, restoring its original performance and ensuring optimal performance during use. However, cleaning graphite molds requires manual labor using tools such as brushes and cotton cloths. This manual cleaning process is arduous and inefficient. Utility Model Content
[0004] In view of the problems existing in the prior art, this utility model provides a high-efficiency impurity removal device for graphite molds that can overcome or at least partially solve the above problems.
[0005] This utility model is implemented as follows: a high-efficiency impurity removal device for graphite molds includes an ultrasonic cleaner and a retrieval assembly. The ultrasonic cleaner includes a base, a cleaning tank, and a controller. The bottom of the cleaning tank is fixedly connected to the left side of the top of the base, and the bottom of the controller is fixedly connected to the right side of the top of the base. The retrieval assembly includes two hydraulic cylinders, a top plate, two support tubes, and a bottom plate. The bottoms of the two hydraulic cylinders are fixedly connected to the left and right sides of the top of the base, respectively. The tops of the output ends of the two hydraulic cylinders are fixedly connected to the left and right sides of the bottom of the top plate, respectively. The tops of the surfaces of the two support tubes are fixedly connected to the left and right sides of the interior of the top plate, respectively. The left and right sides of the top of the bottom plate are both fixedly connected to the bottoms of the two support tubes.
[0006] The ultrasonic cleaner is used to clean and remove impurities from graphite molds.
[0007] The retrieval assembly is used to remove the graphite mold from inside the cleaning tank.
[0008] To support the graphite mold, preferably, a connecting block is movably connected inside the base plate, a support plate is fixedly connected to the top of the connecting block, and a first limiting ring is fixedly connected to the surface of each of the two support tubes. The surfaces of the two first limiting rings are movably connected to the surface of the support plate. A rotating assembly is provided at the bottom of the base plate, and a pressing assembly is provided at the bottom of the top plate. Through the cooperation of the two first limiting rings and the connecting block, the position of the support plate is restricted, and the graphite mold is supported by the support plate.
[0009] To improve the cleaning efficiency of graphite molds, preferably, the rotating assembly includes a drive motor, a drive rod, and a drive gear. The bottom of the drive motor is fixedly connected to the left side of the top of the top plate. The surface of the drive rod is movably connected to the inside of the left-side support tube. The top of the drive gear is fixedly connected to the bottom of the connecting block. The left side of the surface of the drive gear meshes with the bottom of the surface of the support tube. By starting the drive motor, the output end of the drive motor drives the drive rod to rotate. During the rotation of the drive rod, the drive gear rotates. During the rotation of the drive gear, the support plate rotates through the connecting block. The graphite mold rotates through the support plate, thereby improving the cleaning effect of the graphite mold.
[0010] To ensure the graphite mold remains stable on top of the support plate, preferably, the pressing assembly includes a pull rod, a pressing spring, a turntable, a connecting seat, and a pressing plate. The top of the pull rod surface is movably connected to the interior of the top plate, the top of the pressing spring is fixedly connected to the bottom of the top plate, the bottom of the pressing spring is fixedly connected to the bottom of the pull rod surface, the top of the turntable is fixedly connected to the bottom of the pull rod, the interior of the connecting seat is movably connected to the surface of the turntable, and the top of the pressing plate is fixedly connected to the bottom of the connecting seat. The pressing spring generates a downward thrust on the pull rod, causing the turntable to press the pressing plate against the graphite mold, thereby stabilizing the graphite mold.
[0011] To flush the interior of the graphite mold, preferably, a connecting box is fixedly connected to the bottom left side of the right-side support pipe. The bottom of the connecting box is fixedly connected to the top of the base plate, and the top of the connecting box is movably connected to the bottom of the support plate. Multiple nozzles are fixedly connected to the top inside the connecting box. The right-side support pipe is connected to a water source, and water is sprayed into the interior of the graphite mold through the connecting box and multiple nozzles to flush the interior of the graphite mold.
[0012] To keep the lower pressure plate balanced, preferably, a second limiting ring is fixedly connected to the surface of the lower pressure plate, and a connecting member is movably connected to the surface of the second limiting ring. The left and right sides inside the connecting member are slidably connected to the surfaces of the two support tubes. Through the cooperation of the connecting member and the second limiting ring, the position of the lower pressure plate is restricted to prevent the lower pressure plate from tilting.
[0013] To prevent the top plate from tilting, preferably, the bottom of the top plate is fixedly connected with multiple sliding rods, the surfaces of which are slidably connected to the four corners inside the cleaning tank. The movement direction of the top plate is restricted by the multiple sliding rods to prevent the top plate from tilting.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] This invention utilizes an ultrasonic cleaner, a base, a cleaning chamber, and a controller to clean and remove impurities from a graphite mold. The ultrasonic cleaner removes the graphite mold from the cleaning chamber using a retrieval component, the mold is rotated using a rotating component, and stabilized using a pressing component. Multiple nozzles then rinse the inner cavity of the graphite mold, achieving a convenient cleaning and impurity removal process. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural schematic diagram provided in an embodiment of the present utility model;
[0017] Figure 2 This is a three-dimensional structural diagram of the raised state of the base plate provided in an embodiment of the present utility model;
[0018] Figure 3 This is a three-dimensional schematic diagram of a partial structure provided in an embodiment of the present utility model;
[0019] Figure 4 This is a three-dimensional structural diagram of the pressing component provided in an embodiment of the present utility model.
[0020] In the diagram: 1. Ultrasonic cleaner; 101. Base; 102. Cleaning tank; 103. Controller; 2. Retrieval assembly; 201. Hydraulic cylinder; 202. Top plate; 203. Support tube; 204. Base plate; 3. Connecting block; 4. Support plate; 5. First limit ring; 6. Rotating assembly; 601. Drive motor; 602. Drive rod; 603. Drive gear; 7. Pressing assembly; 701. Pull rod; 702. Pressing spring; 703. Turntable; 704. Connecting seat; 705. Pressing plate; 8. Connecting box; 9. Nozzle; 10. Second limit ring; 11. Connector; 12. Slide rod. Detailed Implementation
[0021] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.
[0022] The structure of this utility model will now be described in detail with reference to the accompanying drawings.
[0023] like Figures 1 to 4As shown in the figure, this utility model provides a high-efficiency impurity removal device for graphite molds, including an ultrasonic cleaner 1 and a retrieval assembly 2. The ultrasonic cleaner 1 includes a base 101, a cleaning tank 102, and a controller 103. The bottom of the cleaning tank 102 is fixedly connected to the left side of the top of the base 101, and the bottom of the controller 103 is fixedly connected to the right side of the top of the base 101. The retrieval assembly 2 includes two hydraulic cylinders 201, a top plate 202, two support tubes 203, and a bottom plate 204. The bottoms of the two hydraulic cylinders 201 are fixedly connected to the left and right sides of the top of the base 101, respectively. The tops of the output ends of the two hydraulic cylinders 201 are fixedly connected to the left and right sides of the bottom of the top plate 202, respectively. The tops of the surfaces of the two support tubes 203 are fixedly connected to the left and right sides of the interior of the top plate 202, respectively. The right sides are fixedly connected, and the top left and right sides of the base plate 204 are fixedly connected to the bottom of the two support tubes 203; the ultrasonic cleaner 1 is used to clean and remove impurities from the graphite mold; the retrieval component 2 is used to remove the graphite mold from the inside of the cleaning box 102. In order to support the graphite mold, the bottom plate 204 is movably connected to the inside of the base plate 204, and the top of the connecting block 3 is fixedly connected to the support plate 4. The surfaces of the two support tubes 203 are fixedly connected to the first limiting rings 5, and the surfaces of the two first limiting rings 5 are movably connected to the surface of the support plate 4. The bottom of the base plate 204 is provided with a rotating component 6, and the bottom of the top plate 202 is provided with a pressing component 7. Through the cooperation of the two first limiting rings 5 and the connecting block 3, the position of the support plate 4 is restricted. To support the graphite mold and improve its cleaning efficiency, the rotating assembly 6 includes a drive motor 601, a drive rod 602, and a drive gear 603. The bottom of the drive motor 601 is fixedly connected to the left side of the top of the top plate 202. The surface of the drive rod 602 is movably connected to the interior of the left-side support tube 203. The top of the drive gear 603 is fixedly connected to the bottom of the connecting block 3, and the left side of the surface of the drive gear 603 meshes with the bottom of the surface of the support tube 203. When the drive motor 601 is started, its output drives the drive rod 602 to rotate. During this rotation, the drive rod 602 drives the drive gear 603 to rotate. The rotation of the drive gear 603, in turn, drives the support plate 4 to rotate via the connecting block 3. The graphite mold is rotated, thereby improving the cleaning effect. To keep the graphite mold stable on top of the support plate 4, the pressing assembly 7 includes a pull rod 701, a pressing spring 702, a turntable 703, a connecting seat 704, and a pressing plate 705. The top of the surface of the pull rod 701 is movably connected to the interior of the top plate 202. The top of the pressing spring 702 is fixedly connected to the bottom of the top plate 202, and the bottom of the pressing spring 702 is fixedly connected to the bottom of the surface of the pull rod 701. The top of the turntable 703 is fixedly connected to the bottom of the pull rod 701. The interior of the connecting seat 704 is movably connected to the surface of the turntable 703. The top of the pressing plate 705 is fixedly connected to the bottom of the connecting seat 704. The pressing spring 702 generates a downward pushing force on the pull rod 701.The turntable 703 drives the lower pressure plate 705 to press the graphite mold, thereby stabilizing the graphite mold. To flush the inner cavity of the graphite mold, a connecting box 8 is fixedly connected to the bottom left side of the right support pipe 203. The bottom of the connecting box 8 is fixedly connected to the top of the base plate 204, and the top of the connecting box 8 is movably connected to the bottom of the support plate 4. Multiple nozzles 9 are fixedly connected to the top inside the connecting box 8. The right support pipe 203 is connected to a water source, and water is sprayed into the interior of the graphite mold through the connecting box 8 and the multiple nozzles 9 to flush the interior. To maintain the balance of the lower pressure plate 705, the surface of the lower pressure plate 705... A second limiting ring 10 is fixedly connected, and a connecting member 11 is movably connected to the surface of the second limiting ring 10. The left and right sides of the connecting member 11 are slidably connected to the surfaces of the two support tubes 203. Through the cooperation of the connecting member 11 and the second limiting ring 10, the position of the lower pressure plate 705 is restricted, preventing the lower pressure plate 705 from tilting. To prevent the top plate 202 from tilting, multiple sliding rods 12 are fixedly connected to the bottom of the top plate 202. The surfaces of the multiple sliding rods 12 are slidably connected to the four corners inside the cleaning tank 102, restricting the movement direction of the top plate 202 and preventing it from tilting.
[0024] The working principle of this utility model:
[0025] During the rinsing and impurity removal of the graphite mold, two hydraulic cylinders 201 are activated. The output ends of the two hydraulic cylinders 201 drive the top plate 202 to move upward. During the movement of the top plate 202, the bottom plate 204 is driven upward through the two support pipes 203. During the movement of the bottom plate 204, the support plate 4 is driven upward, causing the support plate 4 to move out of the cleaning tank 102. The pull rod 701 is moved upward. During the movement of the pull rod 701, the lower pressure plate 705 is moved upward through the turntable 703, placing the graphite mold on top of the support plate 4 with the cavity of the graphite mold facing downward. The pull rod 701 is moved downward, and the lower pressure plate 705 is pushed downward through the lower pressure spring 702, keeping the graphite mold stable. Two hydraulic cylinders 201 are activated to move the graphite mold downwards, and the graphite mold is cleaned through the cleaning tank 102. After cleaning, the two hydraulic cylinders 201 are activated again to move the graphite mold out of the cleaning solution. The water source is connected to the right support pipe 203, and water is sprayed into the interior of the graphite mold through the connecting box 8 and multiple nozzles 9 to rinse the interior of the graphite mold. The drive motor 601 is activated, and the output end of the drive motor 601 drives the drive rod 602 to rotate. During the rotation of the drive rod 602, the drive gear 603 rotates. During the rotation of the drive gear 603, the support plate 4 rotates through the connecting block 3. The support plate 4 then drives the graphite mold to rotate, rinsing different parts of the interior of the graphite mold.
[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can exercise their rights without departing from the scope of the present utility model.
Claims
1. A high-efficiency impurity removal device for graphite molds, comprising an ultrasonic cleaner (1) and a retrieval assembly (2), characterized in that: The ultrasonic cleaner (1) includes a base (101), a cleaning tank (102), and a controller (103). The bottom of the cleaning tank (102) is fixedly connected to the left side of the top of the base (101), and the bottom of the controller (103) is fixedly connected to the right side of the top of the base (101). The retrieval assembly (2) includes two hydraulic cylinders (201), a top plate (202), two support tubes (203), and a bottom plate (204). The bottoms of the two hydraulic cylinders (201) are fixedly connected to the left and right sides of the top of the base (101), and the tops of the output ends of the two hydraulic cylinders (201) are fixedly connected to the left and right sides of the bottom of the top plate (202). The tops of the surfaces of the two support tubes (203) are fixedly connected to the left and right sides of the interior of the top plate (202), and the left and right sides of the top of the bottom plate (204) are fixedly connected to the bottoms of the two support tubes (203). The ultrasonic cleaner (1) is used to clean and remove impurities from graphite molds. The retrieval component (2) is used to remove the graphite mold from the interior of the cleaning tank (102).
2. The high-efficiency impurity removal device for graphite molds as described in claim 1, characterized in that: The bottom plate (204) is movably connected to a connecting block (3), and a support plate (4) is fixedly connected to the top of the connecting block (3). The surfaces of the two support tubes (203) are fixedly connected to a first limiting ring (5), and the surfaces of the two first limiting rings (5) are movably connected to the surface of the support plate (4). A rotating component (6) is provided at the bottom of the bottom plate (204), and a pressing component (7) is provided at the bottom of the top plate (202).
3. The high-efficiency impurity removal device for graphite molds as described in claim 2, characterized in that: The rotating assembly (6) includes a drive motor (601), a drive rod (602), and a drive gear (603). The bottom of the drive motor (601) is fixedly connected to the left side of the top of the top plate (202). The surface of the drive rod (602) is movably connected to the inside of the left support tube (203). The top of the drive gear (603) is fixedly connected to the bottom of the connecting block (3). The left side of the surface of the drive gear (603) is meshed with the bottom of the surface of the support tube (203).
4. The high-efficiency impurity removal device for graphite molds as described in claim 2, characterized in that: The pressing assembly (7) includes a pull rod (701), a pressing spring (702), a turntable (703), a connecting seat (704), and a pressing plate (705). The top of the surface of the pull rod (701) is movably connected to the interior of the top plate (202). The top of the pressing spring (702) is fixedly connected to the bottom of the top plate (202). The bottom of the pressing spring (702) is fixedly connected to the bottom of the surface of the pull rod (701). The top of the turntable (703) is fixedly connected to the bottom of the pull rod (701). The interior of the connecting seat (704) is movably connected to the surface of the turntable (703). The top of the pressing plate (705) is fixedly connected to the bottom of the connecting seat (704).
5. The high-efficiency impurity removal device for graphite molds as described in claim 2, characterized in that: The bottom left side of the support tube (203) on the right side is fixedly connected to a connecting box (8). The bottom of the connecting box (8) is fixedly connected to the top of the base plate (204). The top of the connecting box (8) is movably connected to the bottom of the support plate (4). The top inside the connecting box (8) is fixedly connected to multiple nozzles (9).
6. The high-efficiency impurity removal device for graphite molds as described in claim 4, characterized in that: The surface of the lower pressure plate (705) is fixedly connected to a second limiting ring (10), and the surface of the second limiting ring (10) is movably connected to a connector (11). The left and right sides inside the connector (11) are slidably connected to the surfaces of the two support tubes (203).
7. The high-efficiency impurity removal device for graphite molds as described in claim 1, characterized in that: The bottom of the top plate (202) is fixedly connected to a plurality of slide rods (12), and the surfaces of the plurality of slide rods (12) are respectively slidably connected to the four corners inside the cleaning tank (102).